VAc/BA核壳乳液聚合乳胶粒形态演化

由两种单体分阶段种子乳液聚合制得的核壳型乳胶粒 ,可能存在着多种多样的形态 .由于不同的形态在使用中具有不同的性能 ,因此 ,核壳型乳胶粒的结构形态的研究一直受到人们的十分重视 .近年来 ,Ｓｕｎｄｂｅｒｇ[1] 等指出 ,正向、反向、两半球、两种孤立粒子等四种形态是热力学平衡形态 ,其他形态则是未达平衡的过渡形态 .并且提出用界面自由能最小的方法判别其中哪一种是最终平衡形态 .显然 ,自不平衡形态到平衡形态需要链迁移 ,Ｃｈｅｎ[2 ] 、Ｊｏｎｓｓｅｎ[3 ] 、Ｇｏｎｚａｌｅｚ[4] 等指出 ,链迁移的阻力是粘性力 .对于聚醋酸乙烯酯…     

核壳型PVAc/PBA乳胶粒热力学平衡状态

乙酸乙烯酯;形态;核壳型PVAc/PBA乳胶粒热力学平衡状态;核壳结构;丙烯酸丁酯;乳液聚合;     

单分散聚丙烯酸丁酯-二氧化硅核壳粒子的制备

近年来,有机-无机核壳材料因其具有可调的光、电、磁等特性而备受关注．无机物外壳可以增强粒子的热力学稳定性、机械强度和抗拉性能．高分子乳胶粒内核具有弹性,且易成膜,外部包覆无机物的乳胶粒可结合两者特性并产生协同效应．     

Compatibilization of the PBA/PMMA core/shell latex interphase. I. Effect of PMMA macromonomer

In this work poly(methyl methacrylate) (PMMA) macromonomer is used as a compatibilizing agent in a poly(butyl acrylate) (PBA)/PMMA core/shell latex system. The incorporation of the PMMA macromonomer was achieved by copolymerizing it with BA monomer using miniemulsion polymerization. PBA seed latex was also synthesized without the macromonomer present to compare the compatibilizing effects with the PMMA macromonomer. The second stage methyl methacrylate monomer was added semi-continuously to the PBA seed latexes under monomer-starved conditions. Solid-state ¹³C-NMR [H]T₁ρ relaxation studies were used to determine the effect of PMMA compatibilizer on these PBA/PMMA core/shell latex interphase regions. The thickness of the interphase of the core/shell particles prepared with and without the PMMA macromonomer compatibilizing agent are calculated to be in the range of 15–16 nm and 10–12 nm, respectively. Electron microscopy revealed that the seed latex prepared with the PMMA macromonomer achieved a more uniform coverage with the second stage PMMA polymer as compared to the latex synthesized without the compatibilizing agent present. It is concluded that the PMMA macromonomer is effective in increasing the thickness of the interphase region and also the amount of interfacial PMMA. © 1996 John Wiley & Sons, Inc.     

Semi-continuous emulsion polymerization of styrene in the presence of poly(methyl methacrylate) seed particles. Polymerization conditions giving core-shell particles

This work reports the morphology of two-phase latex particles prepared by semi-continuous seed emulsion polymerization of styrene in the presence of polar poly(methyl methacrylate), PMMA, seed particles, using different conditions of non-polar styrene feed rate, rate of initiation, seed particle concentration and temperature of polymerization.The expected latex particle morphology at thermodynamic equilibrium is an inverted core-shell structure where the non-polar polystyrene would form the core. However, depending on the set of process conditions used the morphology of the resulting two-phase particles varied from that of a pure core-shell structure, over intermediate structures in which a shell of PS surrounded a PMMA core containing an increasing number of PS phase domains, to a structure in which the entire PS phase was present as discrete PS phase domain, more or less evenly distributed in a matrix of PMMA.By the use of a caloirimetric reactor system the monomer concentration in the particles during the different polymerization experiments could be calculated by comparing the integral of the polymerization rate curve with the integral of the monomer feed rate. A comparison between particle morphology and the calculated concentration of plasticizing monomer in the polymerizing particles strongly suggested that the diffusivity of the entering oligo radicals determined by the difference between polymerization temperature and the glass transition temperature of the monomer-swollen core polymer is a key factor determining the morphology of two-phase particles prepared by semi-continuous seed emulsion polymerization.Two-phase particles with a true core-shell structure were obtained in experiments where the estimated glass transition temperature of the PMMA phase was only a few degrees below the polymerization temperature. The results show that such particles can be obtained under conditions of high as well as low styrene feed rates, provided that the rate of initiation is properly adjusted.     

