Fabrication of thermoplastic polyurethane composites with a high dielectric constant and thermal conductivity using a hybrid filler of CNT@BaTiO3

Thermoplastic polyurethane composites with an excellent dielectric constant and high thermal conductivity were obtained using CNT@BaTiO₃ as a filler through a low-speed melt extrusion method. Before preparing the hybrid filler for the composite, the filler particles were surface modified to ensure that the outer surfaces could facilitate the reaction among particles to form the hybrid and ensure complete dispersion in the thermoplastic polyurethane matrix. After confirming the proper surface treatment of the filler particles using infrared spectroscopy, thermal degradation analysis and field emission scanning electron microscopy, they were used to prepare the composite materials at a processing temperature of 200 °C. The thermal stability, thermomechanical properties, mechanical properties, thermal conductivity, and dielectric properties of the composites were investigated. Compared to the neat thermoplastic polyurethane matrix, the prepared composite exhibited a higher thermal stability, approximately 300% higher storage modulus, higher tensile strength and elongation at break values, approximately three times higher thermal conductivity (improved from 0.19 W/(m.K) to 0.38 W/(m.K), and approximately five times larger dielectric constant at high frequencies (at 1 MHz a dielectric constant of 19.2 was obtained).     

UV Protective,Antioxidant, Antibacterial and Compostable Polylactic Acid Composites Containing Pristine and Chemically Modified Lignin Nanoparticles

Polylactic acid (PLA) films containing 1 wt % and 3 wt % of lignin nanoparticles (pristine (LNP), chemically modified with citric acid (caLNP) and acetylated (aLNP)) were prepared by extrusion and characterized in terms of their overall performance as food packaging materials. Morphological, mechanical, thermal, UV–Vis barrier, antioxidant and antibacterial properties were assayed; appropriate migration values in food simulants and disintegration in simulated composting conditions were also verified. The results obtained indicated that all lignin nanoparticles succeeded in conferring UV-blocking, antioxidant and antibacterial properties to the PLA films, especially at the higher filler loadings assayed. Chemical modification of the fillers partially reduced the UV protection and the antioxidant properties of the resulting composites, but it induced better nanoparticles dispersion, reduced aggregates size, enhanced ductility and improved aesthetic quality of the films through reduction of the characteristic dark color of lignin. Migration tests and disintegration assays of the nanocomposites in simulated composting conditions indicated that, irrespectively of their formulation, the multifunctional nanocomposite films prepared behaved similarly to neat PLA.     

Characterization of kaolinite/emulsion-polymerization styrene butadiene rubber (ESBR) nanocomposite prepared by latex blending method: Dynamic mechanic properties and mechanism

The latex blending method was chosen to prepare Kaolinite/emulsion-polymerization styrene butadiene rubber (ESBR) nanocomposite to improve the interaction between filler particles and rubber matrix chains. The influences of kaolinite particles size, filler contents, and flocculants types on dynamic mechanical properties and the relative reinforcement mechanism of the prepared composite were systematic investigated and proposed. The transmission electron microscopy (TEM) and scanning electron microscopy (SEM) showed that the kaolinite particles were finely dispersed into the rubber matrix and arranged in parallel orientation. The prepared nanocomposites by latex blending exhibited improved crosslinking characteristic and dynamic mechanical parameters. The KAl (SO₄)₂ flocculant presented obvious modification in dynamic properties and crosslinking characteristic. Both the decrease in kaolinite particle size and the increase in kaolinite content can greatly improve the storage modulus and reinforcing effect of kaolinite/ESBR nanocomposites. The dynamic reinforcement mechanism of kaolinite can be explained by filler network including a certain thickness of rubber shell on the surface of kaolinite lamellar structure and the aggregations network between kaolinite particles The optimum way to balance the dynamic properties of rubber nanocomposites at different temperatures is to reduce the surface difference between kaolinite and rubber matrix and the degree of filler-filler networking on the basis of kaolinite with nanoscale (nanometer effect).     

Study on insulating thermal conductive BN/HDPE composites

Thermal conductivity of boron nitride (BN) reinforced high density polyethylene (HDPE) composites was investigated under a special dispersion state of BN particles in HDPE, i.e., BN particles surrounding HDPE matrix particles. The results indicated that the special dispersion of BN in matrix gives the composites high thermal conductivity at low filler content; moreover, the smaller BN particles can more easily form conductive chains of filler compared to the larger filler particles. Examining the dependence of electrical insulation and mechanical properties of the composites on BN content demonstrated that the reinforced composites containing 30% by volume of filler has good electrical insulation and mechanical properties.     

