The role of thiophosphoryl disulfide on the co‐cure of CR‐EPDM blends: effect of white fillers

Bis(diisopropyl) thiophosphoryl disulfide (DIPDIS) being a rubber accelerator has a definite role as a coupling agent in the silica filled polychloroprene rubber with ethylene propylene diene rubber (CR‐EPDM) blends. Diethylene glycol can further improve the beneficial effect of DIPDIS in silica filled CR‐EPDM blends. Two‐stage vulcanization technique further improves the physical properties of silica filled CR‐EPDM blends. The results have been compared with non‐reinforcing calcium carbonate filled systems. Scanning electron microscopy (SEM) studies further indicate the coherency and homogeneity in the silica filled CR‐EPDM blend vulcanizates obtained from this two‐stage process. Copyright © 2004 John Wiley & Sons, Ltd.     

Influence of accelerator type on properties of NR/EPDM blends

The effect of accelerator type on processability and mechanical properties of 60/40 natural rubber/ethylene propylene diene monomer (NR/EPDM) blend was investigated. Three groups of commercial accelerators were selected, i.e., sulfenamide group (Santocure-TBBS), thiuram group (Perkacit-TMTD) and mercapto group (Perkacit-MBT and Perkacit-MBTS). The results reveal that the accelerator type not only affects the cure characteristics, but also has great influence on compound viscosity. Among the accelerators studied, TBBS gives the best processing safety together with a relatively high state of cure. In addition, TBBS also provides good cure compatibility between the NR and EPDM phases, giving rise to superior mechanical properties. Although TMTD could give a high state of cure, it causes severe cure incompatibility, leading to poor tensile strength. Due to their lower reactivity, the two mercapto accelerators give a relatively low state of cure. Therefore, the vulcanizates obtained possess low modulus and hardness as well as degree of elasticity. Surprisingly, it is found that the tensile strength of the MBTS-cured blend is relatively high. Good cure compatibility given by MBTS could be used to explain the results.     

Transport properties of crosslinked acrylonitrile butadiene rubber/poly(ethylene‐co‐vinyl acetate) blends

The diffusion and transport of organic solvents through crosslinked nitrile rubber/poly(ethylene‐co‐vinyl acetate) (NBR/EVA) blends have been studied. The diffusion of cyclohexanone through these blends was studied with special reference to blend composition, crosslinking systems, fillers, filler loading, and temperature. At room temperature the mechanism of diffusion was found to be Fickian for cyclohexanone–NBR/EVA blend systems. However, a deviation from the Fickian mode of diffusion is observed at higher temperature. The transport coefficients, namely, intrinsic diffusion coefficient (D*), sorption coefficient (S), and permeation coefficient (P) increase with the increase in NBR content. The sorption data have been used to estimate the activation energies for permeation and diffusion. The van't Hoff relationship was used to determine the thermodynamic parameters. The affine and phantom models for chemical crosslinks were used to predict the nature of crosslinks. The experimental results were compared with the theoretical predictions. The influence of penetrants transport was studied using dichloromethane, chloroform, and carbon tetrachloride. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1815–1831, 1999     

Study of electrical,mechanical, and nanoscale free‐volume properties of NBR and EPDM rubber reinforced by bentonite or kaolin

The effect of Na bentonite, Ca bentonite, and kaolin fillers on the macrostructure and microstructure of acrylonitrile butadiene rubber, ethylene propylene diene rubber, and their blend (50/50) was studied through electrical and mechanical measurements, as well as with positron annihilation lifetime spectroscopy. The real part of permittivity (ε′), dielectric loss (ε″), and the crosslinking density were found to increase with increasing filler content. The increase of crosslinking density of the blend with increasing amount of fillers reflects a decrease in the equilibrium swelling up to 21.50 wt % compared with that of the unfilled blends. The mechanical investigation showed pronounced increase in the tensile strength, and in elongation at break with the addition of up to 21.50 wt % of filler. In addition, comparing between different fillers showed that the reinforcing effect of Na bentonite is more effective than Ca bentonite and kaolin but the physico‐mechanical of Ca bentonite is less than that for kaolin. The positron annihilation lifetime measurements revealed that the free‐volume properties were strongly affected by the amount and type of filler, in particular, the free‐volume fraction was dramatically decreased with increasing filler content. Furthermore, correlations were made between the free‐volume parameters and both electrical and mechanical properties. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1825–1838, 2009     

Great improvement of low‐temperature impact resistance of isotactic polypropylene/ethylene propylene diene monomer rubber blends by traces of carbon nanotubes and β‐nucleating agents

