Influence of silica on shape memory effect and mechanical properties of polyurethane-silica hybrids

Polyurethane block copolymer (PU) was synthesized and was followed by a sol-gel reaction with tetraethoxysilane (TEOS) to prepare high performance polyurethane-silica hybrids with shape memory function. Their tensile and shape memory properties were compared as a function of TEOS content and PU hard segment content. A tensile test showed that the mechanical properties were largely influenced by TEOS content, and the maximum elongation-at-break as well as maximum breaking stress and modulus were obtained when TEOS at 10 wt% was used. Shape memory of hybrids was also obtained from a thermomechanical test, and showed good shape retention and shape recovery of more than 80% for all samples. Consequently, by silica hybridization, an improvement in the mechanical properties and shape recovery force of PU could be achieved without any decrease in their shape recovery effect.     

Relationship between the polymer/silica interaction and properties of silica composite materials

Cast film composites have been prepared from aqueous polymer solutions containing nanometric silica particles. The polymers were polyvinyl alcohol (PVA), hydroxypropylmethylcellulose (HPMC) and a blend of PVA‐HPMC polymers. In the aqueous dispersions, the polymer–silica interactions were studied through adsorption isotherms. These experiments indicated that HPMC has a high affinity for silica surfaces, and can adsorb at high coverage; conversely, low affinity and low coverage were found in the case of PVA. In the films, the organization of silica particles was investigated through transmission electron microscopy (TEM) and small‐angle neutron scattering (SANS). Both methods showed that the silica particles were well‐dispersed in the HPMC films and aggregated in the PVA films. The mechanical properties of the composite films were evaluated using tensile strength measurements. Both polymers were solid materials, with a high‐elastic modulus (65 MPa for HPMC and 291 for PVA) and a low‐maximum elongation at break (0.15 mm for HPMC and 4.12 mm for PVA). In HPMC films, the presence of silica particles led to an increase in the modulus and a decrease in the stress at break. In PVA films, the modulus decreased but the stress at break increased upon adding silica. Accordingly, the polymer/silica interaction can be used to tune the mechanical properties of such composite films. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1134–1146, 2006     

Effects of pH on mechanical and morphological studies of silica filled polyvinyl chloride-50% epoxidized natural rubber (PVC-ENR50) nanocomposite

Effects of pH on mechanical properties as well as morphological studies of sol–gel derived in situ silica in polyvinyl chloride-50% epoxidized natural rubber (PVC-ENR50) nanocomposites are reported. In particular, a range of acid concentrations was investigated. These nanocomposites were prepared by solution casting technique and tetraethoxysilane (TEOS) was used as the silica precursor. The prepared nanocomposites were characterized using tensile test, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The tensile test indicated that the highest mechanical strength was at 30% TEOS added for the nanocomposite prepared at pH 2.0. At pH 1.0 and 1.5 the maximum tensile strength reading was at 20% TEOS added with value of 24.3 and 24.5 MPa, respectively. SEM and TEM revealed the dispersion of silica particles in the polymer matrix. For nanocomposites prepared at pH 1.0 and 1.5, the silica particles were finely dispersed with the average size of 60 nm until 20% TEOS added. Meanwhile for nanocomposite prepared at pH 2.0, silica particles were homogenously distributed in the polymer matrix with average diameter of 30 nm until 30% TEOS and agglomerated after 30% TEOS loading.     

Preparation of hollow silica microspheres with controlled shell thickness in supercritical fluids

This article presents a novel route to prepare hollow silica microspheres with well-defined wall thickness by using cross-linked polystyrene (PS) microspheres as templates with the assistance of supercritical carbon dioxide (SC-CO₂). In this approach, the cross-linked PS templates can be firstly prepared via emulsifier-free polymerization method by using ethylene glycol dimethacrylate or divinylbenzene as cross-linkers. Then, the silica shell from the sol–gel process of tetraethyl orthosilicate (TEOS) which was penetrated into the PS template with the assistance of SC-CO₂ was obtained. Finally, the hollow silica spheres were generated after calcinations at 600 °C for 4 h. The shell thickness of the hollow silica spheres could be finely tuned not only by adjusting the TEOS/PS ratio, which is the most frequently used method, but also by changing the pressure and aging time of the SC-CO₂ treatment. Fourier transform infrared spectroscopy, transmission electron microscopy, and scanning electron microscope were used to characterize these hollow silica spheres.     