Mechanical properties of surface treated UHMWPE fiber and SiO2 filled PMMA composites

The hybrid reinforcement effect of surface‐treated UHMWPE fiber and SiO₂ on the mechanical properties of PMMA matrix composites was investigated. When UHMWPE fiber is introduced, the tensile strength of UHMWPE fiber‐reinforced composites sharply increases. The flexural modulus was enhanced with an increase in filler loading. Flexural modulus of the treated UHMWPE/SiO₂/PMMA composites was higher than that of the UHMWPE/PMMA and UHMWPE/SiO₂/PMMA composites. The outcome of the better interfacial bonding between the filler and the matrix is reflected in the improvement of the mechanical properties of the treated UHMWPE/SiO₂/PMMA composites. Copyright © 2017 John Wiley & Sons, Ltd.     

Role of adsorbed chain rigidity in reinforcement of polymer nanocomposites

The thermomechanical behavior of polymer nanocomposites is mostly governed by interfacial properties which rely on particle–polymer interactions, particle loading, and dispersion state. We recently showed that poly(methyl methacrylate) (PMMA) adsorbed nanoparticles in poly(ethylene oxide) (PEO) matrices displayed an unusual thermal stiffening response. The molecular origin of this unique stiffening behavior resulted from the enhanced PEO mobility within glassy PMMA chains adsorbed on nanoparticles. In addition, dynamic asymmetry and chemical heterogeneities existing in the interfacial layers around particles were shown to improve the reinforcement of composites as a result of good interchain mixing. Here, the role of chain rigidity in this interfacially controlled reinforcement in PEO composites is investigated. We show that particles adsorbed with less rigid polymers improve the mechanical properties of composites. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 9–14     

Ethylene/silane copolymers prepared with a metallocene catalyst as polymeric additives in polyethylene/aluminum trihydroxide composites

Metallocene catalyst based polyethylene‐co‐7‐octenyldimethyl phenyl silane (PE/Si? Ph ) and its post‐treated functional forms PE/Si? X ( X = Cl , F , OCH₃ , OCH₂CH₃ ) were used as additives in PE/ATH composites. The impact strength of the composites was significantly increased after a small addition (0.5–3.0 wt %) of the functionalized form of the copolymer (PE/Si? X ). The thermal study of the composites gave us more information about the additive's behavior at the filler/matrix interphase and correlation to the mechanical properties was found. According to this thermal data, the original untreated form of PE/Si? Ph also seemed to interact weakly with the ATH‐filler particles, which was seen in an altered interphase at the filler/matrix boundary layer. The interaction was not strong enough to improve the impact strength of composites but an increase was observed in some other mechanical properties (tensile stress, yield strain). © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5597–5608, 2005     

Thermogravimetry on wood powder-filled polyurethane composites derived from lignin

Novel polyurethane (PU) composites whose matrix is derived from lignin, molasses polyol and filler from wood powder were successfully prepared. Two kinds of polyol were mixed 0/100 to 100/0 in seven steps, and filler content was varied from 50 to 100 mass % to polyol content. Decomposition behaviour of PU composites was investigated by thermogravimetry. Apparent density and mechanical properties of the above composites were also measured. Surface texture was observed by scanning electron microscopy. Thermal decomposition of PU composites was found to occur in two stages. The first decomposition observed at 570–580 K (DT _d1, peak temperature of derivative curve) is attributed to the matrix of composites. The second stage decomposition depending on filler content, observed in a temperature range from 590 to 630 K (DT _d2), is attributable to filler homogenously associated with PU matrix. Marked differences were not found, when the kinds of lignin and molasses polyol composition were varied. The above PU composites were found to be thermally stabilised by the introduction of filler.     