In this work, a considerable low‐temperature toughness enhancement of isotactic polypropylene (iPP) was achieved by adding 30 wt% ethylene propylene diene monomer rubber (EPDM) as well as traces of β‐nucleating agent (β‐NAs) and carbon nanotubes (CNTs). The impact strength of the iPP/30 wt% EPDM blend with 0.1 wt% β‐NAs reached 6.57 kJ/m² at ?20°C, over 2.5 times of pure iPP. A slightly improved impact strength was further found in the β‐nucleated iPP/30 wt% EPDM at the presence of 0.05 wt% CNTs. The presence of traces of CNTs, β‐NAs, and EPDM displayed synergistic low‐temperature toughness reinforcement effect on the iPP blends. The underlying toughening mechanism was attributed to the formation of a great amount of voids and plastic deformation of iPP matrix affected by CNTs, β‐NAs, and EPDM. Our work provided a feasible strategy to significantly increase the low‐temperature toughness of iPP.     

The effect of electron beam irradiation on dynamic shear rheological behavior of a poly (propylene‐co‐ethylene) heterophasic copolymer

In this study the effect of electron beam irradiation on rheological properties of a poly (propylene‐co‐ethylene) heterophasic copolymer is evaluated. Using dynamic viscoelastic measurement in the linear viscoelastic range of deformation, it is observed that the complex viscosity and dynamic modulus of polypropylenes were decreased by increasing the irradiation dose. Polypropylene heterophasic copolymers consist of ethylene propylene rubber phase dispersed in polypropylene homopolymer matrix. The high energy electron beams simultaneously affect both isotactic polypropylene (iPP) matrix and ethylene propylene dispersed phase. The molecular chains of polypropylene homopolymer phase breakdown to smaller species, those are prone to degradation and branching as well. Increase in the melt flow rate behavior and shifting the cross‐over point to higher frequencies and increase in melt strength are due to this phenomenon. At the same time, the ethylene propylene phase of the polypropylene copolymer cross‐links due to irradiation, and a significant effect on the rheological behavior of samples are observed. The mathematical modeling of complex viscosity behavior revealed the conformity of experimental data with modified Carreau equation. Copyright © 2010 John Wiley & Sons, Ltd.     

Selective distribution,reinforcement, and toughening roles of MWCNTs in immiscible polypropylene/ethylene‐co‐vinyl acetate blends

Polypropylene/ethylene‐co‐vinyl acetate (PP/EVA) nanocomposites with functionalized multiwalled carbon nanotubes (FMWCNTs) have been prepared. The dissolution experiment, transmission electronic microscope, and scanning electronic microscope characterizations prove that, in the nanocomposites with sea–island morphology, although some FMWCNTs are observed in both PP and EVA phases, most of FMWCNTs distribute at the interface; however, in the nanocomposites with cocontinuous morphology, FMWCNTs mainly distribute in EVA phase. Further results based on (differential scanning calorimetry) measurements show that the different dispersion states of FMWCNTs, which are resulted by the different melt blending sequences, result in the different crystallization behaviors of PP matrix. The mechanical measurements show that FMWCNTs exhibit apparent reinforcement and toughening effects for immiscible PP/EVA blends, and such effects are greatly dependent upon the blending sequences. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1882–1892, 2010     

Separation of ethylene‐propylene copolymers and ethylene‐propylene‐diene terpolymers using high‐temperature interactive liquid chromatography

Ethylene‐propylene‐diene terpolymers (EPDM) are generally amorphous and, therefore, do not crystallize from solution. Consequently, fractionation techniques based on crystallization, such as crystallization analysis fractionation or temperature rising elution fractionation, cannot be used to analyze their chemical composition distribution. Moreover, no suitable chromatographic system was known, which would enable to separate them according to their chemical composition. In this study, two different sorbent/solvent systems are tested with regard to the capability to separate EPDM‐terpolymers and ethylene‐propylene (EP)‐copolymers according to chemical composition. While porous graphite/1‐decanol system is selective towards ethylene and ethylidene‐2‐norbornene, carbon coated zirconia/2‐ethyl‐1‐hexanol is preferentially selective towards ethylene. Consequently, the earlier system enables to separate both EP copolymers and EPDM according to the chemical composition and the latter mainly according to the ethylene content. The results prove that the chromatographic separation in both sorbent/solvent systems is not influenced by molar mass of a sample or by its long chain branching. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Studies on grafting of tris(2‐methoxyethoxy)vinylsilane onto ethylene‐propylene‐diene terpolymer