Membranes of poly(ether imide) and nanodispersed silica

Organic–inorganic hybrids of poly(ether imide) and silica were prepared by in situ growth of the inorganic network by hydrolysis and condensation of TEOS. The dispersion of the inorganic and organic phase was possible in the nanoscale with addition of amino silane as shown by field emission electron microscopy and atomic force microscopy. An increase of T_g of dense films was detected by differential scanning calorimetry with incorporation of the inorganic component. Membranes with quite different morphologies were prepared by phase inversion with different TEOS concentrations. Their performance as support of composite membranes for vapor separation was evaluated under pressures of 80 bar, confirming the advantage of the introduction of the inorganic component.     

Preparation and properties of wheat gluten/silica composites

Wheat gluten (WG)/silica (SiO₂) hybrids were prepared through in-situ synthesis of SiO₂ in WG dispersion of aqueous ammonia. The hybrids with different SiO₂ contents were mixed with glycerol plasticizer to form cohesive dough and the dough was compressively molded to form cross-linked sheets. Morphology, moisture absorption, protein solubility in water, tensile mechanical properties and dynamic rheological behavior of the WG/SiO₂ composites were investigated in relation to SiO₂ contents. Supported by the National Natural Science Foundation of China (Grant No. 50773068) and Natural Science Foundation of Zhejiang Province (Grant No. Y407011)     

An investigation of the properties of poly(dimethylsiloxane)-bioinspired silica hybrids

Elastomers typically require the incorporation of reinforcing fillers in order to improve their mechanical properties. For commercial silicone systems silica and titania are typically used as fillers. Fumed and precipitated silica are made on an industrial scale for many applications; however, we have shown recently that biological and synthetic macromolecules can generate new silica structures using a bioinspired route. Herein we have incorporated bioinspired silica fillers into poly(dimethylsiloxane) (PDMS) elastomers and investigated their mechanical, morphological and thermal properties as a function of filler loading. The equilibrium stress-strain characteristics of the PDMS-bioinspired silica hybrids were determined as a function of bioinspired filler loading and the Mooney-Rivlin constants (2C₁ and 2C₂) were calculated. The thermal characteristics, in particular glass transition temperatures (T_g) and melting points (T_m), of the PDMS-bioinspired silica hybrids were characterized using differential scanning calorimetry (DSC). The thermal stability of these hybrid materials were investigated using thermogravimetric analysis (TGA). The morphology of the samples was characterized using scanning electron microscopy (SEM), and the filler dispersion was characterized using ultra small angle X-ray scattering (USAXS) and scanning electron microscopy (SEM). Although spherical silica particles were used here, we have demonstrated elsewhere that this bioinspired synthetic route also enables highly asymmetric silica structures to be prepared such as fibres and sheets. This methodology therefore offers the interesting possibility of preparing new hybrid systems where the properties are highly anisotropic.     

Rapid one-step synthesis, characterization and functionalization of silica coated gold nanoparticles

This paper describes a rapid, simple and one-step method for preparing silica coated gold (Au@SiO₂) nanoparticles with fine tunable silica shell thickness and surface functionalization of the prepared particles with different groups. Monodispersed Au nanoparticles with a mean particle size of 16 nm were prepared by citrate reduction method. Silica coating was carried out by mixing the as prepared Au solution, tetraethoxysilane (TEOS) and ammonia followed by microwave (MW) irradiation. Although there are several ways of coating Au nanoparticles with silica in the literature, each of these needs pre-coating step as well as long reaction duration. The present method is especially useful for giving the opportunity to cover the colloidal Au particles with uniform silica shell within very short time and forgoes the use of a silane coupling agent or pre-coating step before silica coating. Au@SiO₂ nanoparticles with wide range of silica shell thickness (5-105 nm) were prepared within 5 min of MW irradiation by changing the concentration of TEOS only. The size uniformity and monodispersity were found to be better compared to the particles prepared by conventional methods, which were confirmed by dynamic light scattering and transmission electron microscopic techniques. The prepared Au@SiO₂ nanoparticles were further functionalized with amino, carboxylate, alkyl groups to facilitate the rapid translation of the nanoparticles to a wide range of end applications. The functional groups were identified by XPS, and zeta potential measurements.     

