Effects of cellulose nanocrystals on the vulcanization of natural rubber/cellulose nanocrystals nanocomposite and corresponding regulating strategies

Vulcanization is a vital process in rubber processing, it endows rubber with valuable physical and mechanical properties, making rubber a widely used engineering material. In addition to vulcanization agent, reinforcing fillers play a non-ignorable influence on the vulcanization of rubber nanocomposites. Herein, the effects of cellulose nanocrystals (CNCs) on the vulcanization of natural rubber (NR)/CNCs nanocomposite was studied. It was found that even though the addition of CNCs can effectively improve the dispersion of ZnO in NR matrix, the vulcanization of NR was inhibited. This may be attributed to the CNCs' adsorption of vulcanizing agents (DM, ZnO) and the acidic chemical environment on the surface of CNCs. In order to improve the vulcanization properties of NR/CNCs nanocomposite, tetramethyldithiochloram (TMTD) and triethanolamine (TEOA) were used as a combination accelerator and curing activator, respectively, and polyethylene glycol (PEG) was introduced to screen hydroxyl groups on the surface of CNCs to prohibit the CNCs' adsorption of vulcanizing agents. The results indicate that TMTD and TEOA effectively improved the vulcanization rate of NR/CNCs nanocomposite and increased the crosslink density by an order of magnitude. Subsequently, the tensile strength, tear strength, and so forth. of NR/CNCs nanocomposite were significantly improved. However, PEG hardly help to improve the vulcanization properties of NR/CNCs nanocomposite. In addition, the control samples without CNCs were prepared and characterized, the comparation between NR and NR/CNCs nanocomposite shows that the synergistic effect of crosslink density and CNCs' reinforcement more effectively improve mechanical properties of NR. This work not only elucidates the inhibiting mechanisms of CNCs on the vulcanization of NR, but also provides practical strategies for improving the vulcanization and properties of NR/CNCs nanocomposite. It may accelerate the application of CNCs as rubber reinforcing filler.     

The mechanical properties of radiation-vulcanized NR/BR blending system

The effect of radiation dose on the mechanical properties of NR/BR blending system is reported in this paper. A comparison was made between sulphur vulcanization and radiation vulcanization for an optimal nature rubber (NR)/ butyl rubber (BR) blending ratio (60/40) at dose range from 10 to 150 kGy. The result shows that the mechanical properties, especially, tensile strength, elongation at break, and tear strength have been improved significantly by radiation–vulcanization. This finding was also proved by thermal aging experiment on a selected NR/BR blend at 70°C for up to 168 h.     

Morphology and mechanical and viscoelastic properties of natural rubber and styrene butadiene rubber latex blends

The morphology and mechanical and viscoelastic properties of a series of blends of natural rubber (NR) and styrene butadiene rubber (SBR) latex blends were studied in the uncrosslinked and crosslinked state. The morphology of the NR/SBR blends was analyzed using a scanning electron microscope. The morphology of the blends indicated a two phase structure in which SBR is dispersed as domains in the continuous NR matrix when its content is less than 50%. A cocontinuous morphology was obtained at a 50/50 NR/SBR ratio and phase inversion was seen beyond 50% SBR when NR formed the dispersed phase. The mechanical properties of the blends were studied with special reference to the effect of the blend ratio, surface active agents, vulcanizing system, and time for prevulcanization. As the NR content and time of prevulcanization increased, the mechanical properties such as the tensile strength, modulus, elongation at break, and hardness increased. This was due to the increased degree of crosslinking that leads to the strengthening of the 3‐dimensional network. In most cases the tear strength values increased as the prevulcanization time increased. The mechanical data were compared with theoretical predictions. The effects of the blend ratio and prevulcanization on the dynamic mechanical properties of the blends were investigated at different temperatures and frequencies. All the blends showed two distinct glass‐transition temperatures, indicating that the system is immiscible. It was also found that the glass‐transition temperatures of vulcanized blends are higher than those of unvulcanized blends. The time–temperature superposition and Cole–Cole analysis were made to understand the phase behavior of the blends. The tensile and tear fracture surfaces were examined by a scanning electron microscope to gain an insight into the failure mechanism. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2189–2211, 2000     

