Synthesis and characterization of sulfonated polyimide membranes for direct methanol fuel cell

The sulfonated polyimide (SPI) membranes for direct methanol fuel cell (DMFC) were synthesized with 3,3′,4,4′-benzophenonetetracarboxylic dianhydride (BTDA), 2,2′-benzidinedisulfonic acid (BDSA), 4,4′-oxydianiline (ODA) through classical two-step methods: (1) preparation of sulfonated poly(amic acid) (SPAA) precursors with different sulfonation levels by controlling the molar ratio of BDSA to ODA, and (2) thermal imidization of the SPAA films. The chemical structure and the imidization from SPAA membranes were characterized by FT-IR with temperature, and the sulfonation levels were determined by elemental analysis. The thermal stability of the membranes was also characterized by TGA. From water uptake and small angle X-ray scattering (SAXS) experiments for different sulfonation levels, it was found that the number of water clusters in SPI membranes increased as the water uptake of membranes increased, but the size of water cluster was not changed with the sulfonation levels. The proton conductivity and the methanol permeability of SPI membrane showed a sudden leap like a percolation phenomenon around 35 mol% of sulfonation level. The SPI membranes exhibited relatively high proton conductivity and extremely low methanol permeability, and showed the feasibility of suitable polymer electrolyte membranes (PEM) for DMFC.     

Blend membranes of Nafion/sulfonated poly(aryl ether ketone) for direct methanol fuel cell

Sulfonated poly(aryl ether ketone) (sPAEK) synthesized by LG Chem. was confirmed by FT-IR. To estimate the thermal stability, glass transition temperature and decomposition temperature were investigated. They showed that sPAEK had good thermal properties. The proton conductivity, methanol permeability and water uptake of sPAEK were also measured. Nafion/sulfonated poly(aryl ether ketone) composite membranes were prepared by blending two materials. The blend ratios of sPAEK and Nafion were 2:1, 3:1, 5:1, and 7:1. The blend membranes showed phase separated morphology since they became immiscible during the solvent evaporation process. Due to the differences in specific gravity and solvent concentration profile during the solvent evaporation process, the upper region had lower Nafion volume fraction with smaller domains and the lower region had higher Nafion volume fraction with larger domains. Mechanical properties such as the stress at break, yield stress, Young's modulus, and elongation at break were measured. The sPAEK had better mechanical properties than Nafion. The mechanical properties increased with increasing sPAEK content. Proton conductivity and methanol permeability of the blend membranes were lower than those of Nafion. Both decreased with decreasing Nafion content. Since the methanol permeability of sPAEK was lower than that of Nafion, sPAEK acted as the methanol barrier. Water uptake of sPAEK was higher than that of Nafion.     

Preparation and characterization of CPPO/BPPO blend membranes for potential application in alkaline direct methanol fuel cell

A series of hydroxyl-conducting anion-exchange membranes were prepared by blending chloroacetylated poly(2,6-dimethyl-1,4-phenylene oxide) (CPPO) with bromomethylated poly(2,6-dimethyl-1,4-phenylene oxide) (BPPO), and their fuel cell-related performances were evaluated. The resulting membranes exhibited high hydroxyl conductivities (0.022–0.032 S cm⁻¹ at 25 °C) and low methanol permeability (1.35 × 10⁻⁷ to 1.46 × 10⁻⁷ cm² s⁻¹). All the blend membranes proved to be miscible or partially miscible under the investigations of scanning electron microscopy (SEM) and differential scanning calorimeters (DSC). By condition optimization, the blend membranes with 30–40 wt% CPPO are recommended for application in direct methanol alkaline fuel cells because they showed low methanol permeability, excellent mechanical properties and comparatively high hydroxyl conductivity.     