SiO2/聚甲基丙烯酸叔丁酯核壳复合微粒的制备与表征

以甲基丙烯酸-3-(三甲氧基硅基)丙酯(MPS)修饰的SiO2胶体粒子为种子,甲基丙烯酸叔丁酯(tBMA)为单体、十二烷基硫酸钠(SDS)为乳化剂,采用种子乳液聚合法制备了SiO2/聚甲基丙烯酸叔丁酯的核壳复合微粒。微粒经水解后形成具有pH敏感性的无机/有机复合微粒。研究了影响核壳复合微粒形态结构的因素,结果发现,控制SiO2种子乳液的质量分数在1.5%～2%,可避免聚合过程中生成纯聚甲基丙烯酸叔丁酯乳胶粒子;反应体系中乳化剂SDS的用量超过质量分数0.3%时,易形成纯聚合物乳胶粒子;SDS用量低于质量分数0.15%时,生成的核壳复合微粒易产生团聚;单体和交联剂用量升高,核壳复合微粒的壳层厚度增加,用量过高会导致核壳复合微粒出现团聚现象,并且有纯聚合物乳胶粒子生成。采用TEM、NMR和FTIR及接触角测试技术分析结果表明,复合微粒是由SiO和聚甲基丙烯酸叔丁酯组成的核壳结构微粒。     

Synthesis and Characterization of Large Dimension PBA-P(MMA-ITA) Latex Particles with Core-Shell Morphology

In this paper, a novel large dimension poly(n-butyl acrylate)-poly(methyl methacrylate-itaconic acid) (PBA-P(MMA-ITA)) core-shell latex particles (CSR) with diameter of 200 nm～300 nm were successfully synthesized via pre-emulsion and semi-continuous seeded emulsion polymerization process. The analysis on the surface tension and coagulation rate of polymeric system, size and distribution of latex particles indicated that the composite emulsifier of sodium dodecyl sulfonate/polyoxyethylene nonyl phenyl ether (SDS/OP-10) had the best emulsified effect. The optimal ratio of SDS/OP-10 was 1:1 and its optimum dosage was 1.0% of monomer amount. FTIR analysis results confirmed that ITA participated in the copolymerization reaction and the chemical bond between P(MMA-ITA) copolymer and PBA core existed in the interfacial of core and shell. DSC analysis results showed that the glass transition temperature (T _g) of P(MMA-ITA) copolymer increased with the increase of the ITA dosage and decreased with the increase of the core shell mass ratio. TEM images revealed that CSR particles had core-shell morphology indeed, but the particles’ core-shell morphology would be changed at higher ITA dosage and core shell mass ratio. The size of CSR particles was 330 nm, and the diameter of PBA core was 290 nm. ITA content in the shell of CSR particles was analyzed by non-aqueous acid-base titration. ITA content was the highest at 6% of ITA dosage, ITA amount which chemically bonded with PBA core was the highest at 8% of ITA dosage. When the core shell mass ratio was 60/40, ITA content and ITA amount which grafted onto PBA core were both the highest. ITA content of CSR particles achieved above 1.11% in this work, and it is completely possible for using CSR particles toughening and compatibilizing polyamide 6 (PA 6).     