New graft copolymer was prepared by incorporating tris(2‐methoxyethoxy)vinylsilane (TMEVS) on ethylene‐propylene‐diene terpolymer (EPDM) by using dicumyl peroxide (DCP) as initiator, in Haake Rheocord 90 torque rheometer. The effect of EPDM concentration, TMEVS concentration, reaction time, reaction temperature and initiator concentration on the graft co polymerization was studied. The grafting efficiency of TMEVS on EPDM was confirmed by Fourier Transform infrared (FT‐IR) spectroscopy. The grafting efficiency increased with increase in the silane concentration upto 6% by weight. The grafting efficiency decreased beyond 6% by weight due to homopolymerization of TMEVS and non‐availability of carbon–carbon double bond in the EPDM terpolymer. The thermal properties of peroxide cured EPDM and hot water cured EPDM‐g‐TMEVS were studied by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) analysis. The results show thermal properties like degradation tempertature and glass transition temperature of the EPDM‐g‐TMEVS were increased due to introduction of TMEVS on to EPDM terpolymer as well as the formation of thermally stable three‐dimensional network. Copyright © 2004 John Wiley & Sons, Ltd.     

Exploring the effect of radiation crosslinking on the physico‐mechanical,dynamic mechanical and dielectric properties of EOC–PDMS blends for cable insulation applications

This work focuses on the effect of electron beam irradiation on the physico‐mechanical, dynamic mechanical and dielectric properties of blends based on ethylene octene copolymer (EOC) and poly dimethyl siloxane (PDMS) rubber. It is found that electron beam irradiation caused considerable improvement in the physico‐mechanical properties; the tensile strength was enhanced by nearly 35% for 70:30 EOC:PDMS blend. Phase morphology of the blends analyzed before irradiation by scanning electron microscopy (SEM) exhibited droplet/matrix morphology with sizes of the PDMS rubber domain varying from 0.55 µm to 0.47 µm as the amount of PDMS rubber decreased from 30 wt% to 10 wt%. This reduction in the PDMS rubber domain has been correlated with the physico‐mechanical properties of the blends. Further, the dynamic mechanical properties and creep behavior of these EOC:PDMS blends before and after irradiation has been studied. It is inferred that the 70:30 blend after radiation crosslinking shows a 17% decrease in the creep compliance, i.e. higher creep resistance compared to neat blends. All the radiation crosslinked blends exhibited lower dielectric constant, lower dielectric loss and higher electrical resistivity as compared to the virgin blends which makes it suitable for cable insulating application. Copyright © 2016 John Wiley & Sons, Ltd.     

Photo‐stabilization of EPDM–clay nanocomposites: effect of antioxidant on the preparation and durability

The present study is to examine the photo‐stabilization effect of an antioxidant on the photo‐oxidation of ethylene‐propylene‐diene monomer (EPDM)–clay nanocomposites. During the preparation of EPDM–clay nanocomposites via melt processing antioxidants are usually incorporated along with clay, which allows phenolic antioxidant molecules to get adsorbed onto acidic clay platelets and their interaction with metallic impurities reduces the stabilizing efficiency of the antioxidant. The nanocomposites were obtained by solution dispersion followed by melt compounding of EPDM and organophilic montmorillonite (OMMT). The samples were characterized by conventional tools such as X‐ray diffraction (XRD), Fourier Transform Infra Red (FT‐IR) spectroscopy, and thermo‐gravimetric analysis (TGA). It was found, upon photo‐irradiation (λ > 290 nm) studies by following the changes in functional groups and surface morphology, that photo‐degradation was lowered by the antioxidant and the efficiency of the antioxidant could be improved by initial incorporation of antioxidant in the EPDM matrix. In EPDM–clay nanocomposites, a stabilizing activity of the antioxidant was observed above some threshold concentration of the antioxidant. The relationship between the nanoclay reinforcement and stabilizing efficiency in terms of photo‐oxidation and surface morphology for their applicability are discussed. The methodology adopted for this study is also justified through our observation. Copyright © 2007 John Wiley & Sons, Ltd.     