Proton and methanol transport behavior of SPEEK/TPA/MCM-41 composite membranes for fuel cell application

This paper reports proton and methanol transport behavior of composite membranes prepared for use in the direct methanol fuel cell (DMFC). The composite membranes were prepared by embedding various proportions (10–30 wt.%) of inorganic proton conducting material (tungstophosphoric acid (TPA)/MCM-41) into sulfonated poly(ether ether ketone) (SPEEK) polymer matrix. The results indicate that the proton conductivity of the membranes increases with increasing loading of solid proton conducting material. The highest conductivity value of 2.75 mS/cm was obtained for the SPEEK composite membrane containing 30 wt.% solid proton conducting material (50 wt.% TPA in MCM-41). The methanol permeability and crossover flux were also found to increase with increasing loading of the solid proton conducting material. Lowest permeability value of 5.7 × 10⁻⁹ cm² s⁻¹ was obtained for composite membrane with 10 wt.% of the solid proton conducting material (40 wt.% TPA in MCM-41). However, all the composite membranes showed higher selectivity (ratio between the proton conductivity and the methanol permeability) compared to the pure SPEEK membrane. In addition, the membranes are thermally stable up to 160 °C. Thus, these membranes have potential to be considered for use in direct methanol fuel cell.     

Supercritical carbon dioxide treated Nafion 212 commercial membranes for direct methanol fuel cells

Supercritical carbon dioxide (Sc-CO₂) thermal treatment to enhance performance of Nafion 212 (NR212) commercial membranes for direct methanol fuel cells (DMFCs) is described. It is shown that the microstructure of NR212 membranes is re-organized after the Sc-CO₂ treatment, and then the performance of NR212 membranes is improved. Specifically the thinner NR212 membranes after the Sc-CO₂ treatments have higher proton conductivity and better capacity of barrier to methanol crossover compared with the thicker Nafion 117 membranes. It is demonstrated that the DMFC performance of the Sc-CO₂ treated NR212 membranes is better than that of Nafion 117 membranes.     

Poly(arylene ether sulfone)s containing pendant sulfonic acid groups as membrane materials for direct methanol fuel cells

A series of poly(arylene ether sulfone)s containing pendant sulfonic acid groups have been prepared by an aromatic substitution polymerization reaction using 4,4-difluorodiphenylsulfone, 6,7-dihydroxy-2-naphthalenesulfonate, and various hydroxyl terminated monomers in the presence of potassium carbonate. The synthesized sulfonated polymers have been characterized by nuclear magnetic resonance spectroscopy, Fourier transform infrared spectroscopy, gel permeation chromatography, ion exchange capacity, thermogravimetric analysis, and proton conductivity measurements. With a molecular weight of 50,000–59,000 g/mol and an ion exchange capacity of 1.17 meq./g, these polymers are thermally stable up to 250 °C. They are found to exhibit better performance at 65 and 80 °C in direct methanol fuel cells than Nafion 115 membrane despite lower proton conductivity due to a significantly lower methanol crossover.     

Cross‐linked poly(aryl ether sulfone) membranes for direct methanol fuel cell applications

Partially sulfonated poly(aryl ether sulfone) (PESS) was synthesized and methacrylated via reaction with glycidyl methacrylate (PESSGMA) and cross‐linked via radical polymerization with styrene and vinyl‐phosphonic acid (VPA). The chemical structures of the synthesized pre‐polymers were characterized via FTIR and ¹H NMR spectroscopic methods and molecular weight was determined via GPC. Membranes of these polymers were prepared via solution casting method. The crosslinking of the PESS polymer reduced IEC, proton conductivity, swelling in water, and methanol permeability of the membranes while increasing the modulus and the glass transition temperature. However, the introduction of the VPA comonomer increased the proton conductivity while maintaining excellent resistance to methanol cross‐over, which was significantly higher as compared with both PESS and the commercial Nafion membranes. Membranes of PESSGMA copolymers incorporating VPA, exhibited proton conductivity values at 60 °C in the range of 16–32 mS cm⁻¹ and methanol permeability values in the range of 6.52 × 10⁻⁹ – 1.92 × 10⁻⁸ cm² s⁻¹. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 558–575     

Free-standing anion-exchange PEO–SiO2 hybrid membranes

Free-standing anion-exchange polyethylene oxide (PEO)–SiO₂ hybrid membranes with higher flexibility and good mechanical strength (tensile strength (TS) as high as 20.55 MPa) as well as high temperature tolerance (thermal degradation temperature in air, T_d, in the range of 220–240 °C) were prepared through sol–gel reaction of different precursors: charged alkoxysilane-functionalized PEO-1000 (PEO-[Si(OCH₃)₃]₂(+)), N-triethoxysilylpropyl-N,N,N-trimethylammonium iodine (A-1100(+)), monophenyltriethoxysilane (EPh) and in some cases also tetraethoxysilane (TEOS). Properties of the hybrid membranes, such as the thermal stability, tensile properties, hydrophilicity, and electrical performances, can be controlled by changing the feed ratio of the different sol–gel precursors. The results showed that some of the membranes have relatively good conductivity (∼0.003 S/cm) and so may find potential applications in alkaline membrane fuel cells.     

