Preparation of block copolymer by atom transfer radical seeded emulsion polymerization

Poly(i-butyl methacrylate)-polystyrene block copolymer was successfully prepared in an aqueous medium by two-step atom transfer radical polymerization (ATRP), mini-emulsion- and seeded-ATRP, in which ethyl 2-bromoisobutyrate/CuBr/4,4-dinonyl-2,2-dipyridyl initiator system was used. The block copolymer had narrow molecular weight distribution (Mw/Mn=1.1) and the number-average molecular weight measured by gel permeation chromatography agreed with the calculated value.Part CCXLVIII of the series Studies on Suspension and Emulsion     

Controlled/“living” atom transfer radical polymerization of methyl methacrylate in the synthesis of triblock copolymers from a poly(oxyethylene) macroinitiator

Atom transfer radical polymerization of methyl methacrylate initiated by a poly(oxyethylene) macroinitiator by the esterification of PEG 1500 with 2-chloro propionyl chloride was synthesized. These polymerization proceeds both in bulk and solution with a quantitative initiation efficiency, leading to A-B-A triblock copolymers. The macroinitiators and their block copolymers were characterized by FT-IR, FT-NMR and GPC analyses. In bulk polymerization, the kinetic study showed that the relationship between ln[M]₀/[M] vs time was linear showing that there is a constant concentration of active species throughout the polymerization and follow the first order kinetics with respect to monomer. Moreover, the experimental molecular weight of the block copolymers increased linearly with the monomer conversion and the polydispersity index remained between 1.3 and 1.5 throughout the polymerization. No formation of homo poly(methyl methacrylate) could also be detected, and all this confirms that the bulk polymerization proceeds in a controlled/“living” manner.     

Detection of microphase separation in poly(tert-butyl acrylate-b-methyl methacrylate) synthesized via atom transfer radical polymerization by inverse gas chromatography

A trace amount of solvents such as n-octane, n-nonane, n-decane, ethyl acetate, n-propyl acetate, isoamyl acetate, toluene, ethyl benzene, n-propyl benzene, isopropyl benzene and chloro benzene was passed through the column of a gas chromatograph of which the stationary phase is poly(tert-butyl acrylate-b-methyl methacrylate), poly(tBA-b-MMA), block copolymer with low polydispersity, prepared via ATRP of tBA and MMA, respectively. The retention diagrams to determine the thermal transition of the polymer were obtained by plotting the logarithm of the specific retention volumes of isoamyl acetate and toluene against reciprocal values of absolute column temperatures between 40 and 170 °C by inverse gas chromatography (IGC) technique. Three glass transition temperatures, T_gs of poly(tBA-b-MMA) were determined at 50, 70 and 105 °C by IGC indicating the phase separation of the polymeric blocks in the copolymer. The thermodynamical interaction parameters such as weight fraction activity coefficient of solvent at infinite dilution, , Flory-Huggins polymer-solvent interaction parameter, , equation-of-state polymer solvent interaction parameter, , effective exchange energy parameter, X_eff, and solubility parameter of the copolymer, δ₂ were calculated at studied temperatures. The closeness of parameters of the poly(tBA-b-MMA) to those of the PMMA indicated that the continuous phase is MMA block in the microphase separated block copolymer. It seems that IGC is a reliable technique to study a phase separated block copolymer which contains nanosized domains.     

Towards more controlled poly(n-butyl methacrylate) by atom transfer radical polymerization

The homogeneous controlled/‘living’ free radical polymerization of n-butyl methacrylate in toluene or o-xylene at 90 °C, in bulk and in solution, using the novel combination of the catalyst bis-triphenylphosphine iron(II)chloride tetrahydrate (FeCl₂ · 4H₂O(PPh₃)₂) with ethyl 2-bromoisobutyrate ((CH₃)₂CBrCO₂Et)) and α,α-dichloroacetophenone (CHCl₂COPh) as initiators has been investigated. The rate of polymerization initiated by the two initiators exhibited first-order kinetic with respect to the monomer. A linear increase of the number-average molecular weight (M_n) versus monomer conversion was observed for these systems. Among the two initiation systems, ethyl 2-bromoisobutyrate gave the fastest polymerization rate. A system with Fe³⁺ added at the beginning of the polymerization was examined and the lowest polydispersity (M_w/M_n∼1.2) was found when 10% Fe³⁺, relative to Fe²⁺ was added.     