Preparation of nonwoven polyimide/silica hybrid nanofiberous fabrics by combining electrospinning and controlled in situ sol-gel techniques

A controlled in situ sol-gel synthesis combined with the electrospinning technique and postspun imidization was applied in the fabrication of polyimide/silica hybrid nonwoven nanofiberous fabrics with excellent thermal and mechanical performance. The nanofiberous fabrics were prepared by electrospinning of the solution of tetraethoxysilane (TEOS) and polyamic acid (PAA). The different silica contents in the fabrics were achieved by varying the amount of TEOS while fitting the solid content of PAA. The final polyimide/silica fabrics was obtained after imidization of PAA and gelation of silica phase simultaneously accomplished through a step-wise heating process. Some specific IR techniques and other characterizations indicated the successful incorporation of the silicon dioxide (SiO₂) into the PI matrix and the relatively even distribution of the SiO₂ in the fabrics. An increase of 133 °C in the decomposition temperature and 4-fold enhancement of the ultimate tensile strength were achieved for the hybrids with a 6.58 wt.% of SiO₂ content, compared to the pure PI fabric. The excellent performance could be attributed to the good compatibility between the polyimide and silica, and good adhesion among the fibers, which resulted from the controlled TEOS hydrolysis and the simultaneous imidization and gelation process.     

Preparation and characterization of polyimide/mesoporous silica hybrid nanocomposites based on water-soluble poly(amic acid) ammonium salt

Recently, mesoporous silica was blended with polyimide to develop low dielectric constant (k) materials with improving mechanical and thermal properties of polyimide by utilizing both the nanoporous structure and silica framework. However, even the use of mesoporous silica did not show a significant decrease of k due to the phase segregation in between polyimide and the mesoporous silica materials. In this work, we attempted to prepare polyimide/mesoporous silica hybrid nanocomposites having relatively good phase mixing behavior by utilizing polyimide synthesized from a water soluble poly(amic acid) ammonium salt, which lead to low k up to 2.45. The thermal properties of polyimide were improved by adding mesoporous silicas. For this work, we have fabricated mesoporous silicas through surfactant-templated condensation of tetraethyl orthosilicate (TEOS). Pyromellitic dianhydride (PMDA)-4,4′-oxydianiline (ODA) polyimide was prepared from poly(amic acid) ammonium salt, which had been obtained by incorporating triethylamine (TEA) into PMDA-ODA poly(amic acid) in dimethylacetamide (DMAc), followed by thermal imidization.     

Hybrid silica-PVA nanofibers via sol-gel electrospinning

We report on the synthesis of poly(vinyl alcohol) (PVA)-silica hybrid nanofibers via sol-gel electrospinning. Silica is synthesized through acid catalysis of a silica precursor (tetraethyl orthosilicate (TEOS) in ethanol-water), and fibers are obtained by electrospinning a mixture of the silica precursor solution and aqueous PVA. A systematic investigation on how the amount of TEOS, the silica-PVA ratio, the aging time of the silica precursor mixture, and the solution rheology influence the fiber morphology is undertaken and reveals a composition window in which defect-free hybrid nanofibers with diameters as small as 150 nm are obtained. When soaked overnight in water, the hybrid fibers remain intact, essentially maintaining their morphology, even though PVA is soluble in water. We believe that mixing of the silica precursor and PVA in solution initiates the participation of the silica precursor in cross-linking of PVA so that its -OH group becomes unavailable for hydrogen bonding with water. FTIR analysis of the hybrids confirms the disappearance of the -OH peak typically shown by PVA, while formation of a bond between PVA and silica is indicated by the Si-O-C peak in the spectra of all the hybrids. The ability to form cross-linked nanofibers of PVA using thermally stable and relatively inert silica could broaden the scope of use of these materials in various technologies.     

Preparation and characterization of novel polyimide‐silica hybrids

Polyimide‐silica (PI‐SiO₂) hybrids were prepared from a novel polyimide (PI), derived from pyromellitic dianhydride (PMDA), 1,6‐bis(4‐aminophenoxy)hexane (synthesized) and 4,4′‐oxydianiline. SiO₂ networks (5–30 wt%) were generated through sol–gel process using either tetraethylorthosilicate (TEOS) or a mixture of 3‐aminopropyltriethoxysilane‐PMDA‐based coupling oligomers (APA) and TEOS. Thin, free standing hybrid films were obtained from the respective mixtures by casting and curing processes. The hybrid films were characterized using Fourier transform infrared, ²⁹Si nuclear magnetic resonance (NMR), field emission scanning electron microscopy (FE‐SEM), energy dispersive X‐ray spectrometry and atomic force microscopy (AFM) techniques. ²⁹Si NMR results provide information about formation of organically modified silicate structures that were further substantiated by FE‐SEM and AFM micrographs. Contact angle measurements and thermogravimetric thermograms reveal that the addition of APA profoundly influences surface energy, interfacial tension, thermal stability and the residual char yield of modified hybrids in comparison to those obtained by mixing only TEOS. It was found that reduced particle size, efficient dispersion and improved interphase interactions were responsible for the eventual property enhancement. Copyright © 2012 John Wiley & Sons, Ltd.     

