Isothermal-crystallization kinetics and spherulite growth of aliphatic polyketone/polyamide-6 blends

In this research,the morphologies,isothermal-crystallization kinetics,and spherulite growth of aliphatic polyketone/polyamide-6 blends were studied.A single glass-transition temperature (Tg) was determined,and the composition dependence of Tg for these blends was well described by the Kwei equation.The strong intermolecular interaction between the two polymer components was confirmed by melting-point depression.The isothermal-crystallization kinetics were analyzed on the basis of the Avrami approach.A linear increase in the radii of the spherulites with time was observed for all compositions.All the spherulites continued to grow at nearly identical growth rates.With increasing polyamide-6 content,the size of the spherulites in the polyketone/polyamide-6 blends gradually decreased,and the number of spherulites in the blends increased.     

The in situ reactive compatibilization of nylon-6/polystyrene blends using anhydride functionalized polystyrenes

Nylon-6/polystyrene (PS) blends were reactively compatibilized by addition of various anhydride functionalized polystyrenes. The morphology of the blends was examined using a scanning electron microscopy (SEM) technique. The particle size of the dispersed styrenic phase was about 3.2 μm for the uncompatibilized 8/2 Nylon-6/PS blend while those of the compatibilized blends were decreased by as much as two orders of magnitude depending on the amount and type of the functionalized polystyrene (FPS) added. Several low-molecular weight polystyrenes with terminal anhydride groups, prepared by two different functionalization methods, were examined. The effect of molecular weight on particle size reduction depended on the basis of comparison, mass of additive, or moles of anhydride units. A high-molecular weight random copolymer of styrene and maleic anhydride was most effective when compared on a mass basis. The increase in adhesion between the Nylon-6 and the styrenic phases caused by the in situ reaction was evaluated by a lap shear technique. The free polystyrene, Nylon-6, and Nylon-FPS copolymer formed were separated by solvent extraction technique using formic acid and toluene. The extent of coupling reaction between the functionalized polystyrenes and Nylon-6 ranged from 25 to 43%. © 1992 John Wiley & Sons, Inc.     

Photooxidative behaviour of polyethylene/polyamide-6 blends

The photochemical behaviour of several polyethylene/polyamide-6 blends was studied under conditions of artificial accelerated weathering. Particular attention was paid to five different compositions ranging from pure polyethylene to pure polyamide with blends of PE/PA-6 of various compositions: 75/25, 50/50 and 25/75 wt/wt%. Analysis by infrared spectroscopy of the chemical modifications caused by photooxidation showed that exposing the polyethylene/polyamide-6 blends to UV-light irradiation led to the formation of oxidation photoproducts in both polymer phases. In agreement with both the mechanical and spectroscopic analyses, the photooxidation rate of the blends was observed to be much higher than that of the homopolymers. The results given in this paper suggest that photooxidation of the PE/PA blends starts in the polyamide phase and that the subsequent photooxidation of the polyethylene phase may be initiated by the radicals coming from the oxidation of PA.     

Phase morphology of iPP/aPS/SEP blends

Supermolecular structure and phase morphology of the ternary isotactic polypropylene/atactic polystyrene/poly(styrene-b-ethylene-co-propylene) (iPP/aPS/SEP) compression molded blends with 100/0, 90/10, 70/30, and 50/50 iPP/aPS weight ratios and with different amounts of added SEP compatibilizer were studied by optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), small-angle X-ray scattering (SAXS) and wide-angle X-ray diffraction (WAXD). SEP significantly reduced the size of dispersed aPS particles that enabled better spherulitization in the iPP matrix. Furthermore, iPP spherulites in ternary blends with 90/10 iPP/aPS weight ratio became larger in comparison with the pure iPP. TEM revealed that the SEP formed continuous interface layer around the dispersed aPS particles even when only 2.5 wt.% of SEP was added. Particle size distribution was distinctly bimodal. When the SEP content was increased to 10 wt.%, joining together smaller and bigger aPS and SEP particles formed dispersed aggregates. Additionally, both amorphous components (aPS and SEP) influenced crystallization process of iPP matrix and so modified, to some extent, its final supermolecular structure. SEP compatibilizer did not significantly affect crystallite orientation. The increase of crystallite sizes, which was more affected by the addition of aPS than by the addition of SEP, seemed to be influenced by the solidification effect rather than by the phase morphology of the blends.     