Characterization of PVdF-HFP/Nafion/AlO[OH]n composite membranes for direct methanol fuel cell (DMFC)

Poly-(vinylidene fluoride-hexafluoropropylene) (PVdF-HFP)/Nafion ionomer/aluminum oxy hydroxide nanocomposite membranes were prepared by phase inversion technique. The resultant membranes were subjected to protonic conductivity, methanol permeability, infra-red and thermogravimmetric analysis. The infra-red spectroscopic measurements revealed the presence of sulfonic acid groups in the composite membranes. The thermal stability and ionic conductivity of the polymer membranes have been greatly varied upon the addition of AlO[OH]_n. Although the PVDF-HFP/Nafion/AlO[OH]_n composite membranes have moderate protonic conductivity it has lower methanol permeability and may be considered as a candidate for DMFC applications.     

Preparation and characterization of fluorine-containing polybenzimidazole/imidazole hybrid membranes for proton exchange membrane fuel cells

Polybenzimidazole (PBI)/imidazole (Im) hybrid membranes were prepared from an organosoluble, fluorine-containing PBI with Im. The thermal decomposition of the PBI/Im hybrid membranes occurred at about 160 °C. The conductivities of the acid doped PBI/Im hybrid membranes increased with both the temperature and the Im content. The conductivity of acid doped PBI-40Im (molar ratio of Im/PBI = 40) reached 3.1 × 10⁻³ (S/cm) at 160 °C. The proton conductivities of PBI/Im hybrid membranes were over 2 × 10⁻³ (S/cm) at 90 °C and 90% relative humidity. The addition of Im could reduce the mechanical properties and methanol barrier ability of the PBI membranes.     

Synthesis of novel crosslinked sulfonated poly(ether sulfone)s using bisazide and their properties for fuel cell application

Novel crosslinked sulfonated poly(ether sulfone)s (PESs) were prepared by thermal irradiation of the allyl-terminated telechelic sulfone polymers using a bisazide. The sulfonated polymers in different comonomer compositions were fully characterized by ¹H NMR, and the crosslinked structure was also verified by FT-IR spectroscopic analyses. Having both the uniform distribution of the hydrophilic conductive sites and controlled hydrophobic nature by minimized crosslinking over the rigid rod poly(ether sulfone) backbone, the crosslinked polymer membrane (PES-60) offered excellent proton conductivity of 0.79 S cm⁻¹ at 100 °C together with hydrolytic and oxidative stability. In addition, only 17% of methanol permeability of the Nafion^® was observed for the crosslinked PES-60.     

Properties of PWA/ZrO2-doped phosphosilicate glass composite membranes for low-temperature H2/O2 fuel cell applications

Phosphosilicate doped with a mixture of phosphotungstic acid and zirconium oxide (PWA/ZrO₂–P₂O₂–SiO₂) was investigated as potential glass composite membranes for use as H₂/O₂ fuel cell electrolytes. The glass membranes were studied with respect to their structural and thermal properties, proton conductivity, pore characteristics, hydrogen permeability, and performance in fuel cell tests. Thermal analysis including TG and DTA confirmed that the glass was thermally stable up to 400 °C. The dependence of the conductivity on the humidity was discussed based on the PWA content in the glass composite membranes. The proton transfer in the nanopores of the PWA/ZrO₂–P₂O₅–SiO₂ glasses was investigated and it was found that a glass with a pore size of ∼3 nm diameters was more appropriate for fast proton conduction. The hydrogen permeability rate was calculated at various temperatures, and was found to be comparatively higher than for membranes based on Nafion^®. The performance of a membrane electrolyte assembly (MEA) was influenced by its PWA content; a power density of 43 mW/cm² was obtained at 27 °C and 30% relative humidity for a PWA/ZrO₂–P₂O₅–SiO₂ glass membrane with a composition of 6–2–5–87 mol% and 0.2 mg/cm² of Pt/C loaded on the electrode.     