Effect of silica nanoparticles on properties of waterborne polyurethanes

Waterborne polyurethane composites containing silica nanoparticles are synthesized successfully via the in situ polymerization.The structure,thermal stability,surface hardness,tensile strength,UV-Vis absorbance,dynamic mechanical properties and chemicals resistance of the resulting composites are investigated by FTIR,TEM,TGA,UV-Vis,DMA and chemicals soakage measurements.Results show that polyurethane molecules and silica nanoparticles are linked with covalent bonds.As a result,physical properties of polyurethane composites,such as thermal stability,surface hardness,weather and chemicals resistance are all improved when an appropriate concentration of silica nanoparticles are incorporated.     

Comparative study on the effect of partial replacement of silica or calcium carbonate by bentonite on the properties of EPDM composites

The effects of the partial replacement of silica or calcium carbonate (CaCO₃) by bentonite (Bt) on the curing behaviour, tensile and dynamic mechanical properties and morphological characteristics of ethylene propylene diene monomer (EPDM) composites were studied. EPDM/silica/Bt and EPDM/CaCO₃/Bt composites containing five different EPDM/filler/Bt loadings (i.e., 100/30/0, 100/25/5, 100/15/15, 100/5/25 and 100/0/30 parts per hundred rubber (phr)) were prepared using a laboratory scale two-roll mill. Results show that the optimum cure (t₉₀) and scorch (t_S2) time decreased, while the cure rate index (CRI) increased for both composites with increasing Bt loading. The tensile properties of EPDM/CaCO₃/Bt composites increased with the replacement of CaCO₃ by Bt from 0 to 30 phr of Bt. For EPDM/silica/Bt composites, the maximum tensile strength and E_b were obtained at a Bt loading of 15 phr, with enhanced tensile modulus on further increase of Bt loading. The dynamic mechanical studies revealed a strong rubber-filler interaction with increasing Bt loading in both composites, which is manifested by the lowering of tan δ at the glass transition temperature (Tg) for EPDM/CaCO₃/Bt composites and tan δ at 40 °C for EPDM/silica/Bt composites. Scanning electron microscopy (SEM) micrographs proved that incorporation of 15 phr Bt improves the dispersion of silica and enhances the interaction between silica and the EPDM matrix.     

Preparation of “Green” Composites by the Sol-Gel Process: In Situ Silica Filled Natural Rubber

“Green” composites with different amounts of in situ silica nano-particles were prepared by a sol-gel reaction of tetraethoxysilane (TEOS) in natural rubber (NR). The control of swelling degree of TEOS in NR and concentration of n-butylamine in water was useful to change the amount of generated in situ silica in the uncured NR matrix. In situ silica up to 42 parts per hundred rubber by weight (phr) was successfully filled in the NR matrix. The particle size of in situ silica became larger with the increase of silica content from ca. 10 nm to ca. 40 nm for 10 phr--40 phr loadings in the NR matrix, respectively. Even when the amount of in situ silica content was high, the dispersion of in situ silica particles was more homogeneous than that of commercial silica (VN-3). The reinforcement effect of the in situ silica for NR vulcanizates increased with increasing the in situ silica content.     

Synthesis and electromagnetic properties of polyaniline-coated silica/maghemite nanoparticles

Polyaniline coated silica/maghemite nanoparticles (PANI/SiO₂/γ-Fe₂O₃ composites) were synthesized by the combination of a sol-gel process and an in-situ polymerization method, in which ferrous and ferric salts as well as tetraethyl orthosilica (TEOS) acted as the precursor for γ-Fe₂O₃ and silica, respectively. As a result, the SiO₂/γ-Fe₂O₃ particle showed a core-shell structure, with γ-Fe₂O₃ as the magnetic core and silica as the shell of the particle. The shell thickness can be controlled by changing the TEOS concentration. The PANI/SiO₂/γ-Fe₂O₃ composites revealed a multilayer core-shell structure, where PANI is the outer shell of the composite. The doping level and the conductivity of PANI/SiO₂/γ-Fe₂O₃ composites decreased with increasing the TEOS content due to the presence of the less coated PANI on the SiO₂/γ-Fe₂O₃ core at higher TEOS content. For a SQUID analysis at room temperature, all γ-Fe₂O₃ containing composites showed a typical superparamagnetic behavior. The saturation magnetization of SiO₂/γ-Fe₂O₃ nanoparticles decreased with increasing the TEOS content due to the increase in silica shell thickness, while the saturation magnetization of PANI/SiO₂/γ-Fe₂O₃ composites also decreased with increasing the TEOS content, which is attributed to the lower conductivity of PANI in the composites at higher TEOS content.     

