Fractionation of Regenerated Silk Fibroin and Characterization of the Fractions

The molecular weight (MW) of regenerated silk fibroin (RSF) decreases during degumming and dissolving processes. Although MW and the MW distribution generally affect polymer material processability and properties, few reports have described studies examining the influences of MW and the distribution on silk fibroin (SF) material. To prepare different MW SF fractions, the appropriate conditions for fractionation of RSF by ammonium sulfate (AS) precipitation process were investigated. The MW and the distribution of each fraction were found using gel permeation chromatography (GPC) and SDS-polyacrylamide electrophoresis (SDS-PAGE). After films of the fractionated SFs formed, the secondary structure, surface properties, and cell proliferation of films were evaluated. Nanofiber nonwoven mats and 3D porous sponges were fabricated using the fractionated SF aqueous solution. Then, their structures and mechanical properties were analyzed. The results showed AS precipitation using a dialysis membrane at low temperature to be a suitable fractionation method for RSF. Moreover, MW affects the nanofiber and sponge morphology and mechanical properties, although no influence of MW was observed on the secondary structure or crystallinity of the fabricated materials.     

Crosslinked chitosan nanofiber mats fabricated by one-step electrospinning and ion-imprinting methods for metal ions adsorption

The Pb(Ⅱ)ion-imprinting electrospun crosslinked chitosan nanofiber mats were fabricated by one-step electrospinning and ion-imprinting methods and their application as adsorbents for metal ions was also investigated.The resulting chitosan nanofiber mats were characterized by scanning electron microscopy(SEM),Fourier transform infrared spectroscopy(FTIR),X-ray photoelectron spectroscopy(XPS)and thermal gravimetric analysis(TGA).The Pb(Ⅱ)ion-imprinting electrospun crosslinked chitosan nanofiber mats were used as adsorbents for the removal of Pb(Ⅱ)ions from aqueous or acid solutions.The effects of p H values,contact time,content of crosslinker(glutaraldehyde)on Pb(Ⅱ)ions adsorption were studied.The results indicated that the Pb(Ⅱ)ion-imprinting electrospun crosslinked chitosan nanofiber mats had the highest adsorption capacity of 110.0 mg/g at p H 7.The kinetic study demonstrated that the adsorption of Pb(Ⅱ)ions followed the pseudo-second-order model.The equilibrium isotherm data showed that the Langmuir model was the most suitable for predicting the adsorption isotherm of the studied system.The Pb(Ⅱ)ion-imprinting electrospun crosslinked chitosan nanofiber mats had good adsorption selectivity,which illustrates the equilibrium adsorption capacity in the order of Pb(Ⅱ)Cu(Ⅱ)Zn(Ⅱ)Cd(Ⅱ)Ni(Ⅱ).The Pb(Ⅱ)ion-imprinting electrospun crosslinked chitosan nanofiber mats were stable and had good reuse ability.     

Solution Blowing of Poly（dimethylsiloxane）/Nylon 6 Nanofiber Mats for Protective Applications

A new strategy was developed to fabricate superhydrophobic nylon 6 nanofibers, in which the blend solutions of poly(dimethylsiloxane)(PDMS) prepolymer and nylon 6 was spun using an innovative solution blowing process, and then the PDMS prepolymer contianning nanofibers were cured to obtain PDMS/nylon 6 nanofiber mats. Morphology, surface composition, non-wetting property and protective performance were investigated. The results showed that the addition of PDMS prepolymer improved the spinnability of the spinning solutions, and the PDMS/nylon 6 nanofibers had smooth surfaces and diameters from 100 nm to 350 nm. The presence of PDMS effectively enhanced the hydrophobicity of the nanofiber mats, showing water contact angles of 132° to 161° for PDMS contents of 1 wt% to 3 wt%. The PDMS/nylon 6 mats also possessed excellent protective and transport properties. The results indicated the potential application of the novel nanofiber mats in protective clothing.     