Transport properties of Nafion membranes modified with tetrapropylammonium ions for direct methanol fuel cell application

This work presents a study of transport properties (proton conductivity, methanol permeability, and water uptake) and acid-base properties of commercial Nafion-112, -115, and -117 membranes modified with tetrapropylammonium (TPA) cations. In the interaction between TPA hydroxide and protons of sulfonate groups in the Nafion matrix, some of the protons are shown to be bound to sulfonate groups and do not participate in transport processes. These findings are confirmed by IR spectroscopy, acid-base titration, and data on proton conductivity of the modified membranes. Proton conductivity of the modified membranes is shown to be effectively described by a percolation model with parameters that agree with published data for commercial Nafion membranes. Based on these results, a model is proposed for the interaction of TPA cations with the sulfonate groups in Nafion membranes. According to this model, TPA cations form hydrophobic clusters in hydrophilic regions of the polymer matrix, thus preventing some of the protonated sulfonate groups from participating in transport processes.     

Sol–gel synthesis and crystallisation of 3CaO·2SiO2 glassy powders

A gel of composition 3CaO·2SiO₂ was synthesised by means of sol–gel route involving hydrolysis of tetramethyl orthosilicate (TMOS) with calcium nitrate in alcoholic medium, and polycondensation reaction. The gel was submitted to DTA and TGA analysis and the resulted material was examined by FTIR spectroscopy and X-ray powder diffractometry. The thermal treatments required for the gel into glass conversion led to a partially devitrified product. The XRD analysis showed that the structure obtained is highly depolymerised.     

Poly(vinyl alcohol) (PVA)/sulfonated polyhedral oligosilsesquioxane (sPOSS) hybrid membranes for direct methanol fuel cell applications

Organic/inorganic hybrid membranes based on poly(vinyl alcohol) (PVA) and sulfonated polyhedral oligosilsesquioxane (sPOSS), crosslinked by ethylenediaminetetraacetic dianhydride (EDTAD), were prepared as candidate materials for proton exchange membranes in direct methanel fuel cell (DMFC) applications. Fourier transform infrared (FT‐IR) spectroscopy and ion exchange capacity measurements for the prepared networks clearly revealed sPOSS incorporation. We found that proton conductivity increased and methanol permeability decreased with increasing sPOSS content in the hybrid membrane. In particular, our hybrid membranes demonstrated proton conductivities as high as 0.042 S/cm, which is comparable to that of Nafion?, while exhibiting two orders of magnitude lower methanol permeability as compared to Nafion?. We postulate that the polar sulfonic acid groups of the incorporated sPOSS cages assemble to provide ion conduction paths while the hydrophobic portions of the same sPOSS cages combine to form a barrier to methanol permeation with improved thermal stability of the hybrid membrane. Copyright © 2007 John Wiley & Sons, Ltd.     

Surface redox polymerized SPEEK–MO2–PANI (M = Si, Zr and Ti) composite polyelectrolyte membranes impervious to methanol

We reported sulfonated poly(ether ether ketone) (SPEEK, 61% degree of sulfonation)–metal oxides (MO₂:SiO₂, TiO₂ and ZrO₂)–polyaniline composite membranes. Metal oxides were incorporated into the swelled SPEEK membrane by sol–gel method and cured by thermal treatment. SPEEK–metal oxide membranes surfaces were modified with polyaniline (PANI) by a redox polymerization process. It was observed that water retention capacity of membrane was increased and methanol permeability was reduced due to synergetic effect of metal oxides and surface modification with polyaniline. These composite membranes showed extremely low methanol permeability (1.9–1.3 × 10⁻⁷ cm² s⁻¹), which was lower than till reported values either for SPEEK–metal oxide or SPEEK/PANI membranes. Relatively high selectivity parameter (SP) values at 343 K of these membranes, especially S–SiO₂–PANI and S–TiO₂–PANI, indicated their great advantages over Nafion117 (N117) membrane for targeting on moderate temperature applications due to the synergetic effect of MO₂ and PANI in SPEEK matrix. S–TiO₂–PANI and N117 showed comparable cell performance in direct methanol fuel cell (DMFC).     

