热致液晶乙基纤维素与尼龙－1010共混物的研究

在自制单螺杆小型挤出机上通过熔融共混的办法，制备了不同配比（５／９５—２５／７５）的ＥＣ／Ｎｙｌｏｎ—１０１０共混物．用ＷＡＸＤ、ＤＳＣ、毛细管流变仪、力学性能测试等方法对共混物进行了研究．发现共混后尼龙－１０１０的形态结构有明显改变，其强度、模量都有提高，在高剪切速率下，共混物粘度大大降低．配比为１５８５时，这些性能的改进尤为明显．     

叶片挤出机对PBS/木质素共混体系加工性及性能影响

采用以体积拉伸形变为主导的叶片挤出机制备聚丁二酸丁二醇酯(PBS)/木质素可降解复合材料,考察了叶片挤出机加工温度(130~145℃)、加工转速(10~40 r/min)对复合材料停留时间、表观质量、力学性能以及微观形貌的影响.结果表明,复合材料停留时间随着加工温度的提升而逐渐减小,加工转速具有类似变化趋势;复合材料表观质量随加工温度影响不显著,但随加工转速影响剧烈;复合材料力学性能随加工温度变化不明显,而随加工转速影响程度不一;复合材料断面微观形貌在不同的加工温度下有细微变化,而在不同的加工转速下变化明显.以上结果与叶片挤出机的结构和固体输送有关,物料在拉伸流场作用下发生正位移输送和塑性能量耗散,提高了传质效率,在适当加工条件下引起组分间相互作用机制加强.综合考虑产品性能与经济成本,确定叶片挤出机制备PBS/木质素复合材料各段加工温度为115、125、135、125℃,加工转速为20 r/min.     

PP—g—（GMA—co—St）对PA6—PC共混合的反应增容作用

用红外、扫描电镜、熔体流动速率和力学性能等测试方法,研究了甲基丙烯酸缩水甘油酯（GMA）和苯乙烯（St）多单体熔融接枝聚丙烯PP－g-(GMA-co-St)对PA6－PC共混合的反应增容作用。研究结果表明,在熔融共混过程中,PP－g-(GMA-co-St)中的环氧基与PA6的端氨基及PC的端羟基原位生成的接枝共聚物就有效地降低了共混物相间的界面张力,明显提高了共混物相界面的粘着力。少量的PP－g-(GMA-co-St)就能使PA6和PC的相容性得到显著改善。当PP－g-(GMA-co-St)的质量分数为10％时,共混物分散相的相区尺寸细化到0．2μm,其力学性能也有较大提高。PA6／PC／PP－g-(GMA-co-St)共混物的力学性能均衡,达到了弹性体增韧体系难以达到的效果。即使PP－g-(GMA-co-St)组分含量为20％时,共混物仍能保持较好的力学性能,特别是在共混物地韧性得以提高的同时,其强度和伸长率也提高。     

亚临界流体挤出法复合诱导EPDM废胶粉脱硫化及动态交联热塑性弹性体制备

在三元乙丙废胶粉(W-EPDM)与未硫化的三元乙丙橡胶(EPDM)熔融挤出过程中,采用注入亚临界流体和提高双螺杆挤出机螺杆转速的方法,研究了亚临界流体品种(水,乙醇/水混合物,丙醇)、螺杆转速、脱硫促进剂品种(烷基酚多硫化物450、二烯丙基二硫醚)对脱硫共混物(DGTR/EPDM)凝胶含量、门尼粘度、溶胶红外吸收光谱及脱硫共混物共混PP动态交联热塑性弹性体((DEPDM/EPDM)/PP)力学性能的影响,对动态交联热塑性弹性体材料的试样断面形貌也进行了SEM观察。实验结果表明:亚临界乙醇/水混合物(7/3)或亚临界丙醇条件对脱硫反应中S—S键的断裂具有较好的选择性,可引起废胶粉交联网络中S—S交联键断裂反应增加,而主链断裂反应下降,所得脱硫产物制备的动态交联热塑性弹性体材料中未熔融的凝胶颗粒尺寸较小,材料的力学性能明显增大;脱硫促进剂烷基酚多硫化物450具明显的促进脱硫反应的作用。在亚临界正丙醇的最佳挤出反应条件下(220℃,600rpm,促进剂450),所得脱硫共混物(DEPDM/EPDM)制备的动态交联热塑性弹性体材料(DEPDM/EPDM)/PP的拉伸强度和断裂伸长率分别达到17.1MPa和443%,其力学性能和断面形貌结构明显优于以传统罐式脱硫法所得的相应材料。     

微纤形态结构对PP/PA66原位微纤复合材料流变性能的影响

利用三角形排列三螺杆挤出机(triangle arrayed triple-screw extruder,TTSE)低温原位拉伸直接挤出制备了聚丙烯/聚己二酰己二胺(PP/PA66)原位微纤复合材料.通过三螺杆挤出机内部高强度的剪切-拉伸流场,研究了不同工艺参数如PA66含量、加工温度和螺杆转速下原位微纤复合材料中纤维的直径和长径比,并分析微纤长径比对复合材料动态流变性能的影响,且着重探究微纤长径比对凝胶点形成的影响.形貌分析结果显示,工艺条件极大地影响了微纤形貌,且PA66微纤长径比随分散相含量和螺杆转速的提高逐渐增加;动态流变数据说明,随着微纤长径比的增加,复合材料低频下的储能模量明显提高且比纯PP要高,同时,低频下的损耗角正切值降低且变化趋于平缓,而Cole-Cole圆半径显著增大,此时微纤复合材料表现出类凝胶的流变行为;原位微纤自缠结形成凝胶网络,微纤长径比越大,形成临界凝胶网络所需的PA66微纤含量越低,当长径比为210时,形成凝胶点时微纤含量仅3.80 wt%.     