Cuttlebone as reinforcing filler for natural rubber

Cuttlebone was proved to be a biomass for new reinforcing filler for natural rubber (NR). The cuttlebone particles were obtained by crushing cuttlebone and followed by sieving. Density and crystal structure of the cuttlebone were 2.70 g/cm³ and an aragonite form of CaCO₃, respectively. The surface area and average diameter of the cuttlebone particles were measured and the reinforcement effect as filler for NR was investigated. The cuttlebone particles did not prevent a peroxide cross-linking reaction of NR, and mechanical properties of peroxide cross-linked NR filled with cuttlebone particles were found to be comparable with those of peroxide cross-linked NR filled with commercial CaCO₃ filler. Presence of chitin on the surface of the cuttlebone particles was speculated to result in a good interaction between cuttlebone particles and NR, which may be ascribed to the mechanical properties of cuttlebone filled NR samples.     

Cyclohexane and phosphorus based benzoxazine-bismaleimide hybrid polymer matrices: thermal and morphological properties

Benzoxazine monomers namely 1,1-bis (3-methyl-4-hydroxyphenyl)cyclohexane benzoxazine (CB_DDM) and bis(4-maleimidophenyl) triphenylphosphine oxide benzoxazine (BMPB_BAPPPO) were synthesized and blended with bismaleimide (BMPM) to improve thermal properties of polybenzoxazine. The benzoxazine- bismaleimide (Bz-BMI) hybrid polymer matrices were prepared via in-situ polymerization and their thermal and morphological properties were studied. The chemical reaction of benzoxazines with the bismaleimide was carried out thermally and the resulting product was analyzed by FT-IR spectra. The glass transition temperature, curing behavior, thermal stability, char yield and flame resistance of the hybrid polymer matrices were analyzed using DSC and TGA. The homogeneous structure of the hybrid polymer matrices was determined by SEM and visual observations. Data obtained from thermal studies infer that these hybrid materials possess high thermal stability which can be used as adhesives, sealants, coating and matrices for high performance automobile and microelectronic applications.     

Preparation of nanoalumina/EPDM composites with good performance in thermal conductivity and mechanical properties

In this paper, nanoalumina (Al₂O₃) highly filled ethylene propylene diene monomer (EPDM) composites are prepared, and the mechanical (static and dynamic) properties and thermal conductivity are investigated systemically through various characterization methods. Furthermore, influences of in situ modification (mixing operation assisted by silane at high temperature for a certain time) with the silane‐coupling agent bis‐(3‐triethoxy silylpropyl)‐tetrasulfide (Si69) and stearic acid (SA) pretreatment on the nano‐Al₂O₃ filled composites are as well investigated. The results indicate that nano‐Al₂O₃ particles can not only perform well in reinforcing EPDM, but also improve the thermal conductivity significantly. Assisted by in situ modification with Si69, the mechanical properties (especially dynamic mechanical properties) of the nano‐Al₂O₃ filled composites are improved obviously, without influencing the thermal conductivity. By comparing to the traditional reinforcing fillers, such as carbon black (grade N330) and silica, in situ modified nano‐Al₂O₃ filled composites exhibit excellent performance in mechanical (static and dynamic) properties as well as better thermal conductivity, especially lower compression heat build‐up and better fatigue resistance. In general, our work indicates that nano‐Al₂O₃, as the novel thermal conductive reinforcing filler, is suitable to prepare rubber products serving in dynamic conditions, with the longer expected service life. Copyright © 2010 John Wiley & Sons, Ltd.     

The influence of matrix crystallinity,filler grain size and modification on properties of PLA/calcium carbonate composites

Thermal and mechanical properties of polylactide (PLA) composites with different grades of calcium carbonate, 40 nm and 90 nm nanoparticles, and also with submicron particles, unmodified and modified with calcium stearate or stearic acid, obtained by melt mixing, were compared. Films with amorphous and crystalline matrices were prepared and examined.T_g of PLA in the composites remained unaffected whereas its cold crystallization was enhanced by the fillers and predominantly depended on filler content. Filling decreased thermal stability of the materials but their 5% weight loss temperatures well exceeded 250 °C, evidencing stability in the temperature range of PLA processing. The amorphous nanocomposites with modified nanoparticles exhibited improved drawability and toughness without a significant decrease of tensile strength; nearly two-fold increase of the elongation at break and tensile toughness was achieved at 5 wt% content of the modified nanofiller. Lack of surface modification of the filler, larger grain size with an average of 0.9 μm, and matrix crystallinity had a detrimental effect on the drawability. However, the presence of nanofillers and crystallinity improved tensile modulus of the materials by up to 15% compared to neat amorphous PLA.     