Synthesis and characterization of P2O5–SiO2–X (X = phosphotungstic acid) glasses as electrolyte for low temperature H2/O2 fuel cell application

A new class of proton conducting glass membranes for hydrogen fuel cell applications are being developed using phosphotungstic acid. These glasses are being design to yield high proton conductivities could be potential substitutes for electrolytes in H₂/O₂ fuel cell. P₂O₅–SiO₂–PWA glasses have been non-crystalline phases confirmed by structural studies. The glass materials showed good mechanical and thermal stability, and also found a maximum proton conductivity of 9.1 × 10⁻² S/cm at 90 °C and 30% RH. The average pore size less than 5 nm was determined by Barrett–Joyner–Halenda (BJH) desorption method. The electrochemical activity was investigated by polarization curves and current–voltage profiles. A maximum power density value of 10.2 mW/cm² was obtained using 0.15 mg/cm² of Pt/C loaded on electrode and 5P₂O₅–87SiO₂–8PWA glasses at 30 °C and 30% humidity.     

Preparation and characterization of hybrid membranes for fuel cell applications: EPDM filled with organophilized silicas

This work reports on the preparation and characterization of hybrid membranes based on blends of ethylene‐propylene‐diene terpolymer (EPDM) and different organophilized silicas. The films obtained were crosslinked to improve mechanical stability, and heterogeneously sulfonated to convert them in proton conducting systems. The structural characterization consisted on the analysis of their thermal and mechanodynamical transitions by DSC and DMA, the verification of the introduction of sulfonic groups by infrared spectroscopy (ATR), and the obtaining of information about the silica location and distribution within the polymer by scanning electronic microscopy (SEM‐EDX). The electrical characterization was made using electrochemical impedance spectroscopy (EIS). Also, methanol crossover and water up‐take were determined, and the results were compared with those of Nafion^®117. Results show that sulfonation of the styrene rings has effectively occurred. Conductivity value is higher and methanol crossover is lower than in Nafion for all experimental samples. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1203–1210, 2009     

Preparation of monodisperse CdTe nanocrystals-SiO2 microspheres without ligands exchange

Fluorescent CdTe-SiO₂ composite microspheres were prepared by a sol–gel method without the exchange of surface ligands for the first time. We loaded CdTe nanocrystals (NCs) into the matrix of silica microspheres during the formation of composite spheres. In contrast to CdTe NCs in aqueous solutions, CdTe NCs in the composite microspheres revealed better stability while their fluorescence properties were retained due to the confined effects of silica matrix. In addition, we also investigated the dependency of properties of these composite spheres on such important synthesis factors as pH value, concentration and stabilizers during experiment procedure in details.     

Sulfonated poly(fluorene-co-sulfone)ether membranes containing perfluorocyclobutane groups for fuel cell applications

A new class of sulfonated poly(fluorene-co-sulfone)ether membranes containing perfluorocyclobutane (PFCB) groups were synthesized and characterized in terms of their electrochemical properties as proton exchange membranes for fuel cells. Two monomers, 9,9-bis(4-trifluorovinyloxyphenyl)fluorene and 4,4′-sulfonyl-bis(trifluorovinyloxy)biphenyl were synthesized and statistically copolymerized by thermal [2π + 2π] cycloaddition to yield a series of polymers containing 0–60 mol% of fluorenyl content (PFS-X). The copolymers were then sulfonated using chlorosulfonic acid to afford five kinds of ionomers with different sulfonation levels (SPFS-X), which were cast into membranes and analyzed in terms of electrochemical properties. It was found that the ion exchange capacity (IEC), water uptake, proton conductivity and methanol permeability values of SPFS-X increased with the increment of the sulfonated fluorenyl content. The proton conductivities of SPFS-50 and -60 with high IECs and water uptake values were higher than those of Nafion-115 between 25 and 80 °C. The methanol permeability of SPFS-X was considerably lower than that of Nafion-115.