The distribution coefficient of oil and curing agent in PP/EPDM TPV

The distribution coefficients of oil and curing agent in PP/EPDM TPV were calculated by measuring the melting point of the PP phase using differential scanning calorimetry (DSC). The PP/EPDM TPV was prepared by using a twin screw extruder and a peroxide curing agent was used. The peroxide induces the degradation of PP, resulting in the decrease of T_m. The oil in PP phase also decreases the Tm. Based on the T_m difference among pure PP and PP/EPDM TPV before and after extraction by cylcohexane, the calculated oil distribution coefficient is 0.537. The addition sequence of PP, oil, and curing agent has a significant effect on the T_m and the calculated curing agent distribution coefficient is 0.52. Both of the coefficients are less than 1. Based on the calculation of the two coefficients, a rationale design of thermoplastic vulcanizate (TPV) can be made by proper control of raw materials, addition sequence, and processing parameters. Copyright © 2007 John Wiley & Sons, Ltd.     

Effect of the coupling agent's reactivity on the shrinkability of the blends consisting of grafted low‐density polyethylene and ethylene acrylic elastomer

Blends prepared by melt mixing of thermoplastic elastomer have gained considerable attention in recent years from a heat shrinkability point of view. Our present study deals with the measurement of heat shrinkability of the maleic anhydride grafted low‐density polyethylene and ethylene acrylic elastomer. Two samples have been prepared to study the effect of coupling agent's reactivity on the shrinkability of the blends. The coupling agents used are 4,4′‐diamino diphenyl sulphone, and 4,4′‐diamino diphenyl methane. Shrinkability was measured at room temperature, 120 °C, 150 °C, and 180 °C. Shrinkability is found to be greater in high temperature stretched sample rather than that of room temperature stretched sample. It is observed that reactivity as well as heat shrinkability is more when 4,4′‐diamino diphenyl methane is used as a coupling agent. The mechanism of interchain crosslinking reaction has been confirmed by IR spectroscopy. Differential scanning calorimetry was performed to study the thermal stability of the sample. Copyright © 2002 John Wiley & Sons, Ltd.     

Study of the Impact Resistance of Physically and Dynamically Vulcanized Mixtures of PP/EPDM

Physically and dynamically vulcanized (TPV) mixtures of polypropylene (PP) and ethylene propylene diene terpolymer (EPDM) are prepared by extrusion in order to improve the impact resistance of PP. To enhance the chemical compatibility and provide better interaction between the PP and EPDM in the physical mixtures, both polymers are modified with maleic anhydride (MAH) in solution using xylene as solvent and dicumyl peroxide (DCP) as initiator. The qualitative and quantitative determination of the degree of grafting is study by Fourier Transform Infrared Spectroscopy (FTIR) and varying the amount of DCP and/or amount of MAH in order to determine the optimum amounts to obtain the highest degree of grafting. The effect of the relation of PP/EPDM, the amount of reinforcement filler and mix rate are studied for modified polymer mixtures (PP-g-MAH/EPDM-g-MAH). For the TPV of PP/EPDM the effects of amount and triallylisocyanurate (TAC) as coupling agent in presence of different amounts of DCP are studied. The physical mixtures of modified polymers prepared with a PP/EPDM ratio of 80/20 and the TPVs blends prepared with a PP/EPDM ratio of 70/30 and containing 15% filler at 60 rpm show the highest impact resistance. The impact resistance, melt flow index and hardness of the different mixtures are measured to determine their possible applications to prepare front panels and bumpers for automobiles by injection molding.     

Molecular‐Weight‐Dependence on Domain Formation of Grafted Poly(ethylene‐co‐propylene) in a Poly(propylene) Matrix

Several novel poly(propylene)‐graft‐poly(ethylene‐co‐propylene) copolymers with isotactic poly(propylene) (PP) backbones and ethylene/propylene rubber (EPR) branches were synthesized. The thermomechanical properties of these samples were investigated using a dynamic mechanical analyzer. There appeared to be a critical EPR molecular weight above which a two‐phase system developed with EPR domains dispersed in a PP matrix. This domain formation gave an enhanced loss modulus compared to a commercial high impact PP product below 40°C.     

