Tractive rolling contact mechanics of graded coatings

In this study, the tractive rolling contact problem between a rigid cylinder and a graded coating is investigated. The main objective of this study is to investigate the effect of the stiffness ratio, the coefficient of friction and the coating thickness on the surface contact tractions, the surface in-plane stress, the stick zone length and the creep ratio parameter that may have a bearing on the fatigue life of the component. Assuming that the shear modulus varies exponentially through the thickness of the coating, the governing integral equations associated with the rolling contact problem are constructed. Furthermore, it is supposed that the contact patch is controlled by a central stick zone accompanied by two slip zones. The conventional Goodman approximation is employed in order to decouple the governing singular integral equations. Finally, the numerical solution of the integral equations is obtained by applying the Gauss–Chebyshev integration method.     

功能梯度材料涂层平面裂纹分析

研究粘接于均质基底材料上功能梯度涂层平面裂纹问题. 假设功能梯度材料剪切模量的倒数为坐标的线性函数,而泊松比为常数. 采用Fourier变换和传递矩阵法将该混合边值问题化为奇异积分方程组,通过数值求解获得 应力强度因子. 考察了材料梯度变化形式、结构几何尺寸和材料梯度参数对裂纹应力强度因子的影响,发现 功能梯度材料涂层尺寸、裂纹长度以及材料梯度参数均对应力强度因子有显著影响.     

Stress Analysis for an Elastic Semispace with Surface and Graded Layer Coatings under Induced Torsion

In this paper, the axisymmetric torsional problem of a coating structure consisting of a surface coating, a functionally graded layer and a substrate under a rigid cylindrical punch is investigated. The coating and substrate are homogeneous materials with distinct physical properties while the intermediate layer is inhomogeneous with its shear modulus changing exponentially along the thickness direction. The Hankel integral transform technique is employed to reduce the torsional problem to a singular integral equation with a Cauchy kernel. The circumferential shear stress and displacement fields in the coating structure are calculated by solving the integral equation numerically. The results show that the stiffness ratio has significant effect on the distribution of the circumferential stress and displacement at the interface.     

An embedded crack in a functionally graded orthotropic coating bonded to a homogeneous substrate under a frictional Hertzian contact

In this paper, we consider the elasto-static problem of an embedded crack in a graded orthotropic coating bonded to a homogeneous substrate subject to statically applied normal and tangential surface loading. The crack direction is parallel to the free surface. The coating is graded in the thickness direction and is orthogonal to the crack direction. This coating is modelled as a non-homogeneous medium with an orthotropic stress–strain law. The equivalent crack surface stresses are first obtained and substituted in the plane elasticity equations. Using integral transforms, the governing equations are converted into singular integral equations which are solved numerically to yield the displacement field as well as the crack-tip stress intensity factors. This study presents a complete theoretical formulation for the problem in the static case. A numerical predictive capability for solving the singular integral equations and computing the crack-tip stress intensity factors is proposed. Since the loading is compressive, a previously developed crack-closure algorithm is applied to avoid interpenetration of the crack faces. The main objective of the paper is to investigate the effects of the material orthotropy and non-homogeneity of the graded coating on the crack-tip stress intensity factors, with and without using the crack-closure algorithm, for the purpose of gaining better understanding on the behavior and design of graded coatings.     

Buckling of an orthotropic graded coating with an embedded crack bonded to a homogeneous substrate

To simulate buckling of nonuniform coatings, we consider the problem of an embedded crack in a graded orthotropic coating bonded to a homogeneous substrate subjected to a compressive loading. The coating is graded in the thickness direction and the material gradient is orthogonal to the crack direction which is parallel with the free surface. The elastic properties of the material are assumed to vary continuously along the thickness direction. The principal directions of orthotropy are parallel and perpendicular to the crack orientation. The loading consists of a uniform compressive strain applied away from the crack region. The graded coating is modeled as a nonhomogeneous medium with an orthotropic stress–strain law. Using a nonlinear continuum theory and a suitable perturbation technique, the plane strain problem is reduced to an eigenvalue problem describing the onset of buckling. Using integral transforms, the resulting plane elasticity equations are converted analytically into singular integral equations which are solved numerically to yield the critical buckling strain. The Finite Element Method was additionally used to model the crack problem. The main objective of the paper is to study the influence of material nonhomogeneity on the buckling resistance of the graded layer for various crack positions, coating thicknesses and different orthotropic FGMs.     