Rheological,mechanical and morphological properties of thermoplastic vulcanizates based on NR‐g‐PMMA/PMMA blends

Graft copolymer of natural rubber and poly(methyl methacrylate) (NR‐g‐PMMA) was prepared using semi‐batch emulsion polymerization technique via bipolar redox initiation system. It was found that the grafted PMMA increased with the increase of methyl methacrylate (MMA) concentration used in the graft copolymerization. The NR‐g‐PMMA was later used to prepare thermoplastic vulcanizates (TPVs) by blending with PMMA through dynamic vulcanization technique. Conventional vulcanization (CV) and efficient sulphur vulcanization (EV) systems were studied. It was found that the CV system provided polymer melt with lower shear stress and viscosity at a given shear rate. This causes ease of processability of the TPVs via extrusion and injection molding processes. Furthermore, the TPVs with the CV system showed higher ultimate tensile strength and elongation. The results correspond to the morphological properties of the TPVs. That is, finer dispersion of the small vulcanized rubber particles were observed in the PMMA matrix. Various blend ratios of the NR‐g‐PMMA/PMMA blends using various types of NR‐g‐PMMA (i.e. prepared using various percentage molar ratios of NR and MMA) were later studied via dynamic vulcanization by a conventional sulphur vulcanization system. It was found that increasing the level of PMMA caused increasing trend of the tensile strength and hardness properties but decreasing level of elongation properties. Increasing level of the grafted PMMA in NR molecules showed the same trend of mechanical properties as in the case of increasing concentration of PMMA used as a blend component. From morphological studies, two phase morphologies were observed with a continuous PMMA phase and dispersed elastomeric phase. It was also found that more finely dispersed elastomeric phase was obtained with increasing the grafted PMMA in the NR molecules. Copyright © 2005 John Wiley & Sons, Ltd.     

天然微晶纤维素晶须补强天然橡胶的研究

采用硫酸酸解天然微晶纤维素(microcrystalline cellulose,简称MCC)制备纳米微晶纤维素晶须(cellulosewhisker,简称CW),加入天然橡胶胶乳共沉后混炼硫化.结果表明,CW对天然橡胶具有明显的补强作用,经间苯二酚(R)与六亚甲基四胺(H)改性后,NR/RH-CW复合材料的模量、断裂伸长率和撕裂强度都进一步改善.热空气(100℃,72 h)老化后,NR/RH-CW复合材料的力学性能明显优于纯NR,其拉伸强度由28.54 MPa下降至21.78 MPa,变化率缩小至23.7%;断裂伸长率由594%下降至493%,变化率缩小至17.0%,而纯NR的拉伸强度由22.0 MPa下降至2.4 MPa,变化率为89.1%;断裂伸长率由579%下降至168%,变化率为71.0%.扫描电镜分析表明,RH-CW与NR基体的界面相容性较CW改善.热重分析表明,CW的加入使NR的5%失重温度降低,但残重增加,微分曲线在520℃处出现了一个小峰,RH-CW的加入,使该峰变大,残重进一步增加.     

Structure and properties of natural rubber/butadiene rubber (NR/BR) blend/sodium-montmorillonite nanocomposites prepared via a combined latex/melt intercalation method

75/25 (wt %) NR/BR blend/clay nanocomposites were prepared via a combined latex/melt intercalation method, for the first time. At first, NR latex was mixed with various amounts of the aqueous sodium montmorillomte (Na-MMT) dispersion. Obtained mixtures were co-coagulated by dilute solution of the sulfuric acid, washed several times with the distilled water and dried under vacuum. The NR/ clay compounds were then mixed with given amounts of the BR and vulcanizing ingredients in a 6-inch two-roll mill and then vulcanized at 150°C in a hot press. The nanocomposites have better mechanical properties than the clay-free NR/BR blend vulcanizates. Furthermore, modulus and hardness (Shore A) increased by increase of the clay loading in the range of 0–15 phr while tensile strength and elongation at break increased with increasing the clay content up to 5 phr and then decreased gradually by further increase of the clay loading. It was concluded from results of the XRD and mechanical test that nanocomposites containing less than 10 phr clay may show the fully exfoliated structure. With increasing the clay content to 10 and 15 phr, both non-exfoliated (stacked layers) and exfoliated structures may be observed simultaneously in the nanocomposites. TGA results indicated an improvement in main and end decomposition by increasing the clay loading.     