Thermal resistance and mechanical stability of tungsten oxide filled polymer composite radiation shields

Abstract

The influence of tungsten oxide on thermal and mechanical properties of Isophthalic polyester was studied in detail. Ultrasonication technique was successful in dispersing WO₃ filler particles upto 40?wt% into the polymer matrix and was confirmed through the Scanning Electron Microscopy technique. The mechanical strength of the composites was found to increase with increase in the WO3 content and is acting as a reinforcer. About 77.4%, 65.4% and 7–8 times increase was observed in tensile, flexural and compressive strength respectively with respect to pristine. The thermogram of the composites reveal two stages of degradation. Maximum weight loss was observed in the first stage of degradation in almost all the composites. The initial degradation temperature of the composites range from 151?°C–226?°C. Activation energy was estimated using Horowitz–Metzger kinetic theory and was found to range from 25.31 to 78.58?kJ/Mol. The 50?wt% WO3 filled composite exhibits excellent thermal stability and mechanical strength. Thus, WO₃ filler particles were successful in enhancing the thermal and mechanical strength of Isophthalic polyester.     

Ethylene-vinyl acetate (EVA)/polycaprolactone (PCL)–Fe3O4 composites

In this study, we investigate the effect of nano sized Fe₃O₄ nanoparticles on the mechanical and thermal properties of EVA/PCL–Fe₃O₄ composites. Composites were prepared using the melt mixing technique on a Rheomex mixer coupled to a single screw extruder. The fine dispersion of nano-Fe₃O₄ aggregates in the polymer matrices led to a significant improvement in the crystallinity, thermal and mechanical properties of EVA/PCL–Fe₃O₄ nanocomposites compared to that of native polymers due to improved interface bonding between the filler and the polymer matrix. Techniques such as scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and Instron for mechanical properties were used to characterize nanocomposites samples. The results obtained from this investigation demonstrated that composite materials could be promising raw materials in industry.     

Combined effect of pH level and surface treatment of Sm2O3, SmBO3 and ATO particles on cure,mechanical and electric properties of EPDM composites

The aim of this study is to investigate the effect of pH level and surface treatment of samarium oxide (Sm₂O₃), samarium borate (SmBO₃) and Sb-doped SnO₂ (ATO) particles on properties of peroxide-cured ethylene–propylene–diene rubber (EPDM) composites. The bis-(-3-(triethoxysilyl)propyl)tetra-sulfide (KH845-4) treated particles were added to EPDM at various filler contents. The pH values of particles, and cure, mechanical and electric properties of the EPDM composites were evaluated. It was found that alkaline SmBO₃ particles would accelerate cure by producing more radicals from dicumyl peroxide (DCP), but acidic ATO particles would retard vulcanization because of making DCP generate less radicals, and neutral Sm₂O₃ particles did not affect the cure process. Moreover, sulfuric linkages from KH845-4 on the filler surface would provide sulfuric radicals to form S–C linkages. Therefore, composites with SmBO₃ exhibited excellent mechanical properties. Additionally, polar fillers could reduce electrical properties of composites due to increased composite polarity.     

High thermal conductivity polylactic acid composite for 3D printing: Synergistic effect of graphene and alumina

With the continuous development of the electronics industry, in order to meet the requirements of electronic equipment to reduce the size and increase power consumption, the development of high thermal conductivity materials is crucial. In this study, thermally conductive polylactic acid (PLA) composites were prepared by constructing graphene and alumina (Al₂O₃) hybrid filler network, and it was further successfully used in additive manufacturing. Due to the synergistic effect of Al₂O₃ and graphene, the resulting composite achieved the thermal conductivity of 2.4 Wm^?1 K^?1 with 70 wt% Al₂O₃ and 1 wt% graphene, which are superior to data reported in the literature in the same filler condition. The Al₂O₃ and graphene hybrid filler network reduced the agglomeration of graphene and the thermal contact resistance between the fillers, thereby leading a faster cooling rate. Furthermore, the obtained thermally conductive PLA composite has good thermal stability at a normal temperature. The PLA composite powder obtained by the cryogenic pulverization can be used in the laser sintering additive manufacturing process to prepare a heat conductive material with a complicated shape.     