亚临界水和高剪切应力对SBR基轮胎胶脱硫反应的影响

在轮胎胶粉(GTR)与三元乙丙橡胶(EPDM)熔融挤出过程中采用亚临界水(一种倾向性的定义为沸点以上,临界点以下的水称为亚临界水)和提高螺杆转速的复合诱导脱硫方法,研究了温度、压力、螺杆转速及促进剂品种对脱硫共混物凝胶含量、门尼黏度、溶胶红外光谱及脱硫共混物共混丁苯橡胶再硫化材料((DGTR/EPDM)/SBR)力学性能的影响。结果表明:亚临界水作为一种溶剂和反应性介质能够促进脱硫反应,提高交联键发生断裂的选择性,抑止氧化降解副反应,降低脱硫产物的凝胶含量和凝胶颗粒尺寸并明显提高脱硫共混物共混丁苯橡胶再硫化材料的力学性能;促进剂过氧化物H2O2、烷基酚多硫化物450或H2O2/450具有明显的促进脱硫反应的作用。在最佳亚临界水挤出反应条件下(200℃,1.6MPa和1000rpm),当以H2O2/450为复合促进剂时,脱硫共混物共混丁苯橡胶再硫化材料的拉伸强度和断裂伸长率分别达到了20.5MPa和716%。     

端氨基聚氨酯-g-聚丙烯的制备及工艺参数研究

通过反应挤出方法将端氨基聚氨酯(ATPU)接枝到聚丙烯(PP)分子链上,并用红外光谱对AT-PU-g-PP进行了表征。研究了ATPU分子量、配比、螺杆转速等对接枝率的影响,确定了合成高接枝率产物的优化工艺条件。将ATPU-g-PP再与通用PP共混挤出,可得到功能化聚丙烯(FPP)。     

聚丙烯/尼龙6挤出原位成纤后的牵引作用

用挤出机共混挤出聚丙烯和尼龙6，加工中尼龙6作为分散相在聚丙烯中形成微纤。改变挤出物挤出模口后所受的牵引作用的速度会产生材料形态与力学性能的变化。发现随牵引速度的提高，尼龙6微纤的平均直径变小，尺寸分布更均匀，力学性能也随之提高。差热分析表明，随牵引速度的增加聚丙烯与尼龙6的相容性略有提高，X-射线衍射分析表明拉伸作用对尼龙纤维晶体中分子链的取向无影响。     

热致液晶乙基纤维素与尼龙－1010共混物的研究

在自制单螺杆小型挤出机上通过熔融共混的办法，制备了不同配比（５／９５－２５／７５）的ＥＣ／Ｎｙｌｏｎ－１０１０共混物，用ＷＡＸＤ、ＤＳＣ、毛细管流变仪，力学性能测试等方法对共混物进行研究，发现共混后尼龙－１０１０的形态结构有明显改变，其强度、模量都有提高，在高剪切速率下，共混物粘度大大降低，配比为１４／８５时，这些性能的改进尤为明显。     

应力引发官能化EPDM/HDPE及其对PA66/EPDM/HDPE 共混物相形态和力学性能的影响

通过提高双螺杆挤出机螺杆转速的方法,研究了熔融挤出过程中高剪切应力对马来酸酐(MAH)官能化三元乙丙橡胶(EPDM)与高密度聚乙烯(HDPE)共混物的接枝率、熔体流动速率及凝胶含量的影响.随着双螺杆挤出机螺杆转速的增加,强烈的机械剪切应力引发EPDM/HDPE共混物大分子链的断链反应形成大分子自由基,从而引发接枝反应制...     

Prediction models for the key mechanical properties of EPDM/PP blends as affected by processing parameters and their correlation with stress relaxation and phase morphologies

The optimum condition of processing parameters (mixing temperature, rotor speed, fill factor, and blend ratio) and prediction models for the best key mechanical properties of ethylene propylene diene terpolymer/polypropylene thermoplastic vulcanizates (EPDM/PP TPVs) was investigated by using the Taguchi's optimization technique and data analysis. The results reveal that all of the processing parameters affected significantly the mechanical properties of the EPDM/PP TPVs, but specifically the blend ratio contributed more than 90% in effect size on tensile strength and tension set. There were three main factors, the mixing temperature, the fill factor, and the blend ratio, influencing the elongation at break. Furthermore, the mathematic models were effective and reliable in predicting the properties of TPVs. The correlation of mechanical properties, stress relaxation, and phase morphologies of the TPVs prepared from the predicted models was also investigated. It can be summarized that the morphological structure and stress relaxation of the TPVs were strongly governed by the EPDM content in the blend ratio. That is, the higher the EPDM content, the better phase morphology having smaller size of the vulcanized EPDM particles distributed in the PP matrix and the higher rate of stress relaxation. Moreover, these two properties were then principally pushing the mechanical characteristics of the EPDM/PP TPVs. Copyright © 2015 John Wiley & Sons, Ltd.     