Study of viscoelastic properties of white carbon black reinforced synthetic polyisoprene

The viscoelastic properties of synthetic polyisoprenes(PI) reinforced by white carbon black(WCB) have been investigated and compared with WCB reinforced natural rubber(NR), including cure characteristics, physio-mechanical and dynamic mechanical properties. Compared with NR, PI loaded with the same amount of WCB(PI/WCB) exhibited shorter scorch time and optimal cure time, indicating that WCB fillers are comparatively easier to conjugate with PI. The tensile strength and elongation at break decreased with WCB filling in both PI and NR vulcanizates. The hardness of the rubber vulcanizates increased with the WCB filling in the rubber matrix. PI/WCB blends exhibited smaller hardness data, lower tensile strength, as well as lower elongation at break and tensile stress. Increasing the amount of WCB in rubber matrix induced the Payne effect. However, the Payne effect is much more obvious for the PI/WCB system, and PI/WCB also displayed higher storage modulus whereas lower loss modulus and loss tangent than NR/WCB, which could all be attributed to the poor dispersibilities of WCB in the PI matrix.     

The influence of nano silica particles on gamma-irradiation ageing of elastomers based on chlorosulphonated polyethylene and acrylonitrile butadiene rubber

The goal of this work was to study gamma irradiation ageing of rubber blends based on acrylonitrile butadiene rubber (NBR) and chlorosulphonated polyethylene rubber (CSM) reinforced by silica nano particles. The NBR/CSM compounds (50: 50, w/w) filled with different content of filler (0–100 phr) were crosslinked by sulfur. The vulcanization characteristics were assessed using the rheometer with an oscillating disk. The vulcanizates were prepared in a hydraulic press. The obtained materials were exposed to the different irradiation doses (100, 200, 300 and 400 kGy). The mechanical properties (hardness, modulus at 100% elongation, tensile strength and elongation at break) and swelling numbers were assessed before and after gamma irradiation ageing.     

Effect of surface modification of colloidal silica nanoparticles on the rigid amorphous fraction and mechanical properties of amorphous polyurethane–urea–silica nanocomposites

Colloidal silica nanoparticles (NPs) modified with eight different silane coupling agents were incorporated into an amorphous poly(tetramethylene oxide)‐based polyurethane–urea copolymer matrix at a concentration of 10 wt % (4.4 vol %) in order to investigate the effect of their surface chemistry on the structure–property behavior of the resulting nanocomposites. The rigid amorphous fraction (RAF) of the nanocomposite matrix as determined by differential scanning calorimetry and dynamic mechanical analysis was confirmed to vary significantly with the surface chemistry of the NPs and to be strongly correlated with the bulk mechanical properties in simple tension. Hence, nanocomposites with an RAF of about 30 wt % showed a 120% increase in Young's modulus, a 25% increase in tensile strength, a 15% decrease in elongation at break with respect to the neat matrix, which had no detectable RAF, whereas nanocomposites with an RAF of less than 5% showed a 60% increase in Young's modulus, a 10% increase in tensile strength and a 5% decrease in the elongation at break. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 , 57, 2543–2556     

Elucidation of the accelerated sulfur vulcanization of bio oil-extended natural rubber compounds

