Photoreactive UV-crosslinkable solvent-free acrylic pressure-sensitive adhesives containing copolymerizable photoinitiators based on benzophenones

The design and development of new, tailor-made, novel photoreactive acrylic pressure-sensitive adhesives, which can cope with both the technical and ecological demands, is therefore a continuing challenge for industrial research and development. Progress in the coating technology and the development of improved photoreactive acrylic adhesive will open the door for new applications and an extended market penetration of UV-crosslinkable acrylic adhesive raw materials containing unsaturated copolymerizable photoinitiators incorporated into the polymer backbone. They are characterized by good tack, good adhesion, excellent cohesion and very high shrinkage resistance. In this paper it is shown the application of H-abstractor such as 4-acryloyloxy benzophenone to obtain of the UV-crosslinked acrylic PSA.The presented novel UV-crosslinkable acrylic hotmelt PSA combines the economic advantages of the hotmelt coating technology with the high performance characteristics of the acrylic chemistry, including an excellent aging resistance, optical transparency and heat resistance.     

The crosslinking reaction of acrylic PSA using chelate metal acetylacetonates

In this work, metal chelate zirconium acetylacetonate (ZrACA) was added into acrylic polymers with self-adhesive properties. These acrylic polymers, known as acrylic pressure-sensitive adhesives (PSA), were crosslinked with ZrACA to obtain acrylic self-adhesives with which to study the crosslinking reaction between carboxylic groups of the polymer chain and metal chelate crosslinking agent.     

Photoreactive UV-crosslinkable acrylic pressure-sensitive adhesives containing type-II photoinitiators

UV-crosslinking is an established technology used in many industrial manufacturing processes. New applications and technical specifications of UV technologies stimulate the continuous development of photoinitiators that can efficiently meet specific requirements. A typical class of radical-reactive type-II photoinitiators has been used for the UV-initiated crosslinking of acrylic pressure-sensitive adhesives (PSAs).The activity of type-II photoinitiators such as: benzophenone derivatives, thioxanthone derivative, antraquinone derivative and fluorenone (without tertiary amine as a co-initiator) in the photoreactive UV-crosslinkable acrylic pressure-sensitive adhesives was described. The effect of the type-II photoinitiators on the acrylic PSA properties (tack, peel, and shear strength) was summarized.     

Development of solvent-free acrylic pressure-sensitive adhesives

The present publication describes a problem to develop solvent-free acrylic pressure-sensitive adhesives (PSA). Solvent-free PSA are established materials for the manufacturing of various self-adhesive products. Only by means of these acrylic PSA was it possible to succeed in drafting the present surprisingly efficient generation of double-sided pressure-sensitive adhesive tapes, medical products, protective masking films, films for the graphics market, and various specialty products. New applications and technical specifications stimulate the continuous development of new methods of polymerization of solvent-free acrylates. New syntheses of solvent-free acrylic PSA include polymerization in the reactor with removal of the solvent and polymerization on the carrier. The polymerization process is connected with UV-crosslinking.     

Comparison between thermal crosslinkers based on melamine-formaldehyde and benzoguanamine resin and their influence on main performance of acrylic pressure-sensitive adhesives as tack,peel adhesion,shear strength and pot-life

An acrylic pressure-sensitive adhesive (PSA) was synthesized in ethyl acetate at about 80 °C by the use of 2-ethylhexyl acrylate, ethyl acrylate, methyl acrylate and acrylic acid at presence of thermal radical initiator AIBN. The synthesized acrylic PSA was crosslinked at relatively low temperatures at about 110–125 °C using thermal crosslinkers selected from melamine-formaldehyde resins and benzoguanamine resins. The crosslinking process runs between carboxylic groups of acrylic PSA and reactive groups from investigated amine resins. The choice of suitable thermal reactive crosslinkers has significant and relevant influence at presence of organic acid catalysts on main performance of crosslinked PSA such as tack, peel adhesion and shear strength.     

Contribution of relaxation processes to adhesive-joint strength of viscoelastic polymers