Effect of Monomer Feeding Mode on thePreparation of Hollow Latexes with High MAA Content in the Core Latex Preparation简

In order to prepare hollow latex particles with optimum morphology based on osmotic swelling principle, three- layer core/shell latex particles with 40 wt% MAA in the core were first prepared via multistep seeded emulsion copolymerization, in which monomers were added by a semi-continuous process with monomer addition under two different forms： pure monomers＇ mixture （monomer addition）, and pre-emulsified monomers （pre-emulsion addition）. Then, the hollow latex particles with different morphologies were obtained after alkali post-treatment. Influences of the monomer feeding mode on the emulsion polymerization and the particle morphology were investigated. Results showed that the pre- emulsion addition could significantly improve the polymerization stability in each step, and greatly enhance the uniformity of shell encapsulation. The sizes of the core and core/shell latex particles obtained by the pre-emulsion addition were smaller and more uniform than those synthesized by the monomer addition, and the hollow latex particles with intact morphology were generated by alkali post-treating of the core/shell latexes prepared from the pre-emulsion addition. As the core size increased, the morphology of the post-treated particles underwent evolution from hollow to collapse. Moreover, the mechanism of the particle morphological evolution was proposed.     

Synthesis of PVAc/SiO2 latices stabilized by silica nanoparticles

This paper presents a method for the preparation of raspberry-like organic-inorganic composite spheres with poly(vinyl acetate) (PVAc) as core and nanosilica particles as shell. A small amount of anionic reactive surfactant, 3-allyloxy-2-hydroxy-1-propanesulfonic acid sodium salt (HAPS), was used as co-stabilizer and nanosilica particles were adsorbed onto the growing latex core in aqueous medium via the formation of hydrogen bonds between nanosilica particles and PVAc particles. TEM indicated that the hydrogen bonds between nanosilica particles and PVAc were strong enough for the formation of long-stable composite spheres with raspberry-like morphology. Influences of some synthetic parameters, for instance, type of silica sol, initial silica amount, and different kinds of low-molecular-weight surfactant, on the morphology of the composite spheres and properties of the latex films were studied in detail. A possible formation mechanism of the composite spheres was also proposed.     

Morphology control in polystyrene/poly(methyl methacrylate) composite latex particles

The effect of the presence of different amounts of block copolymers [polystyrene-block-poly(methyl methacrylate)] on the morphology of polystyrene/poly (methyl methacrylate) composite latex particles was investigated. The block copolymers were produced in situ by controlled radical polymerization (CRP) through the addition of the second monomer to a seed prepared by miniemulsion polymerization with a certain amount of a CRP agent. With an increase in the amounts of the block copolymers, the particle morphology changed from a hemisphere morphology (for a latex without block copolymers, i.e., without the use of a CRP agent during the polymerization) to clear core–shell morphologies as a result of decreasing polymer–polymer interfacial tension © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2484–2493, 2007     

丙烯酸甲酯与醋酸乙烯酯的种子乳液聚合

以过硫酸铵（ＡＰＳ） 为引发剂,合成了粒径分布较均匀的聚醋酸乙烯酯种子乳液（ＰＶＡｃ） ,然后以丙烯酸甲酯（ ＭＡ） 为第二单体和以油溶性偶氮二异丁腈（ＡＩＢＡ） 为引发剂,分别进行不溶胀与溶胀条件下的无皂种子乳液聚合,并用透射电子显微镜（ＴＥＭ） 表征了胶粒形态．表明在不溶胀条件下,胶粒形态随ＰＶＡｃ／ ＭＡ 重量比的不同而变化,当ＰＶＡｃ／ ＭＡ 为１／２ 时,形成以ＰＭＡ 为核,ＰＶＡｃ 为壳的胶粒．在溶胀条件下则得到类似互穿网络型乳胶粒．     

Synthesis of polyacrylate core-shell structure latex by radiation techniques

A series of poly(butyl acrylate-co-methyl methacrylate)/poly (ethyl acrylate-co-acrylic acid) interpenetrating polymer network (IPN) was synthesized in latex form by emulsion polymerization. The multiphase morphology of the latex particles was studied after two-stage polymerization by using transimission electron microscope (TEM), the result indicated that the morphology of the particles comprises gradient shell structure, cellular structure and core-shell structure. The change of morphology might stem from emulsion polymerization by radiation initiation or chemical initiation and the weight composition of poly(EA-co-MMA) seed latex which formed the core. By radiation techniques, we successfully synthesized poly( BA-co-MMA)/poly(EA-co-AA) latex of core-shell structure having (42-8)/(46-4) weight compositions. The PA core-shell structure latex applied to textile as a water proofing coating showed higher water-pressure and easier handling than that with PA homogeneous phase structure latex.     