The elucidation of the role of bio-oils on the accelerated sulfur vulcanization of natural rubber (NR) compounds is discussed in this study. Two types of bio-oil, palm oil and soybean oil, were studied in direct comparison with a distillate aromatic extract oil (DAE) as a reference. The scorch and cure times of the bio-oil-extended NR compounds were shorter than those containing DAE. The use of bio-oils gave a higher cure reaction rate constant along with a lower activation energy than the use of DAE. The attenuated total reflectance-Fourier transform infrared spectroscopy analysis revealed that the fatty acid segment of the bio-oils can react with zinc oxide to give zinc carboxylate, which is then involved in and promotes the vulcanization reaction. The use of bio-oils to increase the rate of vulcanization strongly influenced the crosslink density of the obtained NR vulcanizates, yielding NR vulcanizates with a lower crosslinking density. It is proposed here that the bio-oils might consume the curing agent via the reaction between their own unsaturated fatty acid and sulfur. This was supported by the increased viscosity of the oils after exposure to sulfur at a high temperature. The tensile strength and elongation at break of the bio-oil-extended NR compounds were lower and higher, respectively, than the NR extended with DAE oil due to the lower crosslink density of the bio oil-extended NR vulcanizates.     

Radiation vulcanization of NR/SBR composite enhanced with different polyfunctional monomers

The effect of different polyfunctional monomers (PFMs) as enhancing agents on the properties of natural rubber/styrene-butadiene rubber blend reinforced with 40 (phr) part per hundred part of rubber, by weight of HAF carbon black and vulcanized with gamma irradiation was investigated. The coagents N,N’ methylene diacrylamide (MDA), trimethylol propane-trimethacrylate (TMPTMA) and trimethylol-methane tetraacrylate (TMMTA) were used at a constant content of 5 phr. The physico-chemical properties such as tensile strength, tensile modulus at 100 % elongation, elongation at break, gel fraction and swelling number were studied. The results indicated that the properties are greatly improved by PFMs at lower doses. TMMTA as coagent is more effective than TMPTMA and MDA.     

Fabrication and chemical crosslinking of electrospun <Emphasis Type="Italic">trans</Emphasis>-polyisoprene nanofiber nonwoven

In this work, the optimal electrospinning conditions of trans-polyisoprene (TPI) solutions were evaluated nevertheless its lower glass transition temperature than the room temperature. Subsequently, chemical crosslinking of TPI nonwovens was firstly investigated by vulcanizing at high temperatures in the case of the persistence of nanofiber structure. For this purpose, curing agents of TPI were embedded in TPI nanofibers by co-electrospinning, and then a protect layer was coated on TPI nanofibers by filtering gelatin solution going through TPI nonwoven before the vulcanization at 140?160 °C. The results showed that the vulcanization of TPI fibrous nonwoven at high temperatures did not destroy the fiber morphology. Interestingly, TPI fibrous nonwovens after vulcanization showed excellent mechanical properties (~17 MPa of tensile strength) that could be comparable to or even higher than that of some bulk rubber materials.     

Fly ash particles and precipitated silica as fillers in NR/CR vulcanizates under thermal and thermal‐oil ageing

The loading effect of precipitated silica (PSi) and fly ash‐based silica (FASi) on mechanical properties of natural rubber/chloroprene (NR/CR) under thermal and thermal‐oil ageing was investigated with variation in NR content in the NR/CR blends. The selected results were compared with vulcanized NR/nitrile rubber (NR/NBR) blends. The cure time of CR vulcanizate was found to decrease with increasing NR content, but increased with silica fillers. The Mooney viscosity for CR vulcanizates reduced with increasing NR content. The addition of NR had no effect on tensile modulus and tensile strength for the FASi filled NR/CR, but the opposite trend was observed for the PSi filled NR/CR. The post‐curing effect was more significant in PSi filled NR/CR than in FASi filled NR/CR. The tensile strength of the NR/CR vulcanizates was slightly reduced after thermal ageing especially at high NR content, more extreme reduction being found by thermal‐oil ageing. The elongation at break of NR/CR with both silica fillers ranged from 400 to 900%. The hardness results were similar to the tensile modulus. The addition of PSi in NR/CR considerably increased the tear strength, but less pronounced effect was found for FASi. The resilience properties of NR/CR tended to decrease with increasing silica content. The compression set became poorer when NR content was increased. The PSi showed higher improvement in compression set than the FASi. The effects of silica and ageing on the mechanical properties for NR/CR vulcanizates were similar to those for NR/NBR vulcanizates. Copyright © 2009 John Wiley & Sons, Ltd.     