Preparation and properties investigation of PMMA/silica composites derived from silicic acid

Hybrid materials based on silicic acid and polymethyl methacrylate (PMMA) were prepared by in situ bulk polymerization of a silicic acid sol and MMA mixture. Silicic acid sol was obtained by tetrahydrofuran (THF) extraction of silicic acid from water. Silicic acid was prepared by hydrolysis and condensation of sodium silicate in the presence of 3.6 M HCl. As a comparative study, PMMA composites filled by silica particles, which were derived from calcining the silicic acid gel, were prepared by a comparable in situ polymerization. Each set of PMMA/silica composites was subjected to thermal and mechanical studies. Residual THF in PMMA/silicic acid composites impacted the properties of the polymer composites. With increase in silica content, the PMMA composites filled with silica particles showed improved thermal and mechanical properties, whereas a decrease in thermal stability and mechanical strength was found for PMMA composites filled with silicic acid dissolved in THF. With a better compatibility with polymer matrix, silicic acid sol shows better reinforcement than silica particles in PMMA films prepared via blending of the corresponding THF solutions. Copyright © 2008 John Wiley & Sons, Ltd.     

The addition of functionalized graphene oxide to polyetherimide to improve its thermal conductivity and mechanical properties

The thermal and electrical conductivity and mechanical properties of polyetherimide (PEI) containing either alkyl‐aminated (enGO) or phenyl‐aminated graphene (pnGO) oxides were studied. A solution casting method was used to prepare functionalized graphene oxide/PEI composites with different filler contents. The introduction of functionalized graphene oxide to the PEI matrix improved the thermal conductivity, electrical conductivity, and mechanical properties. The thermal conductivities of the enGO 3 wt%/PEI and pnGO 3 wt%/PEI composites were 0.324 W/mK and 0.329 W/mK, respectively, due to the high thermal conductivity of the graphene‐based materials and the strong interface adhesion due to the filler surface treatment between the fillers and the matrix. The electrical conductivities of the functionalized graphene oxide/PEI composites were larger than that of PEI, but the electrical conductivity values were generally low, which is consistent with the magnitude of the insulator. The strong interfacial adhesion between the fillers and the matrix led to improved mechanical properties. Copyright © 2014 John Wiley & Sons, Ltd.     

Degradation of poly(ethylene-co-methacrylic acid)-calcium carbonate nanocomposites

Composites of poly(ethylene-co-methacrylic acid) with 5 mass fraction percent of precipitated calcium carbonate nanoparticles were prepared by melt extrusion on a miniature melt-blender and medium-scale production equipment. The composites consisted mostly of isolated particles. The ultimate mechanical properties of the nanocomposites were consequently largely superior to composites with micron-sized filler. The calcium carbonate particles were shown to offer a large surface area for calcium salt formation during the thermal degradation of the material. This imparted a stabilizing effect to the copolymer that was comparable to the neutralization of the methacrylic acid units with calcium ions. The rate of calcium salt formation was fast at temperatures above 350 °C. Stearic acid surface coatings did not interfere significantly with the calcium salt formation. The oxidative stability of the composites was further largely improved by the formation of a diffusion barrier.     

Effect of Different Hybrid Method on Properties of Carbon Nanotubes/Dolomite Hybrid Filled Phenolic Composites

Hybridization of multi wall carbon nanotubes (MWCNTs) with other filler in polymer matrix composites (PMC) is one of the techniques for combining different properties of fillers for making more unique composites. In this work, the hybrid filler (CNTs–dolomite) are prepared via chemical vapour deposition (CVD hybrid) and the milling method (physically hybrid). The effect of different hybrid method on properties of multi wall carbon nanotubes/dolomite hybrid filled phenolic composites were studied. Phenolic/CVD hybrid composites and phenolic/physically hybrid composites with different filler loadings were prepared using hot mounting press. The prepared samples were characterized for their thermal conductivity and hardness. The thermal conductivity was measured using the Transient Plane Source (TPS) method, using a Hot-DiskTM Thermal Constant Analyzer and the hardness was measured using Rockwell micro-hardness. The results showed that at 5% filler loading, the phenolic/CVD hybrid composites were capable of increasing the thermal conductivity and micro-hardness up to 7.22% and 101.6% respectively compared to pure phenolic.