DMS AND ~(13)C NMR STUDIES ON THE COMPATIBILITY AND DYNAMICS OF LATEX BIDIRECTIONAL IPNS AND LATEX IPN OF PVAc/PBA

The compatibility and dynamics of latex bidirectional/nterpenetrating polymer networks (LBIPNs) and latex IPN(LIPN) of poly(vinyl acetate)(PVAc) and poly (butyl acrylate )(PBA) are investigated by means of dynamic mechanical spectroscopy (DMS) and nuclear magnetic resonance (NMR) techniques. The results of DMS show that the compatibility of the LBIPNs is much better than that of the corresponding LIPN and depends to, a large extent on the distribution of PVAc both in the core and in the shell. The results of NMR measurements indicate that the rotational correlation times of the side- groups of PBA in the LBIPN are longer than those in the LIPN. The relation between the ~(13)C linewidths of PBA and temperature is also discussed.     

Properties of polystyrene/poly(butyl acrylate) core/shell polymers modified with N‐methylol acrylamide

Polystyrene/poly(butyl acrylate) PS/PBA polymer dispersions with core/shell particles functionalized by N‐methylol acrylamide (N‐MA) were prepared through two‐step emulsion polymerization. The influence of N‐MA situated in shell and/or in core/shell of particles on the crosslinking reaction was studied to relate its mechanical properties and organic solvent resistance of films cast from basic and modified PS/PBA latexes. The changes in the phase arrangement of functionalized and unfunctionalized films after treatment with solvent and annealing were monitored. It was found that at the presence of N‐MA the crosslinking reaction occured already during the polymerization. Films from functionalized dispersions exhibit improved tensile strength and higher resistance against organic solvent.     

Synthesis of submicron-sized peanut-shaped poly(methyl methacrylate)/polystyrene particles by seeded soap-free emulsion polymerization

Submicron-sized peanut-shaped poly(methyl methacrylate)/polystyrene(PMMA/PS) particles were successfully synthesized by seeded soap-free emulsion polymerization of styrene on the spherical crosslinked PMMA seed particles.The obtained peanut-shaped particles showed a novel internal morphology:PS phase formed one domain which linked to the other domain having PMMA core encased by PS shell.     

EFFECT OF THE PHASE STRUCTURE EVOLUTION ON THE PROPERTIES OF FILMS FORMED FROM PBA/P(St-co-MMA) COMPOSITE LATEX

A group of heterogeneous latexes poly(butyl acrylate)/poly(styrene-co-methyl methacrylate)(PBA/P(St-co-MMA)) were prepared by a semi-continuous seeded emulsion polymerization process under monomer starved conditions.The glass transition temperature(T_g)and the mechanical properties of the film formed from the composite latex changed with the evolution of the particle morphology.A photon transmission method was used to monitor the phase structure evolution of films which were prepared from core-shell PBA/...     

Viscoelastic and damping characteristics of poly(n‐butyl acrylate)‐poly(n‐butyl methacrylate) semi‐IPN latex films