Relaxation processes accompany all stages of the lifetime of viscoelastic pressure-sensitive polymer adhesives, which can form strong adhesive joints with substrates of various chemical natures under application of a slight external pressure to the adhesive film for a few seconds. This review deals with comparison of the adhesion and relaxation properties of a number of typical pressure-sensitive adhesives based on polyisobutylene, butyl rubber, styrene-isoprene-styrene triblock copolymers, alkyl acrylate copolymers, and silicone adhesives as well as pressure-sensitive adhesives based on blends of high-molecular-mass polyvinylpyrrolidone with oligomeric poly(ethylene glycol). Within all three stages of the lifetime of adhesive joints (under adhesive-bond-forming pressure, upon withdrawal of contact pressure in the course of relaxation of the adhesive material, and under the force detaching an adhesive film from the substrate surface), the strength of adhesive joints has been shown to be controlled by large-scale relaxation processes, which are characterized by long relaxation times in the range 150–800 s. All examined pressure-sensitive adhesives can be arbitrarily divided into two groups. The first group is composed of fluid adhesives that relax comparatively fast and exhibit no residual (unrelaxed) stress. The second group includes elastic adhesives capable storing mechanical energy in the course of deformation that are characterized by appreciably longer relaxation times and display residual stress after relaxation. Conditions of adhesive debonding (e.g., strain amplitude and deformation velocity) significantly affect the relaxation process.     

Unique thermal behavior of acrylic PSAs bearing long alkyl side groups and crosslinked by aluminum chelate

An acrylic pressure-sensitive adhesive (PSA), bearing octadecyl acrylate, methyl acrylate and acrylic acid groups, and crosslinked by aluminum acetylacetonate (AlACA), displayed behavior unique among acrylic PSAs in that its adhesion, which decreases with an increase in temperature, began to increase again from around 150 °C. In order to understand this behavior, the structure and thermal properties of the PSA were investigated in detail, along with another PSA crosslinked by a covalent crosslinking agent (Az). From thermal mechanical analysis, the PSA with ionic crosslinks (AlACA) showed three softening points at 20, 60, and 160 °C. In comparison, the PSA covalently crosslinked by Az only exhibited two softening points (at 20 and 60 °C). The softening point at 160 °C is clearly related to ionic chelate crosslinking. DSC measurements indicated that the softening point at 20 °C resulted from melting of the ordered octadecyl group, and the softening point at 60 °C was due to an increase in the mobility of the main chain. The temperature dependence of viscoelastic measurements revealed that the viscosity of the PSA crosslinked by AlACA increased at around 160 °C. From these results, we considered that the distinctive adhesion of the PSA crosslinked by AlACA could be due to ligand exchange at the aluminum crosslinking points, which are chelated by carboxy groups built in the main chain.     

Cooperativity of Catechols and Amines in High-Performance Dry/Wet Adhesives

The outstanding adhesive performance of mussel byssal threads has inspired materials scientists over the past few decades. Exploiting the amino-catechol synergy, polymeric pressure-sensitive adhesives (PSAs) have now been synthesized by copolymerizing traditional PSA monomers, butyl acrylate and acrylic acid, with mussel-inspired lysine- and aromatic-rich monomers. The consequences of decoupling amino and catechol moieties from each other were compared (that is, incorporated as separate monomers) against a monomer architecture in which the catechol and amine were coupled together in a fixed orientation in the monomer side chain. Adhesion assays were used to probe performance at the molecular, microscopic, and macroscopic levels by a combination of AFM-assisted force spectroscopy, peel and static shear adhesion. Coupling of catechols and amines in the same monomer side chain produced optimal cooperative effects in improving the macroscopic adhesion performance.     

A reversible water-based electrostatic adhesive

Commercial adhesives typically fall into two categories: structural or pressure sensitive. Structural glues rely on covalent bonds formed during curing and provide high tensile strength whilst pressure-sensitive adhesives use physical bonding to provide weaker adhesion, but with considerable convenience for the user. Here, a new class of adhesive is presented that is also reversible, with a bond strength intermediate between those of pressure-sensitive and structural adhesives. Complementary water-based formulations incorporating oppositely charged polyelectrolytes form electrostatic bonds that may be reversed through immersion in a low or high pH aqueous environment. This electrostatic adhesive has the advantageous property that it exhibits good adhesion to low-energy surfaces such as polypropylene. Furthermore, it is produced by the emulsion copolymerization of commodity materials, styrene and butyl acrylate, which makes it inexpensive and opens the possibility of industrial production. Bio-based materials have been also integrated into the formulations to further increase sustainability. Moreover, unlike other water-based glues, adhesion does not significantly degrade in humid environments. Because such electrostatic adhesives do not require mechanical detachment, they are appropriate for the large-scale recycling of, e.g., bottle labels or food packaging. The adhesive is also suitable for dismantling components in areas as varied as automotive parts and electronics.     