压电涂层-功能梯度压电界面层-基底结构的二维接触问题研究

在多层压电元件中,由于界面处材料成分和性质的突变,常常导致界面处应力集中,使得界面处出现开裂或蠕变现象,从而大大缩短了压电元件的使用寿命。功能梯度压电材料作为界面层,可有效的缓解界面材料不匹配导致的破坏。本文主要研究利用功能梯度压电材料界面层连接压电涂层和基底,分析三层结构在圆柱型压头作用下的力电响应。利用傅里叶积分变换技术,本文将压电涂层-功能梯度压电层-基底结构在刚性圆柱压头作用下的二维平面应变接触问题转化为带有柯西核的奇异积分方程。运用高斯-切比雪夫积分公式,将奇异积分方程转化为线性方程组并对其进行数值求解,得到压电涂层-功能梯度压电层-基底结构在圆柱形压头作用下的应力分布和电位移分布。数值结果表明,梯度压电材料参数的变化对结构中的力电响应具有重要的影响。本文研究结果对于利用功能梯度压电界面层消除界面处的应力不连续导致的界面破坏具有重要的理论指导意义,研究结果可为功能梯度压电材料界面层的设计提供帮助。     

The axisymmetric partial slip contact problem of a graded coating

In this paper, the axisymmetric contact problem with the partial slip condition for a functionally graded coated half-space which is indented by a rigid spherical indenter is considered. The material properties are assumed to vary along the thickness of the coating. A series of linear functions of the thickness are used to model the functionally graded coating with the arbitrarily varying shear modulus. The contact problem is formulated in terms of a set of Cauchy singular integral equations by employment of Hankel integral transforms technique and transfer matrix method. By using the uncoupled solution and the coupled solution,the coupled equations are solved. The effect of the coating’s gradient on the normal and radial tractions in the whole contact region is presented. The results show that the contact tractions and the size of the stick zone can be altered by adjusting the gradient of the coating. This may have potential applications in the resistance of contact deformation and damage.     

CRACK PROPAGATING IN FUNCTIONALLY GRADED COATING WITH ARBITRARILY DISTRIBUTED MATERIAL PROPERTIES BONDED TO HOMOGENEOUS SUBSTRATE

In this paper, a finite crack with constant length （Yoffe type crack） propagating in a functionally graded coating with spatially varying elastic properties bonded to a homogeneous substrate of finite thickness under anti-plane loading was studied. A multi-layered model is employed to model arbitrary variations of material properties based on two linearly-distributed material compliance parameters. The mixed boundary problem is reduced to a system of singular integral equations that are solved numerically. Some numerical examples are given to demonstrate the accuracy, efficiency and versatility of the model. The numerical results show that the graded parameters, the thicknesses of the interfacial layer and the two homogeneous layers, the crack size and speed have significant effects on the dynamic fracture behavior.     

Thermo-mechanical contact behavior of a finite graded layer under a sliding punch with heat generation

The problem of a rigid punch contacting with a finite graded layer on a rigid substrate is investigated within the framework of steady-state plane strain thermoelasticity, in which heat generated by contact friction is considered with a constant friction coefficient and inertia effects are neglected. The material properties of the graded layer vary according to an exponential function in the thickness direction. Fourier integral transform method and transform matrix approach are employed to reduce the current thermocontact problem to the second kind of Cauchy-type singular integral equation. Distributions of the contact pressure and the in-plane stress under the prescribed thermoelastic environment with different parameter combinations, including ratio of shear moduli, relative sliding speed, friction coefficient and thermal parameters are obtained and analyzed, as well as the stress singularity and the stress intensity factors near the contact edges. The results should be helpful for the design of surfaces with strong wear resistance and novel graded materials for real applications.     