Morphology, morphology development and mechanical properties of polystyrene/polybutadiene blends

Polystyrene/polybutadiene (PS/PB) blends with different plastic/rubber ratios were prepared by melt mixing. A detailed investigation on phase morphology development of 30/70 wt.% PS/PB blends as a function of processing conditions was quantitatively analyzed. Morphology is developed at the initial stages of mixing. Suitable blending conditions resulting in optimum phase morphology were obtained at 180 °C, 60 rpm and at 8 min mixing time. Phase morphologies of the blends were also studied as a function of composition. Mechanical properties of the blends were measured. Attempts were made to correlate the morphologies with the properties. Parallel-Voids model has been applied to characterize phase morphology of these blends.     

The mechanism of ultrasonic improvement of weld line strength of injection molded polystyrene and polystyrene/polyethylene blend parts

The effect of ultrasonic oscillations and ultrasonic oscillation‐induced modes on weld line strength of polystyrene(PS) and polystyrene/polyethylene(PS/HDPE) blend was investigated. And the mechanism of ultrasonic improvement of weld line strength of PS and PS/HDPE blend was also studied. The presence of ultrasonic oscillations can enhance the weld line strength of PS and PS/HDPE blend. Compared with mode I(ultrasonic oscillations were induced into mold at the whole process of injection molding), the induced ultrasonic oscillations as mode II(ultrasonic oscillations were induced into mold after injection mold filling) is more effective to increase weld line strength of PS and PS/HDPE blend. The mechanism for ultrasonic improvement of weld line strength of PS and PS/HDPE blend is that the ultrasonic oscillations can improve the molecular diffusion across weld line of the melt at the core, and make against the fusion of melt at the skin. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1520–1530, 2006     

Polymer blends of sPS/PA6 compatibilized by sulfonated syndiotactic polystyrene

Syndiotactic polystyrene (sPS) and polyamide-6 (PA6) are immiscible and incompatible and have been recognized. In this study, sulfonated syndiotactic polystyrene (SsPS-H) is employed as compatibilizer in the blend of sPS/PA6. During melt blending, the sulfonic acid groups of the SsPS-H can interact strongly with the amine end-groups of PA6 through acid-base interaction. In addition, SsPS-H is miscible with sPS when SsPS-H content is less than 20 wt.%. Therefore, the addition of SsPS-H to sPS/PA6 blends reduces the dispersed phase size and improves the adhesion between the phases. The glass transition temperatures of the PA6 component in the compatibilized blends shift progressively towards higher temperature with the content of SsPS-H-12 increase, indicating enhanced compatibility. On the other hand, the progressive lowering of the melting point and crystallization temperatures of PA6 in the blends with increasing SsPS-H contents compared to the incompatibilized blend, provide some insight into the level of interaction between the PA6 and SsPS-H. The compatibilized blends have significantly higher impact strength than the blends without SsPS-H. The best improvement in the impact strength of the blends was achieved with the content of the SsPS-H (11.9 mol%) about 5 wt.%.     

Rheology, morphology and mechanical properties of polyethylene/ethylene vinyl acetate copolymer (PE/EVA) blends

Rheology, morphology and mechanical properties of binary PE and EVA blends together with their thermal behavior were studied. The results of rheological studies showed that, for given PE and EVA, the interfacial interaction in PE-rich blends is higher than EVA-rich blends, which in turn led to finer and well-distributed morphology in PE-rich blends. Using two different models, the phase inversion composition was predicted to be in 45 and 47 wt% of the PE phase. This was justified by morphological studies, where a clear co-continuous morphology for 50/50 blend was observed. The tensile strength for PE-rich blends showed positive deviation from mixing rule, whereas the 50/50 blend and EVA-rich blends displayed negative deviation. These results were in a good agreement with the results of viscoelastic behavior of the blends. The elongation at break was found to follow the same trend as tensile strength except for 90/10 PE/EVA blend. The latter was explained in terms of the effect of higher co-crystallization in 90/10 composition, which increased the tensile strength and decreased the elongation at break in this composition. The results of thermal behavior of the blends indicated that the melting temperatures of PE and EVA decrease and increase, respectively, due to the dilution effect of EVA on PE and nucleation effect of PE on EVA.     