Effect of the γ‐form crystal on the thermal fractionation of poly(propylene‐co‐ethylene)

The effect of the γ‐form crystal on the thermal fractionation of a commercial poly(propylene‐co‐ethylene) (PPE) has been studied by differential scanning calorimetry (DSC) and wide‐angle X‐ray diffraction (WAXD) techniques. Two thermal fractionation techniques, stepwise isothermal crystallization (SIC) and successive self‐nucleation and annealing (SSA), have been used to characterize the molecular heterogeneity of the PPE. The results indicate that the SSA technique possesses a stronger fractionation ability than that of the SIC technique. The heating scan of the SSA fractionated sample exhibits 12 endothermic peaks, whereas the scan of the SIC fractionated sample only shows eight melting peaks. The WAXD observations of the fractionated PPE samples prove that the content of the γ‐form crystals formed during the thermal treatment of the SIC technique is much higher than that of the SSA treatment. The former is 57.4%, whereas the later is 12.6%. The effect of theγ‐form crystals on thermal fractionation ability is discussed. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4320–4325, 2004     

Toughening of a propylene‐b‐(ethylene‐co‐propylene) copolymer by a plastomer

Several blends, covering the entire range of compositions, of a metallocenic ethylene‐1‐octene copolymer (CEO) with a multiphasic block copolymer, propylene‐b‐(ethylene‐co‐propylene) (CPE) [composed of semicrystalline isotactic polypropylene (iPP) and amorphous ethylene‐co‐propylene segments], have been prepared and analyzed by differential scanning calorimetry, X‐ray diffraction, optical microscopy, stress‐strain and microhardness measurements, and dynamic mechanical thermal analysis. The results show that for high CEO contents, the crystallization of the iPP component is inhibited and slowed down in such a way that it crystallizes at much lower temperatures, simultaneously with the crystallization of the CEO crystals. The mechanical results suggest very clearly the toughening effect of CEO as its content increases in the blends, although it is accompanied by a decrease in stiffness. The analysis of the viscoelastic relaxations displays, first, the glass transition of the amorphous blocks of CPE appearing at around 223 K, which is responsible for the initial toughening of the plain CPE copolymer in relation to iPP homopolymer. Moreover, the additional toughening due to the addition of CEO in the blends is explained by the presence of the β relaxation of CEO that appears at about 223 K. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1869–1880, 2002     

Synthesis and characterization of ion‐conducting polymer systems based on EPDM blends

This work reports the preparation and characterization of new polymeric ionomers based on etylene–propylene–diene copolymer (EPDM) with a high norbornene content. The sulfonation level was determined with X‐ray photoelectron spectroscopy, and the microstructural characterization was obtained through differential scanning calorimetry and dynamic mechanical analysis. In addition, the effects of certain plasticizers and polymers on the microstructures and conducting properties of these materials were studied, with special attention paid to the latter because of the interest aroused by these materials as membranes in polymer fuel cells. On the basis of the results, some of the synthesized membranes could be used for fuel cells because of their high conductivity (≥10^?2 S/cm) and good dimensional stability (any shrinkage observed). © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 1017–1026, 2001     

A novel superhydrophobic surface based on low‐density polyethylene/ethylene‐propylene‐diene terpolymer thermoplastic vulcanizate

A novel superhydrophobic surface based on low‐density polyethylene (LDPE)/ethylene‐propylene‐diene terpolymer (EPDM) thermoplastic vulcanizate (TPV) was successfully fabricated where the etched aluminum foil was used as template. The etched aluminum template, consisted of countless micropores and step‐like textures, was obtained by metallographic sandpaper sanding and the subsequent acid etching. The surface morphology and the hydrophobic properties of the molded TPV surface were researched by using field emission scanning electron microscope and contact angle meter, respectively. From the microstructure observation of the superhydrophobic LDPE/EPDM TPV surface, the step‐like textures obtained via molding with etched aluminum foil template and a large number of fiber‐like structures resulted from the plastic deformation of LDPE matrix could be found obviously. The obtained TPV surface exhibited remarkable superhydrophobicity, with a contact angle of 152.0° ± 0.7° and a sliding angle of 3.1° ± 0.8°.     

Peroxide‐initiated chemical modification of poly(isobutylene‐co‐isoprene): H‐atom transfer yields and regioselectivity

The yield and regioselectivity of H‐atom abstraction by cumyloxy radicals from poly(isobutylene‐co‐isoprene) (IIR) are quantified and discussed in the context of cross‐linking/degradation outcomes and vinyltriethoxysilane (VTEOS) graft yields. Studies of IIR materials with different isoprene contents show that H‐atom abstraction from the allylic functionality provided by isoprene mers is responsible for the heightened H‐atom transfer reactivity of IIR relative to poly(isobutylene). Differences in the reactivity of allylic and alkyl macroradical intermediates makes high isoprene IIR materials less prone to peroxide‐initiated chain scission, but less responsive to VTEOS grafting formulations. Improved knowledge of H‐atom transfer reactivity is extended to a new approach for IIR cross‐linking involving acrylate‐functionalized nitroxyl chemistry. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 3102–3109