Thermoelastic contact mechanics for a flat punch sliding over a graded coating/substrate system with frictional heat generation

The problem of thermoelastic contact mechanics for the coating/substrate system with functionally graded properties is investigated, where the rigid flat punch is assumed to slide over the surface of the coating involving frictional heat generation. With the coefficient of friction being constant, the inertia effects are neglected and the solution is obtained within the framework of steady-state plane thermoelasticity. The graded material exists as a nonhomogeneous interlayer between dissimilar, homogeneous phases of the coating/substrate system or as a nonhomogeneous coating deposited on the substrate. The material nonhomogeneity is represented by spatially varying thermoelastic moduli expressed in terms of exponential functions. The Fourier integral transform method is employed and the formulation of the current thermoelastic contact problem is reduced to a Cauchy-type singular integral equation of the second kind for the unknown contact pressure. Numerical results include the distributions of the contact pressure and the in-plane component of the surface stress under the prescribed thermoelastic environment for various combinations of geometric, loading, and material parameters of the coated medium. Moreover, in order to quantify and characterize the singular behavior of contact pressure distributions at the edges of the flat punch, the stress intensity factors are defined and evaluated in terms of the solution to the governing integral equation.     

Winkler地基模型上功能梯度材料涂层的摩擦接触问题

研究Winker地基模型上功能梯度材料涂层在一刚性圆柱形冲头作用下的摩擦接触问题。功能梯度材料涂层表面作用有法线向和切线向集中作用力。假设材料非均匀参数呈指数形式变化,泊松比为常量,利用Fourier积分变换技术将求解模型的接触问题转化为奇异积分方程组,再利用切比雪夫多项式对所得奇异积分方程组进行数值求解。最后,给出了功能梯度材料非均匀参数、摩擦系数、Winker地基模型刚度系数及冲头曲率半径对接触应力分布和接触区宽度的影响情况。     

Dynamic investigation of a functionally graded layered structure with a crack crossing the interface

The dynamic response of a functionally graded layered structure with a crack crossing the interface is analyzed. The in-plane impact loading condition is considered. By using the Laplace and Fourier integral transforms, singular integral equation method and residue theory, the present problem is reduced to a singular integral equation in the Laplace transform domain. The influences of Young’s modulus ratio, thickness ratio, and crack length and location on the dynamic stress intensity factors (DSIFs) are investigated. Particularly, the DSIFs corresponding to different crack locations are shown in the case when the crack center moves from one layer to another layer through the interface. The peak and static values and overshoot characteristics of the DSIFs are analyzed. It is found that these values typically exhibit kinking behavior when the crack tips arrive at the interface. This study is different from previous other investigations in the following respects: (1) the dynamic response of a crack crossing the interface of a functionally graded structure is studied analytically, which has hardly been done in the past and (2) the present model can be reduced to some important problems, such as a functionally graded coating-substrate structure with a crack in the graded coating or homogeneous substrate or one intersecting the interface.     

Electro-mechanical frictionless contact behavior of a functionally graded piezoelectric layered half-plane under a rigid punch

The frictionless contact problem of a functionally graded piezoelectric layered half-plane in-plane strain state under the action of a rigid flat or cylindrical punch is investigated in this paper. It is assumed that the punch is a perfect electrical conductor with a constant potential. The electro-elastic properties of the functionally graded piezoelectric materials (FGPMs) vary exponentially along the thickness direction. The problem is reduced to a pair of coupled Cauchy singular integral equations by using the Fourier integral transform technique and then is numerically solved to determine the contact pressure, surface electric charge distribution, normal stress and electric displacement fields. For a flat punch, the normal stress intensity factor and electric displacement intensity factor are also given to quantitatively characterize the singularity behavior at the punch ends. Numerical results show that both material property gradient of the FGPM layer and punch geometry have a significant influence on the contact performance of the FGPM layered half-plane.     

FRACTURE ANALYSIS OF A FUNCTIONALLY GRADED STRIP UNDER PLANE DEFORMATION

In this paper the plane elasticity problem for a functionally graded strip containing a crack is considered. It is assumed that the reciprocal of the shear modulus is a linear function of the thickness-coordinate, while the Possion's ratio keeps constant. By utilizing the Fourier transformation technique and the transfer matrix method, the mixed boundary problem is reduced to a system of singular integral equations that are solved numerically. The influences of the geometric parameters and the graded parameter on the stress intensity factors and the strain energy release rate are investigated. The numerical results show that the graded parameters, the thickness of the strip and the crack size have significant effects on the stress intensity factors and the strain energy release rate.     