Thermal degradation studies in poly(vinyl chloride)/poly(methyl methacrylate) blends

The miscibility, morphology, and thermal properties of poly(vinyl chloride) (PVC) blends with different concentrations of poly(methyl methacylate) (PMMA) have been studied. The interaction between the phases was studied by FTIR and by measuring the glass transition temperature (T_g) of the blends using differential scanning calorimetry. Distribution of the phases at different compositions was studied through scanning electron microscopy. The FTIR and SEM results show little interaction and gross phase separation. The thermogravimetric studies on these blends were carried out under inert atmosphere from ambient to 800 °C at different heating rates varying from 2.5 to 20 °C/min. The thermal decomposition temperatures of the first and second stage of degradation in PVC in the presence of PMMA were higher than the pure. The stabilization effect on PVC was found most significant with 10 wt% PMMA content in the PVC matrix. These results agree with the isothermal degradation studies using dehydrochlorination and UV-vis spectroscopic results carried out on these blends. Using multiple heating rate kinetics the activation energies of the degradation process in PVC and its blends have been reported.     

Rheology of polystyrene/poly(vinyl methyl ether)blends near the phase transition

Mixtures are expected to show anomalous behavior in their viscoelastic properties close to a critical point. In this study, the reheological behavior of blends of polystyrene and poly (vinyl methyl ether) below, close to, and above the phase separation temperature T_s was investigated. Rheological measurements were carried out at three different compositions in the melt. Below and far from T_s, a satisfactory superposition of the storage and loss moduli G' and G″ was observed at all temperatures and frequencies. Close to T_s deviations were observed for G' at low frequencies (the so-called terminal zone). Above T_s G″ values was still observed over the whole range of frequencies and temperatures. The deviations observed for G' near T_s can be interpreted as due to the presence of significant concentration fluctuations. Plots of log (G'/G″²) as a function of temperature were shown to be sensitive to this anomalous behavior.     

Block copolymer compatibilizers for polystyrene/poly(dimethylsiloxane) blends

Symmetric polystyrene (PS)–poly(dimethylsiloxane) (PDMS) diblock copolymers were mixed into a 20% dispersion of PDMS in PS. The effect of adding the block copolymer on the blend morphology was examined as a function of the block copolymer molecular weight (M_n,bcp), concentration, and viscosity ratio (η_r). When blended together with the PS and PDMS homopolymers, most of the block copolymer appeared as micelles in the PS matrix. Even when the copolymer was preblended into the PDMS dispersed phase, block copolymer micelles in the PS matrix phase were observed with transmission electron microscopy after mixing. Adding 16 kg/mol PS–PDMS block copolymer dramatically reduced the PDMS particle size, but the morphology, as examined by scanning electron microscopy, was unstable upon thermal annealing. Adding 156 kg/mol block copolymer yielded particle sizes similar to those of blends with 40 or 83 kg/mol block copolymers, but only blends with 83 kg/mol block copolymer were stable after annealing. For a given value of M_n,bcp, a minimum PDMS particle size was observed when η_r ～ 1. When η_r = 2.6, thermally stable, submicrometer particles as small as 0.6 μm were observed after the addition of only 3% PS–PDMS diblock (number‐average molecular weight = 83 kg/mol) to the blend. As little as 1% 83 kg/mol block copolymer was sufficient to stabilize a 20% dispersion of 1.1‐μm PDMS particles in PS. Droplet size reduction was attributed to the prevention of coalescence caused by small amounts of block copolymer at the interface. The conditions under which block copolymer interfacial adsorption and interpenetration were facilitated were explained with Leibler's brush theory. © 2002 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 346–357, 2002; DOI 10.1002/polb.10098     

The effect of molecular weight on the topography of thin films of blends of poly(4-bromostyrene) and polystyrene