Synthesis of tertiary-butyl acrylate polymers and preparation of diblock copolymers using atom transfer radical polymerization

The synthesis of tert-butyl acrylate by atom transfer radical polymerization (ATRP) is reported. This polymer was prepared using FeCl₂ · 4H₂O(PPh₃)₂ catalyst system in conjunction with methyl 2-bromopropionate as initiator, in bulk and in solution using acetone as a solvent. The addition of solvent was necessary in order to decrease the polymerization rate and to afford low polydispersity polymers. The number-average molecular weights of the resulting polymers increased in direct proportion to the monomer conversion, and the polydispersities (M_w/M_n) were as low as 1.2. In addition, the preparation of an AB diblock copolymer of poly (n-butyl methacrylate)-block-poly (tert-butyl acrylate) by ATRP is reported. The resulting polymers and copolymers were characterized by means of size exclusion chromatography and ¹H-NMR Spectroscopy.     

Direct synthesis of amphiphilic block copolymers, consisting of poly(methyl methacrylate) and poly(sodium styrene sulfonate) blocks through atom transfer radical polymerization

Amphiphilic block copolymers of methyl methacrylate (MMA) and sodium styrene sulfonate (SSNa) were successfully synthesized via direct atom transfer radical polymerization (ATRP) of SSNa. First, poly(sodium styrene sulfonate) (PSSNa) or poly(methyl methacrylate) (PMMA) macroinitiators were prepared using proper ATRP systems for each case. In some cases, functional initiators, which allow further reactions, were used. The macroinitiators were characterized and further used to synthesize PSSNa/PMMA block copolymers, by using proper solvent combinations, such as N,N-dimethylformamide/water or methanol/water at appropriate volume ratios, in order to ensure solubility of the synthesized amphiphilic copolymers. The molecular weight of the copolymers was determined by gel permeation chromatography, using water as eluent. By using a combination of analytical techniques like ¹H NMR, FTIR and thermogravimetry, the chemical structure and the actual copolymer composition were determined. Since, the block copolymers were soluble in water, forming hydrophilic/hydrophobic domains in aqueous solution, their micellization behavior was further studied by pyrene fluorescence probing.     

Self-initiated atom transfer radical polymerization of methyl methacrylate in cyclohexanone

The self-initiated atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA) in cyclohexanone (CHO) in the presence of CuCl₂/N,N,N′,N″,N″-pentamethyldiethylenetriamine (PMDETA) is reported. The linear semilogarithmic plot of ln([M]₀/[M]) vs time, the linear increase of number-average molecular weight (M_n) with conversion, and rather narrow molecular weight distributions (MWDs) have been observed, which are in agreement of the characteristics of living/controlled polymerization. The NMR spectrum revealed the existence of terminal chlorine. The chain extension further proved the living characteristic. The polymerization can only be successful using CHO as the solvent, and is well controlled at the temperature as low as 50 °C. The effects of ligand, solvent, temperature and monomer to catalyst ratio are all discussed.     