A novel method for a high‐strength electrospun meta‐aramid nanofiber by microwave treatment

Electrospun nanofibers have attracted great attention as potential reinforcements in composite application due to their high specific surface area, high porosity, and versatility. Because the electrospun nanofibers exhibit relatively low mechanical strength due to low crystallinity and random alignment, many researchers have tried to enhance the mechanical strength through various approaches, such as heat treatment and fiber orientation control. These methods, however, are difficult to control and require the use of high temperatures and sophisticated apparatuses, and high costs. In this study, we investigate a novel microwave technique to fabricate high‐strength electrospun meta‐aramid nanofiber mats. To optimize the microwave irradiation conditions, the electrospun nanofiber was treated at varying levels of moisture and for different irradiation times. Field emission scanning electron microscopy was used to observe the surface morphology of the electrospun nanofiber mats at the different irradiation times. The changes in the crystallinity and thermal properties were investigated using X‐ray diffraction and thermogravimetric analysis measurements. Tensile tests were performed to measure the mechanical strength of the meta‐aramid nanofiber mats with respect to each parameter. As a result, any residual solvents and salts were removed, and the degree of crystallization was dramatically increased by microwave irradiation under wet conditions. These effects led to a 2.8‐fold increase in the tensile strength of the nanofiber mats compared with an untreated mat. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 807–814     

Structural characterization and mechanical properties of electrospun silk fibroin nanofiber mats

The regenerated silk fibroin dissolved in formic acid was electrospun into nanofiber mats. Structural characteristics of the spun as received and methanol and ethanol treated fibers were examined using the Fourier transform infrared (FTIR) spectroscopy and X-ray diffraction. Mechanical properties and air permeability of the electrospun mats were also studied. IR spectroscopy and X-ray diffractometry showed random coil conformation and amorphous structure for as-spun fibers while typical FTIR spectra and X-ray diffractograms of β-sheet crystalline structure were recorded for the methanol and ethanol treated fibers. The mechanical properties of the mats were found to be dependent on fiber diameter. The mats containing fibers with smaller diameter had higher tensile strength but lower breaking strain. Methanol and ethanol treatment enhanced tensile strengths of the mats at the expenses of their breaking strain. Air permeability and pore size of the mats are strongly associated with diameter of the electrospun fibers.     

Electrospinning and characterization of poly(vinyl alcohol)/chitosan oligosaccharide/clay nanocomposite nanofibers in aqueous solutions

Submicron fibers of the composite of poly(vinyl alcohol) (PVA), chitosan oligosaccharide [COS, (1→4)2-amino-2-deoxy-β-d-glucose], and montmorillonite clay (MMT) were prepared using electrospinning method with aqueous solutions. Scanning electron microscopy, transmission electron microscopy (TEM), X-ray diffraction (XRD), thermal gravimetric analyzer, and tensile strength testing machine (Zwick) were utilized to characterize the PVA/COS/MMT nanofiber mats morphology and properties. The PVA/COS ratio and MMT concentration play important roles in nanofiber mat properties. XRD and TEM data demonstrated that exfoliated MMT layers were well-distributed within nanofiber. It was also found that the mechanical property and thermal stability were increased with COS and MMT contents.     

The tensile properties of electrospun nylon 6 single nanofibers

In this article, we have aimed to mechanically characterize the nylon 6 single nanofiber and nanofiber mats. We have started by providing a critical review of the developed mechanical characterization testing methods of single nanofiber. It has been found that the tensile test method provides information about the mechanical properties of the nanofiber such as tensile strength, elastic modulus and strain at break. We have carried out a tensile test for nanofiber/composite MWCNTs nanofiber mats to further characterize the effect of the MWCNTs filling fiber architecture. In addition, we have designed and implemented a novel simple laboratory set‐up for performing tensile test of single nanofibers. As a result, we have established the stress–strain curve for single nylon 6 nanofibers allowing us to define the tensile strength, axial tensile modulus and ultimate strain of this nanofiber. The compared values of the tensile strength, axial modulus and ultimate strain for nylon 6 nanofiber with those of conventional nylon 6 microfiber have indicated that some of the nylon 6 nanofiber molecule chains have not been oriented well along the nanofiber axis during electrospinning and through the alignment mechanism. Finally, we have explained how we can improve the mechanical properties of nylon 6 nanofibers and discussed how to overcome the tensile testing challenges of single nanofibers. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1719–1731, 2010     