Dynamically vulcanized ethylene propylene diene terpolymer/nylon thermoplastic elastomers

A thermoplastic elastomer (TPE) of ethylene propylene diene terpolymer (EPDM) and nylon with excellent mechanical properties was prepared by dynamic vulcanization. The effects of the curing systems, compatibilizer, nylon content and reprocessing on the mechanical properties of EPDM/nylon TPEs were investigated in detail. Experimental results indicate that maleic anhydride (MAH) grafted EPR has a better performance in compatibilizing the EPDM/nylon blends compared with other compatibilizers containing acid group. Tensile strength and elongation at break go through a maximum value at a compatibilizer resin content (on total rubber dosage) of 20%. EPDM/nylon TPE using sulfur as curative has higher tensile strength and elongation than that of TPE using phenolic resin or peroxide as curatives. Tensile strength and elongation at break increase with increasing nylon content. Scanning electron microscopy results show that rubber particles distributed at an average size of 1 μm in dynamic vulcanized EPDM/MAH-g-EPR/nylon TPE.     

Thermoplastic elastomer based on high‐density polyethylene/natural rubber blends: rheological,thermal, and morphological properties

Thermoplastic elastomer (TPE) comprising air‐dried sheet or natural rubber (ADS or NR) and high‐density polyethylene (HDPE) was prepared by a simple blending technique. NR and HDPE were mixed with each type of phenolic compatibilizer (HRJ‐10518 or SP‐1045) or liquid natural rubber (LNR) at 180°C in an internal mixer. The mixing torque, shear stress, and shear viscosity of the blends increased with increasing amounts of NR. Positive deviation blend (PDB) for the blends containing active hydroxyl methyl phenolic resin in HRJ‐10518 or dimethyl phenolic resin in SP‐1045 was obtained. PDB was not observed for the blends without the compatibilizers or with LNR. The blends with HRJ‐10518 or SP‐1045 were compatible or partially compatible while the LNR blends were incompatible. In the phenolic compatibilized blends, NR dispersed in the HDPE matrix was found in the NR/HDPE blends of 20/80, 40/60, and 50/50 ratios. HDPE dispersed in NR matrix was obtained in the NR/HDPE blend of 80/20 ratio, and the co‐continuous phase was accomplished in the NR/HDPE blend of 60/40 ratio. The NR/HDPE blend at 60/40 ratio compatibilized with HRJ‐10518 and fabricated by a simple plastic injection molding machine exhibited higher ultimate tensile strength and elongation at break (EB). Incorporation of parafinic oil caused a decreasing tendency in tensile strength with increases in EB. The TPNRs exhibited high elastomeric nature with low‐tension set. Copyright © 2007 John Wiley & Sons, Ltd.     

Influence of Polymer Coated CaCO3 on Vulcanization Kinetics of Natural Rubber/Sulfur/N-Oxydiethyl Benzthiazyl Sulfenamide (BSM) System

The effect of polymethyl methacrylate (PMMA)-encapsulated calcium carbonate on the kinetics of the vulcanization of natural rubber (NR) with a vulcanizing agent (sulfur) accelerated by N-oxydiethyl benzthiazyl sulfenamide (BSM) has been studied. The PMMA coating (4% by weight of CaCO₃) was prepared by dispersion polymerization, and compositions of five NR composites were 10, 15, 20 phr of treated CaCO₃ and 20 and 40 phr of untreated CaCO₃. The vulcanization kinetics was determined by oscillating disc rheometry (ODR) and the kinetic parameters were determined by the model equations. The kinetic analysis suggests that the two-parameter auto catalytic model is the more appropriate one to elucidate the kinetics of the vulcanizing reaction of the present system. These parameters support the nature of the experimental ODR curves (degree of conversion–time plots). The encapsulated CaCO₃ leads to a change in vulcanization reaction and has an effect on the kinetic parameters E, ln K₀, m and n, and consequently on the overall reactivity.     