Influence of thermal reactive crosslinking agents on the tack,peel adhesion,and shear strength of acrylic pressure-sensitive adhesives

In recent decades, the basic technology of pressure-sensitive adhesive (PSA) acrylics has developed into a sophisticated science. The main properties of acrylic PSAs such as tack, peel adhesion, and shear strength are determined to a large extent by the kind and quantity of crosslinking agents added to the synthesized PSAs. In order to improve their adhesive (tack, peel adhesion) and cohesive (shear strength) properties, a wide range of amino resin thermal crosslinkers are tested. An acrylic PSA based on 2-ethylhexylacrylate, n-butyl acrylate, and acrylic acid was synthesized by performing a radical polymerization in ethyl acetate. After the addition of amino resins to the acrylic PSA and carrying out thermally initiated crosslinking processes to prepare one-sided self-adhesive tapes, their properties were assessed.     

Thermal degradation of butyl acrylate-methyl acrylate-acrylic acid-copolymers

The thermal degradation of copolymers based on butyl acrylate-methyl acrylate-acrylic acid used as acrylic pressure-sensitive adhesives, especially for bonding of plasticizer containing materials, has been investigated using thermogravimetry and pyrolysis-gas chromatography at 250°C. It was observed that during the pyrolysis of butyl acrylate-methyl acrylate-acrylic acid copolymers unsaturated monomers as methyl acrylate, methyl methacrylate, butyl acrylate and butyl methacrylate were formed. During the side-chain butyl acrylate-methyl-acrylate-acrylic acid-copolymer degradation the presence of methyl alcohol and butyl alcohol was observed.     

Properties of single-component acrylic pressure-sensitive adhesives synthesized using <Emphasis Type="Italic">tert</Emphasis>-butyl peroxypivalate initiator

In this work, tert-butyl peroxypivalate initiator was newly used in the solution polymerization of acrylic copolymers with 2-ethylhexyl acrylate, butyl acrylate, methyl methacrylate and acrylic acid monomers for application of pressure-sensitive adhesives (PSAs). Its proper dosage was determined to vary from 0.6 to 1.2 wt % when a high monomer conversion (>99%) was ensured. In this amount range, polymer properties and adhesive performance of the PSAs were investigated. The results indicated that with the amount of tert-butyl peroxypivalate increased, the molecular weights of the polymer decreased and the molecular weight distribution became wider. It was also observed that the synthesized PSAs had high interfacial adhesion and low cohesion strength, and thus exhibited cohesive failure during the peel test. So cross-linking agent was employed to improve the shear strength of the PSAs and to eliminate the adhesive residue while at the sacrifice of loop tack and peel strength. As a whole, the optimal performance was obtained by using 1.2 wt % amount of initiator and 0.5 wt % concentration of cross-linker. In this case, the peel and shear strength have achieved the best balance. In addition, for the cross-linked PSA tapes, the peel strength slightly decreased with the dwell time.     

Adhesion of liquid-crystalline polymer systems to substrates of varied roughness

Evolution of the adhesion behavior of a liquid crystalline system under various conditions of the adhesion joint formation was studied. A blend of hydroxypropyl cellulose with propylene glycol was selected as a model liquid crystalline system. Influence of the substrate roughness on the adhesion of the liquid crystalline systems was studied for the first time. It was found out that the roughness influence on the adhesion characteristics of the systems studied was much more pronounced than in case of the common pressure-sensitive adhesives. High values of the debonding energies for the systems studied (up to 280–330 J/m²) were obtained. These values are similar or even exceed the values obtained for the common pressure-sensitive adhesives.     

SEED SEMICONTINUOUS EMULSION MULTI-COPOLYMERIZATION OF (METH) ACRYLATES WITH HIGH-SOLID CONTENT: EFFECT OF THE OPERATION CONDITIONS

The seeded semicontinuous emulsion multi-copolymerization of butyl acrylate (BA),2-ethylhexyl acrylate (2EHA), methyl methacrylate (MMA), 2-hydroxyl propyl acrylate(HOPA) and acrylic acid (AA) was used to prepare the acrylic latexes with high-solidcontent. The effects of monomer emulsion feed rates (R_a) and (R/E)_E values, the ratio ofemulsifier amount between the initial charge (R) and the addition monomer emulsion (E),on the polymerization reaction features, the viscosities, surface tensions,particle sizes andparticle sizes distributions of latexes,T_g and the insoluble fractions of films, the 180° peelstrength, tack and holding power of pressure-sensitive adhesive (PSA) tapes, preparedfrom the latexes, were studied. Experimental study shows that the grafting and cross-linking fraction in the PSA tapes must be controlled within a suitable range to keep thebalance of the 180° peel strength, tack and holding power.     

高效液相色谱-质谱法测定压敏胶及其制品中9种邻苯二甲酸酯

采用高效液相色谱-质谱( HPLC - MS)法,对压敏胶及其制品中的9种邻苯二甲酸酯进行同时测定.以乙酸乙酯为溶剂溶解压敏胶,甲醇沉淀高聚物,以3 000 r/min离心5min,清液定容后,用HPLC -MS分析检测.采用Xterra-Phenyl色谱柱,流动相为乙腈-水,流速为1 mL/min,选择离子监测.在优...     