Effect of l-Arginine treatment on the in vitro stability of electrospun aligned chitosan nanofiber mats

Chitosan (Cs) mats obtained by electrospinning are potentially ideal scaffolds for tissue engineering. This technique allows obtaining nanometric fibrous structures with preferred orientation, which in turn enable cells to align themselves and produce extracellular matrix along desired orientations. In this study, we fabricated aligned Cs electrospun nanofiber mats and investigated the role of the amino acid l-Arginine (L-Arg) as stabilizing agent. Morphological, chemical, mechanical and biological characterizations were performed on untreated and L-Arg treated nanofibrous mats showing the role of L-Arg as biomimetic stabilizer. L-Arg acts as chemical stabilizer of nanofibrous mats, providing improved wettability behavior, mechanical properties and stability even after 60 days in aqueous medium in comparison to untreated mats. Moreover, preliminary biological tests demonstrated favorable cell-material interactions implying physiological responses in terms of viability and proliferation. The proposed L-Arg-treated Cs mats can be considered as potential scaffolds for highly oriented tissue patterning.     

Use of electrospinning to directly fabricate three-dimensional nanofiber stacks of cellulose acetate under high relative humidity condition

Unique structure-controllable three-dimensional (3D) nanofiber stacks of cellulose acetate (CA) were fabricated successfully by simply increasing relative humidity (RH) during the electrospinning process. It is found that once the RH exceeding 60 %, 3D flocculent nanofiber stacks would grow on the flat plate collector toward the needle tip without using special assisting apparatus or preparing special electrospinning solution. Compared with those obtained at low RH, the as-prepared nanofibers fabricated under high RH condition exhibited similar nanofiber diameter, density and porosity, and more importantly, 3D flocculent structures instead of typical two-dimensional (2D) electrospun non-woven mats, which would contribute to a significant improvement on the hydrophilicity. It is believed that rapid solidification of CA during the jet process and strong charge repulsion among CA nanofibers play important roles in the formation of 3D nanofibrous structure. Furthermore, these 3D flocculent nanofiber scaffolds exhibited better cytocompatibilities with human MG-63 cells than common 2D nanofibrous mats. Thus a facile and effective approach was presented to prepare 3D nanofiber stacks with tunable and reproducible properties for biodegradable scaffold applications.     

Solution‐blown nylon 6–chitosan core–shell nanofiber for highly efficient affinity adsorption

A facile spinning‐based strategy was developed to fabricate chitosan (CS) surface nanofiber‐based affinity membranes for protein adsorption. The core–shell nanofiber mat of nylon 6–CS was prepared via coaxial solution blowing process. The nanofibers have a diameter range of 60–300 nm. The core–shell structure was confirmed by transmission electron microscopy, and CS was observed as a thin layer that uniformly adhered to the core. The dye ligand of cibacron blue F3GA (CB F3GA) was further covalently immobilized on the nanofibers with a content of 425 µmol/g. The pristine and CB F3GA‐attached mats were studied in protein adsorption. High bovine serum albumin adsorption capacities of 91.9 and 219.6 mg/g were obtained for pristine and CB F3GA‐attached mats, respectively. Given its properties of high flux rate and low pressure drop, CB F3GA‐attached nylon 6–CS nanofiber mat meets the requirements of highly effective affinity membrane chromatography. Copyright © 2016 John Wiley & Sons, Ltd.     