Blends of polystyrene and poly(4-bromostyrene) phase-separate during spin-casting onto silicon wafers to give a thin film with islands of poly(4-bromostyrene) in a sea of polystyrene. Variation of the molecular weights of the blend components shows that the poly- (4-bromostyrene) and polystyrene influence the film structure in different ways. For poly(4-bromostyrene) of a given molecular weight, the ratio of the observed feature height to the overall film thickness remained constant as the film thickness increased. Moreover, the mean height of the topographical features was independent of the polystyrene but decreased with the molecular weight of the brominated polymer. It is concluded that the substrate–poly(4-bromostyrene) interaction dominates the formation of topography and consequently, though the islands are poly(4-bromostyrene), the mean height of the topographical features is greater the lower the molecular weight of the brominated polymer. The polystyrene has a secondary role, altering the thermodynamics or viscosity of the blend, thereby controlling the number of islands formed: the higher the molecular weight of the polystyrene the greater the number of islands. Received: 2 December 1999 Accepted: 7 April 2000     

Morphology and properties of biodegradable poly (lactic acid)/poly (butylene adipate-co-terephthalate) blends with different viscosity ratio

Phase morphology exerts a tremendous influence on the properties of polymer blends. The development of the blend morphology depends not only on the intrinsic structure of the component polymers but also on extrinsic factors such as viscosity ratio, shearing force and temperature in the melt processing. In this study, various poly (butylene adipate-co-terephthalate) (PBAT) materials with different melt viscosity were prepared, and then poly (lactic acid) (PLA)/PBAT blends with different viscosity ratio were prepared in a counter-rotating twin-screw extruder under constant processing conditions. The influence of viscosity ratio on the morphology, mechanical, thermal and rheological properties of PLA/PBAT (70/30 w/w) blends was investigated. The experimental results showed that the morphology and properties of PLA/PBAT blends strongly depended on the viscosity ratio. Finer size PBAT phase were observed for viscosity ratio less than 1 (λ < 1) compared to samples with λ > 1. It was found that the interfacial tensions of PLA and PBAT were significantly different when the viscosity ratio was changed, the lowest interfacial tensions (0.12 mN/m) was obtained when the viscosity was 0.77. Additionally, the maximal tensile strength in PLA/PBAT blends were obtained when the viscosity ratio was 0.44, while the maximal impact properties were obtained when the viscosity ratio was 1.95.     

Effects of Zinc oxide nanoparticles on the morphology and viscoelastic properties of polyamide 6/poly(butylene terephthalate) blends

The morphology of polyamide 6/poly(butylene terephthalate)(PA6/PBT, 70/30, W/W) blends filled with pristine Zinc oxide(ZnO) nanoparticles and ZnO surface-modified by γ-glycidoxypropyltrimethoxysilane(K-ZnO) was investigated. The incorporation of ZnO and K-ZnO by one-step compounding both resulted in a smaller size and narrower distribution of PBT domains and the effect of ZnO was greater than K-ZnO. To reveal the underlying mechanism, two-step compounding in which ZnO or K-ZnO was premixed with PA6 or PBT was conducted and the finest morphology was achieved when mixing PA6 with premixed PBT/ZnO. Transmission electron microscopy(TEM) demonstrated that ZnO was distributed in PBT in all cases and K-ZnO was enriched at the interface except when K-ZnO was premixed with PBT. ZnO and K-ZnO caused a deterioration in the melt rheological properties of PBT, which played a dominating role in the morphological changes. In addition, the interfacial localization of K-ZnO enhanced the dynamic rheological properties of PA6/PBT blends substantially.     

Effect of poly(butylene succinate) on the morphology evolution of poly(vinylidene fluoride) in their blends

The effect of PBS on the morphological features of PVDF has been investigated by optical and atomic force microscopies under various conditions.It was found that neat PVDF forms largeγform spherulites with extraordinarily weak birefringence at 170℃.Adding 30%PBS makes PVDF exhibit intrigued flower-like spherulitic morphology.The growth mechanism was explained by the decrease of the supercooling and the materials dissipation.Increasing the PBS content to 70%favors the formation of ring banded spherulites.Temperature dependent experiments verify theα→γphase transition occurs from the junction sites of theαandγcrystals,while starts from the centers ofαspherulites in the blends.Ring banded structures could be observed in neat PVDF,70/30 blend and 30/70 blend when crystallized at 155℃,withoutγcrystals.The band period of PVDFαspherulites increases with crystallization temperature as well as the amount of PBS content.At 140℃,spherulites in neat PVDF lose their ring banded feature,while coarse spherulites consisting of evident lamellar bundles could be found in 30/70 blend.     