Synthesis and characterization of sulfonated block copolymers by atom transfer radical polymerization

Well‐defined sulfonated polystyrene and block copolymers with n‐butyl acrylate (nBA) were synthesized by CuBr catalyzed living radical polymerization. Neopentyl p‐styrene sulfonate (NSS) was polymerized with ethyl‐2‐bromopropionate initiator and CuBr catalyst with N,N,N′,N′‐pentamethylethyleneamine to give poly(NSS) (PNSS) with a narrow molecular weight distribution (MWD < 1.12). PNSS was then acidified by thermolysis resulting in a polystyrene backbone with 100% sulfonic acid groups. Random copolymers of NSS and styrene with various composition ratios were also synthesized by copolymerization of NSS and styrene with different feed ratios (MWD < 1.11). Well defined block copolymers with nBA were synthesized by sequential polymerization of NSS from a poly(n‐butyl acrylate) (PnBA) precursor using CuBr catalyzed living radical polymerization (MWD < 1.29). © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 5991–5998, 2008     

Convenient preparation of tert-butyl esters

A general method is presented for the preparation of tert-butyl esters by the gentle warming of the carboxylic acid in the presence of excess of tert-butyl acetoacetate and a catalytic amount of acid. This method generates only low pressures, and is therefore suitable for laboratory scale pressure glassware.     

Synthesis of AB2 miktoarm star-shaped copolymers by combining stable free radical polymerization and atom transfer radical polymerization

A stable nitroxyl radical functionalized with two initiating groups for atom transfer radical polymerization (ATRP), 4-(2,2-bis-(methyl 2-bromo isobutyrate)-propionyloxy)-2,2,6,6-tetramethyl-1-piperidinyloxy (Br₂-TEMPO), was synthesized by reacting 4-hydroxyl-2,2,6,6-tetramethyl-1-piperidinyloxy with 2,2-bis-(methyl 2-bromo isobutyrate) propanoic acid. Stable free radical polymerization of styrene was then carried out using a conventional thermal initiator, dibenzoyl peroxide, along with Br₂-TEMPO. The obtained polystyrene had two active bromine atoms for ATRP at the ω-end of the chain and was further used as the macroinitiator for ATRP of methyl acrylate and ethyl acrylate to prepare AB₂-type miktoarm star-shaped copolymers. The molecular weights of the resulting miktoarm star-shaped copolymers at different monomer conversions shifted to higher molecular weights without any trace of the macroinitiator, and increased with monomer conversion.     

Graft copolymers of polyethylene by atom transfer radical polymerization

Poly(ethylene‐g‐styrene) and poly(ethylene‐g‐methyl methacrylate) graft copolymers were prepared by atom transfer radical polymerization (ATRP). Commercially available poly(ethylene‐co‐glycidyl methacrylate) was converted into ATRP macroinitiators by reaction with chloroacetic acid and 2‐bromoisobutyric acid, respectively, and the pendant‐functionalized polyolefins were used to initiate the ATRP of styrene and methyl methacrylate. In both cases, incorporation of the vinyl monomer into the graft copolymer increased with extent of the reaction. The controlled growth of the side chains was proved in the case of poly(ethylene‐g‐styrene) by the linear increase of molecular weight with conversion and low polydispersity (M_w /M_n < 1.4) of the cleaved polystyrene grafts. Both macroinitiators and graft copolymers were characterized by ¹H NMR and differential scanning calorimetry. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 2440–2448, 2000     

Synthesis of semifluorinated block copolymers by atom transfer radical polymerization

Two sets of styrene‐based semifluorinated block copolymers, one with a perfluoroether pendant group and another with a perfluoroalkyl group, were synthesized by atom transfer radical polymerization. Microphase separation of the block copolymers was established by small‐angle X‐ray scattering and differential scanning calorimetry (DSC). DSC measurements also showed that the perfluoroether‐based polymer had a low glass‐transition temperature (?44 °C). Contact‐angle measurements indicated that the semifluorinated block copolymers had low surface energies (ca. 13 mJ/m²). These materials hold promise as low‐surface‐energy additives or surfactants for supercritical CO₂ applications. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 853–861, 2004     

Sequential synthesis of multiblock copolymers by atom transfer radical and cationic polymerization