Facile Fabrication of Porous ZnS and ZnO Films by Coaxial Electrospinning for Highly Efficient Photodegradation of Organic Dyes

Porous ZnS and ZnO nano‐crystal films were fabricated via a three‐step procedure. First, Zn(CH₃COO)₂/Silk Fibroin nanofiber mats were prepared by coaxial electrospinning. Second, Zn(CH₃COO)₂/Silk Fibroin mats were immersed in NaS solution to react with S²⁻ to obtain ZnS/Silk Fibroin nanofiber mats. Finally, ZnO porous films were prepared by calcination of ZnS/Silk Fibroin composite mat at 600°C in air atmosphere. When ZnS/Silk Fibroin mats were calcinated in nitrogen, ZnS/Carbon composite mats were obtained accordingly. The resulting porous films were fully characterized. The ZnO porous films were the aggregation of ZnO nano‐crystal with hexagonal wurtzite structure. The seize of ZnO was estimated in the range of 10–20 nm. Both of the ZnS and ZnO nano‐crystal films exhibited high photocatalytic activities for the photodegradation of Methylene blue and Rhodamine B. It was also found that ZnO porous films are better than ZnS/Carbon nanofiber mats. In addition, photocatalysis of a real wastewater sample from a printing and dyeing company was conducted. The ZnO porous films exhibited excellent performance to treat the real samples. Moreover, the porous ZnO nano‐crystal photocatalyst could easily be recycled without notable loss of catalysis ability.     

Enhancing the Mechanical Properties of Electrospun Nanofiber Mats through Controllable Welding at the Cross Points

This communication describes a simple and effective method for welding electrospun nanofibers at the cross points to enhance the mechanical properties of their nonwoven mats. The welding is achieved by placing a nonwoven mat of the nanofibers in a capped vial with the vapor of a proper solvent. For polycaprolactone (PCL) nanofibers, the solvent is dichloromethane (DCM). The welding can be managed in a controllable fashion by simply varying the partial pressure of DCM and/or the exposure time. Relative to the pristine nanofiber mat, the mechanical strength of the welded PCL nanofiber mat can be increased by as much as 200%. Meanwhile, such a treatment does not cause any major structural changes, including morphology, fiber diameter, and pore size. This study provides a generic method for improving the mechanical properties of nonwoven nanofiber mats, holding great potential in various applications.

     

Quantitative evaluation of antibacterial activities of nanoparticles (ZnO,TiO2, ZnO/TiO2, SnO2, CuO,ZrO2, and AgNO3) incorporated into polyvinyl butyral nanofibers

Novel hybrid polyvinyl butyral nanofibers have been developed for antimicrobial applications. The nanofiber mats were obtained from a needleless rod electrospinning system. The novel inorganic antibacterial agents were incorporated into the nanofibers, and their antibacterial activity was compared. The obtained nanoparticle/nanofiber hybrid mats have a good surface morphology. The results indicated that the CuO, ZnO, ZnO/TiO₂, and AgNO₃ nanoparticle‐incorporated nanofiber layers have excellent antibacterial activity against to Escherichia coli compared with TiO₂, SnO₂, and ZrO₂ ones. Copyright © 2016 John Wiley & Sons, Ltd.     

Investigation of nanomechanical and morphological properties of silane-modified halloysite clay nanotubes reinforced polycaprolactone bio-composite nanofibers by atomic force microscopy

There is remarkable interest in the fabrication of polymeric composite nano/micro-fibers by electrospinning for many applications ranging from bioengineering to water/air filtration. In almost all of these applications, the mechanical properties of both the polymer fibers and their assemblies, are significant. In this study, unmodified, 3-Glycidoxypropyltrimethoxysilane (GPTMS) or 3-Aminopropyltriethoxysilane (APTES) modified halloysite clay nanotube (HNT) reinforced polycaprolactone (PCL) nanofibers were successfully synthesized via the electrospinning. The morphology and mechanical features of the obtained electrospun fibers were investigated by atomic force microscopy (AFM) and AFM-based nanoindentation for single fibers in nanoscale, respectively. Besides, scanning electron microscopy and tensile strength tests were used to investigate whole fibrous structures in microscale. The AFMresults, accompanied by SEM and tensile strength, support the conclusion that silane-modification affected positively the morphology and mechanical characteristics of electrospun PCL nanofibers. Therefore, it was concluded that the morphological and mechanical features from the single fibers in the nanofiber mats were related to the whole fibrous structure.     