Monitoring of the shrinkage during the photopolymerization of acrylates using hyphenated photorheometry/near‐infrared spectroscopy

This article describes a new method for the quantitative determination and time‐resolved monitoring of the polymerization shrinkage during ultraviolet (UV) photopolymerization. It is based on rheometry using a modified oscillating rheometer. Shrinkage is determined from the decrease of the gap between the rheometer plates. Moreover, near‐infrared (NIR) spectra can be recorded directly in the rheometer, which allows continuous determination of the conversion at any time of a shrinkage measurement. As both shrinkage and conversion data come from the same experiment, shrinkage can be analyzed in dependence on the current conversion achieved during UV irradiation, which enables direct investigation of correlations between both parameters. Hyphenated photorheometry/FT‐NIR spectroscopy was used for the determination of the polymerization shrinkage of pure acrylate monomers and oligomers as well as acrylate‐based formulations. Quantitative shrinkage values were found to be in excellent correlation with data that were determined by an independent method (via buoyancy measurements) and data from literature. Furthermore, the effect of ambient and irradiation conditions or the content of nanoparticles on the degree of shrinkage was studied. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 729–739     

Renewable epoxidized cardanol‐based acrylate as a reactive diluent for UV‐curable resins

A novel kind of biobased monomer, epoxidized cardanol‐based acrylate (ECA), was successfully synthesized from cardanol via acrylation and epoxidization. The chemical structure was confirmed by Fourier transform infrared spectroscopy and proton nuclear magnetic resonance. Then, the ECA was employed to produce UV‐curable films and coatings copolymerized with castor oil‐based polyurethane acrylate. Compared to coatings from petroleum‐based diluent hydroxyethyl acrylate‐based castor oil‐based polyurethane acrylate resins, ECA‐based biomaterials exhibited a little inferior dilution ability but overcome the drawback of high volumetric shrinkage with a special lower value. Moreover, ultimate properties of the UV‐cured biomaterials such as thermal, mechanical, coating, swelling, and hydrophobic properties were investigated. The UV‐curing behavior was investigated using real‐time IR, and the overall double bond conversion was more than 90%. This biobased UV‐curable cardanol‐based diluent shows a promise in “green + green” materials technologies.     

Visible-Light-Curable Solvent-Free Acrylic Pressure-Sensitive Adhesives via Photoredox-Mediated Radical Polymerization

Owing to their excellent properties, such as transparency, resistance to oxidation, and high adhesivity, acrylic pressure-sensitive adhesives (PSAs) are widely used. Recently, solvent-free acrylic PSAs, which are typically prepared via photopolymerization, have attracted increasing attention because of the current strict environmental regulations. UV light is commonly used as an excitation source for photopolymerization, whereas visible light, which is safer for humans, is rarely utilized. In this study, we prepared solvent-free acrylic PSAs via visible light-driven photoredox-mediated radical polymerization. Three α-haloesters were used as additives to overcome critical shortcomings, such as the previously reported low film curing rate and poor transparency observed during additive-free photocatalytic polymerization. The film curing rate was greatly increased in the presence of α-haloesters, which lowered the photocatalyst loadings and, hence, improved the film transparency. These results confirmed that our method could be widely used to prepare general-purpose solvent-free PSAs—in particular, optically clear adhesives for electronics.     

Degradable,Ultraviolet-Crosslinked Pressure-Sensitive Adhesives Made from Thioester-Functional Acrylate Copolymers

Pressure-sensitive adhesives (PSAs) are made from soft, irreversibly lightly crosslinked polymers. Even after removal from surfaces, they retain insoluble networks which pose problems during the recycling of glass and cardboard. Herein, degradable PSAs are presented that provide the required performance in use but have networks that can be degraded after use. A series of copolymers was prepared through radical copolymerization of n-butyl acrylate, 4-acryloyloxy benzophenone (ABP) photo-crosslinker, and dibenzo[c,e]oxepin-5(7H)-thione (DOT) to provide degradable backbone thioesters. The optimum tack and peel strengths were found for molar contents of 0.05 mol% ABP and 0.25 mol% DOT. Degradation of the backbone thioesters through aminolysis or thiolysis led to the full dissolution of the networks, loss of adhesive properties of films (decreases in the measured tack and peel strengths), and the quick detachment of model labels from a substrate. Inclusion of DOT into PSAs offers a viable route toward degradable and recyclable packaging labels.