A receding contact plane problem between a functionally graded layer and a homogeneous substrate

In this paper, we consider the plane problem of a frictionless receding contact between an elastic functionally graded layer and a homogeneous half-space, when the two bodies are pressed together. The graded layer is modeled as a nonhomogeneous medium with an isotropic stress–strain law and over a certain segment of its top surface is subjected to normal tractions while the rest of this surface is free of tractions. Since the contact between the two bodies is assumed to be frictionless, then only compressive normal tractions can be transmitted in the contact area. Using integral transforms, the plane elasticity equations are converted analytically into a singular integral equation in which the unknowns are the contact pressure and the receding contact half-length. The global equilibrium condition of the layer is supplemented to solve the problem. The singular integral equation is solved numerically using Chebychev polynomials and an iterative scheme is employed to obtain the correct receding contact half-length that satisfies the global equilibrium condition. The main objective of the paper is to study the effect of the material nonhomogeneity parameter and the thickness of the graded layer on the contact pressure and on the length of the receding contact.     

功能梯度材料的平面断裂力学分析

针对材料参数在厚度方向可能按任意连续变化的梯度材料，给出了一个新的分层模型，利用该模型求解了面内加载下梯度界面层和涂层中的界面裂纹问题，借助Fburier积分技术和传递矩阵方法，将该问题化为一个Cauchy型奇异积分方程，通过数值求解，得到感兴趣的应力强度因子，对不同形式的杨氏模量和泊松比，计算了界面裂纹应力强度因子，结果表明泊松比的变化形式对应力强度因子影响不大，可当作常数处理，而杨氏模量的影响则很大。     

Periodic cracks in a functionally graded piezoelectric layer bonded to a piezoelectric half-plane

Studied is the problem of a periodic array of cracks in a functionally graded piezoelectric strip bonded to a homogeneous piezoelectric material. The properties of the functionally graded piezoelectric strip, such as elastic modulus, piezoelectric constant and dielectric constant, are assumed in exponential forms and vary along the crack direction. The crack surface condition is assumed to be electrically impermeable or permeable. Integral transform and dislocation density functions are employed to reduce the problem to the solution of a system of singular integral equations. The effects of the periodic crack spacing, material constants and the geometry parameters on the stress intensity factor, the energy release ratio and the energy density factor are studied.     

Theoretical modeling and analysis of thermal fracture of semi-infinite functionally graded materials with edge cracks

The present investigation is devoted to a problem of the interaction of two edge cracks inclined arbitrary to the boundary of a non-homogeneous half-plane, which is a functionally graded layer on a homogeneous substrate. The functionally graded properties vary exponentially in thickness direction. One cycle of cooling from sintering temperature is considered. An approach based on integral equations is used and a solution is obtained, then the stress intensity factors are calculated and direction of the initial crack propagation is evaluated by using the maximum circumferential stress criterion. Influence of geometrical and material (inhomogeneity) parameters on the fracture characteristics is investigated. This study can serve as a part of the modeling of the fracture process in FGM coatings under cyclic heating–cooling thermal loading.     

功能梯度板条断裂分析

现存文献关于功能梯度材料断裂问题的研究大都假设材料性质为坐标的指数函数或幂函数,而对其它函数形式较少采用。本文假设功能梯度材料剪切模量为坐标的双曲函数,而泊松比为常量,研究功能梯度板条的混合型裂纹问题。利用Fourier积分变换技术将混合边值问题转化为一对奇异积分方程,通过数值求解奇异积分方程获得含裂纹功能梯度板条分别在剪切和法向载荷作用下的I型和Ⅱ型应力强度因子,并讨论了材料的非均匀性和裂纹相对尺寸对裂纹尖端应力强度因子的影响。     

A receding contact axisymmetric problem between a functionally graded layer and a homogeneous substrate

In this paper, we consider the axisymmetric problem of a frictionless receding contact between an elastic functionally graded layer and a homogeneous half-space, when the two bodies are pressed together. The graded layer is modeled as a nonhomogeneous medium with an isotropic stress–strain law and is subjected over a part of its top surface to normal tractions while the rest of it is free of tractions. Since the contact between the two bodies is assumed to be frictionless, then only compressive normal tractions can be transmitted in the contact area. Using Hankel transform, the axisymmetric elasticity equations are converted analytically into a singular integral equation in which the unknowns are the contact pressure and the receding contact radius. The global equilibrium condition of the layer is supplemented to solve the problem. The singular integral equation is solved numerically using orthogonal Chebychev polynomials and an iterative scheme is employed to obtain the correct receding contact length that satisfies the global equilibrium condition. The main objective of the paper is to study the effect of the material nonhomogeneity parameter and the thickness of the graded layer on the contact pressure and on the length of the receding contact.