Regenerated silk fibroin nanofibers: water vapor-induced structural changes and their effects on the behavior of normal human cells

Nanofibrous non-woven matrices were prepared by electrospinning a regenerated silk fibroin (SF) solution, and the structural changes of SF nanofibers treated with water vapor were investigated using time-resolved IR and (13)C CP/MAS NMR spectroscopy. Conformational transitions of SF from random coil to beta-sheet structures were induced by water vapor treatment and were strongly dependent on the treatment time and temperature. Water vapor treatment provided a useful means of stabilizing the SF nanofiber matrices, resulting in the formation of matrices with a decreased solubility in water and increased mechanical strength. The adhesion and spreading of both normal human keratinocytes and fibroblasts onto the SF nanofiber matrices were also investigated, and the water vapor-treated SF nanofiber matrices showed good cellular compatibility, in comparison with traditional methanol-treated ones. This approach to controlling the conformational changes of SF nanofibers by water vapor treatment may be useful in the design and tailoring of novel materials for biomedical applications, including wound dressings and scaffolds for tissue engineering.     

Functionalization of cellulose nanofiber mats with phthalocyanine for decoloration of reactive dye wastewater

A versatile method is reported for the preparation of cellulose nanofiber mats immobilized with cobalt tetraaminophthalocyanine (CoPc). This functionalized cellulose nanomaterial was used as an efficient catalyst for the decoloration of reactive dye wastewater. Cellulose acetate was electrospun into nanofiber mats (CA-NM), hydrolyzed with KOH, and then oxidized by NaIO₄ to generate aldehyde groups for CoPc immobilization. The functionalization processes on the nanofiber mats were monitored by attenuated total reflection Fourier transform infrared spectroscopy (ATR/FT-IR), X-ray photoelectron spectroscopy (XPS), and field emission scanning electron microscope (FESEM). We found these CoPc-functionalized nanofiber mats (CoPc-NM) have high adsorption capacity for reactive dye from synthetic wastewater, which enhances the catalytic oxidation rate of reactive dye when H₂O₂ is present as oxidant. More than 90% of reactive red X-3B can be eliminated by CoPc-NM/H₂O₂ in 90?min. UV and GC-MS analyses indicate the catalytic oxidation not only breaking the azo linkages but also decomposing the aromatic parts of reactive red X-3B, and the main products are biodegradable aliphatic acids, such as fumaric acid, succinic acid, and maleic acid, etc. Repetitive measurements also show that this CoPc-NM is quite stable and remains efficient with no obvious decrease of catalytic activity.     

Comparative Study of Silk Fibroin-Based Hydrogels and Their Potential as Material for 3-Dimensional (3D) Printing

Three-dimensional (3D) printing is regarded as a critical technology in material engineering for biomedical applications. From a previous report, silk fibroin (SF) has been used as a biomaterial for tissue engineering due to its biocompatibility, biodegradability, non-toxicity and robust mechanical properties which provide a potential as material for 3D-printing. In this study, SF-based hydrogels with different formulations and SF concentrations (1–3%wt) were prepared by natural gelation (SF/self-gelled), sodium tetradecyl sulfate-induced (SF/STS) and dimyristoyl glycerophosphorylglycerol-induced (SF/DMPG). From the results, 2%wt SF-based (2SF) hydrogels showed suitable properties for extrusion, such as storage modulus, shear-thinning behavior and degree of structure recovery. The 4-layer box structure of all 2SF-based hydrogel formulations could be printed without structural collapse. In addition, the mechanical stability of printed structures after three-step post-treatment was investigated. The printed structure of 2SF/STS and 2SF/DMPG hydrogels exhibited high stability with high degree of structure recovery as 70.4% and 53.7%, respectively, compared to 2SF/self-gelled construct as 38.9%. The 2SF/STS and 2SF/DMPG hydrogels showed a great potential to use as material for 3D-printing due to its rheological properties, printability and structure stability.     