Orientation and relaxation study of polystyrene: Polystyrene/poly(phenylene oxide) blends

Polarization modulation infrared linear dichroism has been used to study the molecular orientation and relaxation of polystyrene/poly(2,6‐dimethyl 1,4‐phenylene oxide) (PS/PPO) miscible blends, containing up to 20% PPO, during and after a rapid uniaxial deformation above T_g. In general, it is found that both the PS and PPO chain orientation functions increase with stretching rate and PPO content, and decrease with temperature. For all blends investigated, between T_g + 5 and T_g + 13 °C, the relaxation occurs at the same rate for PS and PPO and, therefore, the relaxation times calculated are similar indicating, under those conditions, a strong relaxation coupling between the two polymers at both short and long times. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1405–1415, 2000     

Mechanical and thermal properties of syndiotactic polystyrene blends with poly(p-phenylene sulfide)

Melt blends of syndiotactic polystyrene (sPS) and poly(p-phenylene sulfide) (PPS) have been prepared by using an internal mixer at 300 °C. The thermal, mechanical and morphological properties of binary blends of sPS with PPS have been investigated in this paper. The thermal and morphological properties show the immiscible binary blend evidences, which have a clear phase separation between the components at all compositions and a lack of adhesion at the interface. According to the X-ray diffraction patterns of blends, the crystalline structure of sPS in the blend is not altered from α form to β form. Indeed, the results for tensile test reveal that there is no synergism of the modulus of elasticity for sPS/PPS blend system.     

The effect of compatibilization and rheological properties of polystyrene and poly(dimethylsiloxane) on phase structure of polystyrene/poly(dimethylsiloxane) blends

The compatibilization effect of polystyrene (PS)‐poly(dimethylsiloxane) (PDMS) diblock copolymer (PS‐b‐PDMS) and the effect of rheological properties of PS and PDMS on phase structure of PS/PDMS blends were investigated using a selective extraction technique and scanning electron microscopy (SEM). The dual‐phase continuity of PS/PDMS blends takes place in a wide composition range. The formation and the onset of a cocontinuous phase structure largely depend on blend composition, viscosity ratio of the constituent components, and addition of diblock copolymers. The width of the concentration region of the cocontinuous structure is narrowed with increasing the viscosity ratio of the blends and in the presence of the small amount diblock copolymers. Quiescent annealing shifts the onset values of continuity. The experimental results are compared with the volume fraction of phase inversion calculated with various theoretical models, but none of the models can account quantitatively for the observed data. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 898–913, 2004     

Photochemical aging of in situ polymerized blends of polystyrene and poly[acrylonitrile-g-(ethylene-co-propylene-co-diene)-g-styrene] (AES)

The influence of photochemical aging of in situ polymerized PS/AES blends on their mechanical properties has been studied. The PS/AES blends were subjected to photochemical aging for 168 h and 720 h. Tensile properties and Izod impact resistance of aged and non-aged samples were evaluated. The mechanical properties of the PS/AES blends are influenced by the polymerization temperature and blend composition and represent a balance between the toughness of EPDM and the stiffness of SAN in the PS matrix. Even though the impact resistance and strain at break of HIPS are higher than those of the PS/AES blends, after the aging period all PS/AES blends showed higher strain at break than HIPS. PS/AES blends present higher photochemical stability than HIPS.     

Absorption and photoluminescence of Buriti oil/polystyrene and Buriti oil/poly(methyl methacrylate) blends

This work reports the preparation and characterization of Buriti (Mauritia flexuosa L.) oil/polystyrene (PS) and Buriti oil/poly(methyl methacrylate) blends. The Buriti is an abundant palm tree of the Amazon region. This oil was used because of its chemical composition (high concentrations of oleic acid, tocopherols and carotenoids, especially β-carotene) and interesting optical properties, such as absorption and photoluminescence. The incorporation of the vegetable oil in the PS and PMMA matrices renders orange-colored blends, which were verified to absorb UV-Vis radiation and emit light in the green region. The intensity of these properties is proportional to the oil content in the samples. Micrographs of the blends showed that the oil is located in cavities distributed in the polymeric matrices. This work shows that it is possible to employ the Buriti oil, a cheaper and abundant natural resource, to improve absorption and light emission properties of PS and PMMA polymers.