Preparation and characterization of polymer/silica nanocomposites via double in situ miniemulsion polymerization

Polymer/SiO₂ nanocomposite microspheres were prepared by double in situ miniemulsion polymerization in the presence of methyl methacrylate, butyl acrylate, γ‐methacryloxy(propyl) trimethoxysilane, and tetraethoxysilane (TEOS). By taking full advantage of phase separation between the growing polymer particles and TEOS, inorganic/polymer microspheres were fabricated successfully in a one‐step process with the formation of SiO₂ particles and the polymerization of organic monomers taking place simultaneously. The morphology of nanocomposite microspheres and the microstructure, mechanical properties, thermal properties, and optical properties of the nanocomposite films were characterized and discussed. The results showed that hybrid microspheres had a raspberry‐like structure with silica nanoparticles on the shells of polymer. The silica particles of about 20 nm were highly dispersed within the nanocomposite films without aggregations. The transmittance of nanocomposite film was comparable to that of the copolymer film at around 70–80% from 400 to 800 nm. The mechanical properties and the fire‐retardant behavior of the polymer matrix were improved by the incorporation of silica nanoparticles. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3128–3134, 2010     

Dependence of silica particle sizes on network chain lengths,silica contents,and catalyst concentrations in in situ‐reinforced polysiloxane elastomers

Poly(dimethylsiloxane) networks were prepared by tetrafunctionally end‐linking hydroxyl‐terminated chains with tetraethoxysilane (TEOS). Molecular composites were then prepared by in situ sol–gel reactions on additional TEOS swelled into the networks, resulting in the formation of reinforcing silica fillers within the host elastomers. The amount of filler generated generally increased linearly with an increase in the TEOS swelling ratio, as expected. The silica particles formed were examined by small‐angle X‐ray scattering. Of particular interest were the relationships between particle size and molecular weight M_c of the network chains (mesh sizes), amount of filler introduced, and catalyst concentration. Particle sizes were smallest for the smallest values of M_c, possibly demonstrating constraining effects from the very short network chains. At fixed M_c and filler concentrations, higher catalyst concentrations gave larger particles. Increase in filler concentration generally had little effect on particle size at low and high loadings, but markedly increased sizes at intermediate levels (10–20 wt %), presumably caused by coalescence of the scattering entities into considerably larger aggregates. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1421–1427, 1999     

Polyacrylate/silica nanocomposite materials prepared by sol-gel process

Polyacrylate/silica nanocomposite was prepared by sol-gel process via in situ emulsion polymerization. The influence of the synthetic conditions, such as the ratio of different monomers and the contents of tetraethoxysilane (TEOS), γ-methacryloxypropyltrimethoxysilane (Z-6030), diethanolamine (DAM) and ammonium persulfate (APS) on the physical mechanical properties of polyacrylate/silica nanocomposite was investigated in details. Dynamics Laser Scattering (DLS) indicated that the average diameter of the polyacrylate/silica latex particles (177 nm) was bigger than that of the pure polyacrylate latex particles (105.3 nm), but the ζ potential of polyacrylate/silica was decreased respectively in contrast to that of the polyacrylate. Differential Scanning Calorimeters (DSC) analysis confirmed that the glass transition temperature of polyacrylate/nano-SiO₂ (T_g = −24 °C) was higher than that of polyacrylate (T_g = −36 °C). UV analysis showed that the UV absorbency of polyacrylate/silica was improved evidently in contrast to that of polyacrylate.     

Two layered silica protective film made by a spray-and-dip coating method on 304 stainless steel

The silica coating has attracted much attention because of its superior corrosion resistance with almost no harm to human health and to the environment. In this study, a two layered silica film was tried to get an enhanced corrosion resistance. The silica film was prepared on the hairline finish 304 stainless steel surfaces by-a-spray- and subsequent-dip-coating process. The spray coating solution was prepared by mixing sodium silicate solution, silica colloid, tetraethyl orthosilicate (TEOS), methyltriethoxysilane (MTES), ethanol, and distilled water. Then the solution was sprayed onto the stainless steel surface, and was dried and heat treated. The dip coating solution was prepared by a simple mixing of TEOS and acidic water into ethanol, and the prior spray coated sample was dipped into the solution. The outer dip coated layer was intended to cover spray coated rough and porous layer and hence to enhance the corrosion resistance. A homogeneous and crack free surface was successfully obtained after the dip coating. The prepared silica film was characterized using scanning electron microscopy, potentiodynamic polarization scan, and electrochemical impedance spectroscopy. The two layered film showed an enhanced corrosion resistance. The enhancement was attributed to a protecting effect of the dip coated layer where the diffusion of ionic species was successfully impeded.