A composite polyaniline/graphene–coated polyamide6 nanofiber mat for electrochemical applications

In this study, polyamide6 (PA6) nanofiber mats were fabricated through the electrospinning process. The nanofibers were coated by polyaniline (PANI) using the in situ polymerization of aniline in the presence of graphene oxide. The composite of the PANI/graphene oxide–coated nanofiber mat was treated with hydrazine monohydrate to reduce graphene oxide to graphene, and this was followed by the reoxidation of PANI. Field emission scanning electron microscopy (FESEM), Fourier transform infrared spectroscopy (FTIR), wide angle X‐ray diffraction (WAXD), thermal gravimetric analysis (TGA), tensile strength tests, electrical conductivity measurements, cyclic voltammetry (CV), and charge/discharge measurements were conducted on the composite PA6/graphene nanofiber mats. It was found that the surface of the PA6 nanofibers was coated uniformly with the granular PANI and graphene oxide. Besides, the composite nanofibers showed good tensile and thermal properties. Their electrical conductivity and specific capacitance, when used as a separator in the cell, were 1.02 × 10^?4 S/cm and 423.28 F/g, respectively. Therefore, the composite PANI/reduced graphene oxide–coated PA6 nanofiber mats could be regarded as suitable candidates for application in energy storage devices.     

Plasma-Electrospinning Hybrid Process and Plasma Pretreatment to Improve Adhesive Properties of Nanofibers on Fabric Surface

Electrospun nanofiber mats are inherently weak, and hence they are often deposited on mechanically-strong substrates such as porous woven fabrics that can provide good structural support without altering the nanofiber characteristics. One major challenge of this approach is to ensure good adhesion of nanofiber mats onto the substrates and to achieve satisfactory durability of nanofiber mats against flexion and abrasion during practical use. In this work, Nylon 6 nanofibers were deposited on plasma-pretreated woven fabric substrates through a new plasma-electrospinning hybrid process with the objective of improving adhesion between nanofibers and fabric substrates. The as-prepared Nylon 6 nanofiber-deposited woven fabrics were evaluated for adhesion strength and durability of nanofiber mats by carrying out peel strength and flex resistance tests. The test results showed significant improvement in the adhesion of nanofiber mats on woven fabric substrates. The nanofiber-deposited woven fabrics also exhibited good resistance to damage under repetitive flexion. X-Ray photoelectron spectroscopy and water contact angle analyses were conducted to study the plasma effect on the nanofibers and substrate fabric, and the results suggested that both the plasma pretreatment and plasma-electrospinning hybrid process introduced radicals, increased oxygen contents, and led to the formation of active chemical sites on the nanofiber and substrate surfaces. These active sites helped in creating crosslinking bonds between substrate fabric and electrospun nanofibers, which in turn increased the adhesion properties. The work demonstrates that the plasma-electrospinning hybrid process of nanofiber mats is a promising method to prepare durable functional materials.     

Effect of a spacer on phthalocyanine functionalized cellulose nanofiber mats for decolorizing reactive dye wastewater

We report a novel cobalt tetraaminophthalocyanine (CoPc) functionalized nanomaterial by spacer-arm immobilization of CoPc onto cellulose nanofiber mats. The spacer-arm was attached through the reaction of tetraethylenepentamine with oxidized cellulose nanofiber mats. CoPc was then covalently immobilized onto the spacer-arm using glutaraldehyde. The functionalization processes on the nanofiber mats were monitored by attenuated total reflection Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy. This CoPc functionalized nanomaterial (CoPc-spacer-NM) was used for decoloration of reactive dye wastewater. Incorporation of the spacer-arm resulted in enhanced decoloration with respect to directly immobilized CoPc onto the cellulose nanofiber mats (CoPc-NM). Compared with CoPc-NM, CoPc-spacer-NM shows much higher adsorption capacity when conducted under acidic conditions, which enhances the catalytic oxidation rate of reactive dye when H₂O₂ was used as an oxidant. Reactive dye wastewater can also be efficiently decolorized by the CoPc-spacer-NM/H₂O₂ system under basic conditions, despite a relatively weak adsorption capacity. Electron paramagnetic resonance results suggested that the catalytic oxidation process involves the formation and reaction of hydroxyl radicals. Gas chromatography–mass spectrometry showed the main products of the catalytic oxidation of reactive red X-3B were biodegradable aliphatic acids, such as oxalic acid, malonic acid and maleic acid.