Effect of polyvinylchloride on the properties of rubber vulcanizates

Natural rubber (NR) and styrene-butadiene rubber (SBR) were compounded with polyvinylchloride (PVC). Some physico-mechanical and dielectric properties of resulting rubber vulcanizates were measured. It was found that the addition of PVC to both NR and SBR results in slight decreases in tensile strength and elongation at break but a marked increase in oil-resistance of the vulcanizates. Moreover, the addition of PVC to NR slightly increases both dielectric constant and dielectric losses while the addition of PVC to SBR loaded with 50 phr carbon black (HAF) lowers these parameters. Both rubber blends, especially NR, show a reasonable stability with ageing.     

Tensile and Thermal Properties of Poly(lactic acid)/Eggshell Powder Composite Films

Biodegradable composite films of poly(lactic acid) (PLA)/eggshell powder (ESP) were prepared by the composite film casting method using chloroform as the solvent. ESP was loaded in PLA in 1 to 5 wt.%. The films were subjected to tensile, FT-IR spectral, thermogravimetric, X-ray, and microscopic analyses. The tensile strength and modulus of the composite films were found to be higher than those of PLA and increased with ESP content up to 4 wt.% and then decreased. A reverse trend was observed in the case of percentage elongation at break. The X-ray diffractograms of the composite films indicated an increase in crystallinity with ESP content. The optical micrographs indicated uniform distribution of ESP particles in the composite films. However, the fractographs indicated agglomeration of ESP particles at 5 wt.% loading. The FT-IR spectra revealed no specific interactions between PLA and ESP. The thermal stability of the composite films increased with ESP content.     

橡胶基多效协同自修复防水复合材料的研究

制备了环氧树脂改性高吸水纤维,随后将改性纤维与天然橡胶通过混、流延、压延、硫化等工艺制备了环境友好型三层复合自修复防水材料,通过SEM、FT-IR、TY-8000万能材料试验机、BTS-001电动不透水仪等考察了自修复防水材料的微观结构、机械性能、抗氧化性能、自修复性能及防渗透性能等。结果表明,高吸水纤维有助于提高其拉伸强度,最大拉伸强度为1.83MPa,断裂伸长率达到700%以上。防水材料完全切断,自修复24h后,其切口部分无可见痕迹,裂口完全愈合,且24h内无水滴渗漏。自修复48h后拉伸强度可达原始材料的2.36倍,断裂伸长率达到80%左右。     

Effect of chitosan derivatives as rubber antioxidants for increasing durability

A series of chitosan derivatives, namely polydiethylamino-ethylmethacrylate-chitosan-graft-copolymer (chitosan-g-DEAEMA), polycarboxy-chitosan-graft copolymer (chitosan-g-COOH), polyvinyl alcohol chitosan-graft-copolymer (chitosan-g-VOH), and carboxymethyl-chitosan (CM-chitosan), were synthesized and investigated as antioxidants for natural rubber (NR) and acrylonitrile butadiene rubber (NBR) mixes and vulcanizates to increase their durability. The rheometric characteristics of the rubber mixes were determined using an oscillating disc rheometer. The physico-mechanical properties of the rubber vulcanized were measured before and after exposure to thermal oxidative aging. It was found that the CM-chitosan had an accelerating effect on the curing process of NR and NBR. Also, the investigated polymers enhanced the properties of rubbers (NR and NBR) especially after ageing up to 7 days compared with commercial antioxidants, such as phenyl ß-naphthylamine (PßN) and N-isopropel-Nphenyl-p-phenylene diamine (IPPD) which are used in the rubber industry. After ageing, the retained values of tensile strength, modulus at 100 % strain, and elongation at break were improved. The optimum concentration of the investigated compounds used to give good properties was found to be 1–2 parts per 100 of rubber (phr). In addition, these prepared polymers showed a decrease in the equilibrium swelling of rubber in toluene which is the proper solvent and consequently increases the crosslink density for rubbers.