This article reports the synthesis, characterization, and damping characteristics of semi‐interpenetrating (semi‐IPN) latex systems composed of poly n‐butyl acrylate (PBA) core and poly n‐butyl methacrylate (PBMA) shell. The IPN's were prepared by seeded emulsion polymerization using crosslinked PBA seeds with varying crosslinker (m‐diisopropenyl benzene) concentration. The polymer weight ratio in the first and second stage polymerization is maintained at 1:1 in all the cases. The particle size determined by dynamic light scattering shows a decrease in the shell thickness with increasing crosslinker concentration of the seed. The mechanical properties, like Shore A hardness of the films, increased from 18 to 65 when the crosslinker concentration is increased from 0 to 4.8 mol%. The dynamic mechanical studies show that the modulus value of the IPN's is below that of non‐crosslinked films, and the value depends upon the crosslink density of the seed. Mechanical models, such as the Kerner's model and the Takayanagi's model, were used to explain the variation in the dynamic mechanical properties with the degree of seed crosslinking. The study indicates lower bound (rubbery) behavior for the films with lightly crosslinked cores. The study also shows that, at lower crosslinker concentration enhanced phase separation and better damping properties are achieved but at higher cross linker concentration (>2 mol%) greater interpenetration of the shell monomer to the cores takes place and tough films, with reduced damping properties are formed. Copyright © 2007 John Wiley & Sons, Ltd.     

Seeded polymerization of vinyl acetate using monodisperse poly(vinyl acetate) latex particles

The seeded polymerizations of vinyl acetate, using monodisperse poly(vinyl acetate) latex particles prepared in the absence of emulsifiers with potassium persulfate, have been investigated at 70°C with potassium persulfate as an initiator. New small particles were formed in the system containing a small amount of seed particles, but were not observed in the system containing a large amount of seed particles. The size of the secondary particles increased, and their number decreased, with an increase in the seed particle number. The minimum diameter of PVAc particles, which are stabilized by the sulfate ion groups bound at the end of polymer chains during polymerization, was determined to be 0.12 μm diameter from the limiting total surface area of seed particles which prevented further secondary nucleation. The minimum diameter of the particles increased as the speed of the stirrer increased. The new small particle number calculated using this value agreed well with that formed in the seeded polymerization.     

Structured latex particles as impact modifiers for poly(styrene–co-acrylonitrile) blends

This work was focused on the influence of the morphology of composite natural rubber (NR)-based particles on the toughness of poly(styrene–co-acrylonitrile) (PSAN) blends. In order to be suitable for the reinforcement of PSAN blends, the NR-based particles were coated with a shell of crosslinked poly(methylmethacrylate) (PMMA). Furthermore, polystyrene (PS) subinclusions were introduced into the NR rubber core. PSAN blends were prepared by adding the wet latex directly into a twin screw-extruder. This new method allowed even tacky pure rubber particles to be dispersed as shown by transmission electron photomicrographs which confirmed the integrity of the soft particles after mixing. Solid NR particles or NR-based latex particles containing rigid PS subinclusions and no hard shell did not offer any impact improvement to PSAN. Only NR-based core–shell particles containing at least 25% PMMA in the shell toughened the brittle matrix. Prevulcanized NR-based latex particles which do not cavitate easily were less effective. Core–shell particles containing PS subinclusions within a natural rubber core allowed more effective use of the rubber phase. From the fracture surface morphology the failure mechanisms of PSAN blends containing the different composite NR particles could be deduced. Monodisperse poly(n-butylacrylate)-based core–shell particles were too small to toughen PSAN. However, a similar dependence of the fracture mechanisms on the morphology of the incorporated toughening agent could be established by scanning electron microscopy.     

Effect of the Shell Crosslinking Level andCore/Shell Ratio on the Morphology of LatexParticles in the Preparation of Hollow Latexes简

Three-layer core/shell latex particles with various shell crosslinking level and shell thickness were prepared by multistep emulsion polymerization, and the hollow latex particles with different morphologies were then obtained after alkali post-treatment. Influences of divinyl benzene(DVB) content and the core/shell mass ratio on emulsion polymerization and particle morphology were investigated. Results showed that with the increase of DVB content, the percentage of total amount of ―COOH on the particle surface and free in aqueous phase(PSFa) decreased, and the morphology of the post-treated particles underwent evolution from cracked, intact hollow to deficient swelling structure. Decreasing the core/shell mass ratio could not only make more carboxyl groups encapsulated by the shell, but also increase the shell resistance to the swelling of the core. The uniform hollow latex particles with intact morphology were obtained when the DVB content was 3.54 wt% and the core/shell mass ratio was 1/6.