ABCBA‐type pentablock copolymers of methyl methacrylate (MMA), styrene (S), and isobutylene (IB) were prepared by a three‐step synthesis, which included atom transfer radical polymerization (ATRP) and cationic polymerization: (1) poly(methyl methacrylate) (PMMA) with terminal chlorine atoms was prepared by ATRP initiated with an aromatic difunctional initiator bearing two trichloromethyl groups under CuCl/2,2′‐bipyridine catalysis; (2) PMMA with the same catalyst was used for ATRP of styrene, which produced a poly(S‐b‐MMA‐b‐S) triblock copolymer; and (3) IB was polymerized cationically in the presence of the aforementioned triblock copolymer and BCl₃, and this produced a poly(IB‐b‐S‐b‐MMA‐b‐S‐b‐IB) pentablock copolymer. The reaction temperature, varied from ?78 to ?25 °C, significantly affected the IB content in the product; the highest was obtained at ?25 °C. The formation of a pentablock copolymer with a narrow molecular weight distribution provided direct evidence of the presence of active chlorine at the ends of the poly(S‐b‐MMA‐b‐S) triblock copolymer, capable of the initiation of the cationic polymerization of IB in the presence of BCl₃. A differential scanning calorimetry trace of the pentablock copolymer (20.1 mol % IB) showed the glass‐transition temperatures of three segregated domains, that is, polyisobutylene (?87.4 °C), polystyrene (95.6 °C), and PMMA (103.7 °C) blocks. One glass‐transition temperature (104.5 °C) was observed for the aforementioned triblock copolymer. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 6098–6108, 2004     

Synthesis and application of functional polyethylene graft copolymers by atom transfer radical polymerization

This investigation attempts to elucidate the copolymerization reaction ethylene and p-methylstyrene via the homogeneous metallocene catalyst, Et(Ind)₂ZrCl₂. With increasing of p-methylstyrene concentration, the poly[ethylene-co-(p-methylstyrene)] copolymer shows systematical decrease of melting temperature and crystallinity and increase of glass transition temperature. The benzylic protons of p-methylstyrene are ready for numerous chemical reactions, such as halogenation and oxidation, which can introduce functional groups at the p-methyl group position under mild reaction conditions. With the bromination reaction of poly[ethylene-co-(p-methylstyrene)], polyethylene graft copolymers, such as polyethylene-g-poly(methyl methacrylate) and polyethylene-g-polystyrene can be prepared via atomic transfer radical polymerization. The following selective bromination reaction of p-methylstyrene units in the copolymer and the subsequent radical graft-from polymerization were effective methods of producing polymeric side chains with well-defined structure. The products were characterized by nuclear magnetic resonance, gel-permeation chromatography, differential scanning calorimetry, and thermal gravimetric analysis. Additionally, the morphology of PE/PMMA and PE/PMMA/PE-g-PMMA blend are compared by using scanning electron microscope.     

Novel ABC2-type liquid-crystalline block copolymers with azobenzene moieties prepared by atom transfer radical polymerization

A series of novel ABC₂-type liquid-crystalline block copolymers with azobenzene moieties in the side chains were prepared by combination of atom transfer radical polymerization (ATRP) and the chemical modification reaction. First, the bromine-terminated diblock copolymer poly(ethylene oxide) monomethyl ether-block-polystyrene (MPEO-PS-Br) was prepared by ATRP of styrene initiated with macroinitiator MPEO-Br, which was obtained from the esterification of MPEO and 2-bromoisobutyryl bromide. Then, the bromo end groups of the resulting MPEO-PS-Br were derivatized into twice as many bromoisobutyrates by the chain end modification reaction to obtain ω,ω′-bis(bromo)-PS-MPEO (MPEO-PS-Br₂). The azobenzene-containing blocks of poly[6-(4-methoxy-azobenzene-4′-oxy) hexyl methacrylate] (PMMAZO) with different molecular weights were introduced into the derivative diblock copolymer by a second ATRP to synthesize the novel ABC₂-type liquid-crystalline block copolymers poly(ethylene oxide) monomethyl ether-block-polystyrene-block-{poly[6-(4-methoxy-azobenzene-4′-oxy) hexyl methacrylate]}₂ [MPEO-PS-(PMMAZO)₂].     

