Alkaline composite film as a separator for rechargeable lithium batteries

We report a new type of separator film for application in rechargeable lithium and lithium-ion batteries. The films are made of mainly alkaline calcium carbonate (CaCO₃) and a small amount of polymer binder. Owing to porosity and capillarity, the composite films show excellent wettability with non-aqueous liquid electrolytes. Typically, the composite films composed of CaCO₃ and Teflon and wetted with 1 M LiPF₆ dissolved in a solvent mixture of ethylene carbonate (EC) and ethyl methyl carbonate (EMC) (30:70 wt%) exhibit an ionic conductivity as high as 2.5–4 mS/cm at 20 °C, in a comparable range with that (3.4 mS/cm) of the commercial Celgard membrane. In the batteries, the composite film not only serves as a physical separator but also neutralizes acidic products, such as HF formed by LiPF₆ hydrolysis, as well as those formed by solvent oxidative decomposition. A Li/LiMn₂O₄ test cell was employed to examine the electrochemical compatibility of the composite film. We observed that the composite film cell showed an improved cycling performance since the alkaline CaCO₃ neutralizes the acidic products, which otherwise promote dissolution of the electrode active materials. More importantly, the composite film cell displayed a superior performance on high-rate cycling, which was probably the result of the less resistive interface formed between the electrode and the composite film.