Synthesis of diblock copolymers by combining stable free radical polymerization and atom transfer radical polymerization

A stable nitroxyl radical functionalized with an initiating group for atom transfer radical polymerization (ATRP), 4‐(2‐bromo‐2‐methylpropionyloxy)‐2,2,6,6‐tetramethyl‐1‐piperidinyloxy (Br‐TEMPO), was synthesized by the reaction of 4‐hydroxyl‐2,2,6,6‐tetramethyl‐1‐piperidinyloxy with 2‐bromo‐2‐methylpropionyl bromide. Stable free radical polymerization of styrene was then carried out using a conventional thermal initiator, dibenzoyl peroxide, along with Br‐TEMPO. The obtained polystyrene had an active bromine atom for ATRP at the ω‐end of the chain and was used as the macroinitiator for ATRP of methyl acrylate and ethyl acrylate to prepare block copolymers. The molecular weights of the resulting block copolymers at different monomer conversions shifted to higher molecular weights and increased with monomer conversion. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2468–2475, 2006     

Synthesis of 4-arm methyl methacrylate star polymer by atom transfer radical polymerization

The synthesis of 4-arm methyl methacrylate star polymer had been achieved successfully by atom transfer radical polymerization using CuCl as catalyst, 2, 2′-bipyridyl as ligand and pentaerythritol tetrakis (2-bromoisobutyrate) as the initiator. The star polymer was characterized by ¹H-NMR and GPC, by which the precise 4-arm structure of the PMMA was confirmed. __________ Translated from Journal of Shaanxi Normal University (Natural Science Edition), 2008, 36(2) (in Chinese)     

Synthesis of block copolymers by combined ultrasonic irradiation and reverse atom transfer radical polymerization processes

A two-step procedure based on ultrasonic irradiation and reverse atom transfer radical polymerization (RATRP) for the synthesis of block copolymers is described. In the first step of the procedure, a stable chlorine-end-capped polymer is formed upon the ultrasonic irradiation of poly(methyl methacrylate) (PMMA) in dry benzene in the presence of a copper chloride/2,2′-bipyridine catalyst. Heating the system to 110 °C initiates the polymerization of the second monomer, styrene, and this results in the formation of the block copolymers. The degradation behavior of PMMA under ultrasonic irradiation has also been studied. The agreement of the experimentally obtained molecular weights and theoretical molecular weights and the unimodal shapes of the gel permeation chromatography curves of the block copolymers indicate the controlled nature of the RATRP process initiated by polymeric radicals formed by sonication. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 534–540, 2004     

Synthesis of styrene/methyl methacrylate copolymers by atom transfer radical polymerization: 2D NMR investigations

Copolymers of styrene and methyl methacrylate were synthesized by atom transfer radical polymerization using methyl 2‐bromopropionate as initiator and CuBr/N,N,N′,N′,N″‐pentamethyldiethylenetriamine as catalyst. Molecular weight distributions were determined by gel permeation chromatography. The composition of the copolymer was determined by ¹H NMR. The comonomer reactivity ratios, determined by both Kelen–Tudos and nonlinear error‐in‐variables methods, were r_S = 0.64 ± 0.08, r_M = 0.63 ± 0.08 and r_S = 0.66, r_M = 0.65, respectively. The α‐methyl and carbonyl carbon resonances were found to be compositionally and configurationally sensitive. Complete spectral assignments of the ¹H and ¹³C NMR spectra of the copolymers were done by distortionless enhancement by polarization transfer and two‐dimensional NMR techniques such as heteronuclear single quantum coherence and heteronuclear multiple quantum coherence. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2076–2085, 2006