硬脂酸/异氰酸酯摩尔比对聚丙烯/木粉复合材料性能的影响

用甲苯-2,4-二异氰酸酯（TDI）和硬脂酸（SA）复合改性木粉,在双螺杆挤出机中制备了聚丙烯（PP）基的木塑复合材料（WPC）,研究了SA/TDI摩尔比对木粉表面性能、复合材料力学性能和加工性能的影响。 结果表明,随着SA/TDI摩尔比的增大,改性木粉的表面张力逐渐减小,与PP的界面张力先减小后增大;与未改性的WPC相比,SA/TDI复合改性剂对WPC的拉伸强度、弯曲强度、缺口冲击强度影响不明显,但对无缺口冲击强度提升较大;当SA/TDI摩尔比为1.07时,复合材料的无缺口冲击强度和熔体质量流动速率分别达到9.74 kJ/m2和13.12 g/10 min,分别比未改性WPC提高了77%和22%。     

Reactive blending of PE‐GMA/PA6 effect of composition and processing conditions

Blends of ethylene‐glycidyl methacrylate copolymer (PE‐GMA) and polyamide 6 (PA6) were prepared in a corotating twin screw extruder. Two processing temperatures were used in order to disperse PA6 in two forms: at high temperature in the molten state in molted PE‐GMA Matrix (emulsion type mixture) and at lower temperature as fillers in molted PEGMA matrix (suspension type mixture). Processed blends were analyzed by scanning electron microscopy and dynamic mechanical experiments to probe the reactivity in the extruder and the compatibilization phenomena. The dependence of the morphology and the rheological properties of PE‐GMA/PA6 blends on blend composition and screw rotational speed was also investigated and is discussed in the paper. The results show that dispersion of the two polymers in the molten state leads to a higher level of interfacial reaction. They also show that whatever the screw rotational speed and the temperature of extrusion are, the rate of interfacial reaction in PE‐GMA/PA6 blends is higher for 50/50 PE‐GMA/PA blends than for 70/30 PE‐GMA/PA blends. Copyright © 2015 John Wiley & Sons, Ltd.     

Effect of molding parameters on the properties of PP/PP sandwich injection moldings

The basic characteristics of a sandwich injection molded product depend on the properties of the respective resins that comprise the skin and core layers, and the skin/core resin volume ratio. The characteristics of the core layer resin and the skin/core ratio in particular may vary depending on the injection molding conditions. This report considers the influences that the molding conditions such as injection speed, cylinder temperature, and mold temperature confer on the mechanical properties of the sandwich moldings. The study employed, skin/core resin combinations involving similar and dissimilar materials i.e. homopolymer PP/homopolymer PP and homopolymer PP/copolymer PP, respectively. It was demonstrated that core cylinder temperature and mold temperature could be used to adjust the mechanical properties of sandwich injection moldings. In the case of single material sandwich moldings, injection speed seemed to play no significant role, even though it was clearly demonstrated that core volume increases with injection speed. However, core injection speed plays a significant role in the dual material system by lowering or increasing the mechanical strength of moldings as the case may be. Thus, the dormant or active role of injection speed depending on the material system has been highlighted.     

Polymer ferroelectret based on polypropylene foam: piezoelectric properties prediction using dynamic mechanical analysis

Thin polypropylene (PP) foam films were produced by continuous extrusion using supercritical nitrogen (N₂) and then charged via corona discharge. The samples were characterized by dynamic mechanical analysis as a simple method to predict the piezoelectric properties of the cellular PP obtained. The results were then related to morphological analysis based on scanning electron microscopy and mechanical properties in tension. The results showed that the presence of a nucleating agent (CaCO₃) substantially improved the morphology (in terms of cell size and cell density) of the produced foam. Also, an optimization of the extrusion (screw design, temperature profile, blowing agent, and nucleating agent content) and post‐extrusion (calendering temperature and speed) conditions led to the development of a stretched eye‐like cellular structure with uniform cell size distribution. This morphology produced higher storage and loss moduli in the machine (longitudinal) direction than for the transverse direction, as well as higher piezoelectric properties. The morphological and mechanical results showed that higher cell aspect ratio led to lower Young's modulus, which is suitable to achieve higher piezoelectric properties. Finally, the best quasi‐static piezoelectric d₃₃ coefficient was 550 pC/N for a cellular PP ferroelectret having a uniform eye‐like cellular structure using N₂ as the ionizing gas inside the cells, while the highest value was only 250 pC/N when air was used. Hence, the value of d₃₃ can be improved by more than 100% just by replacing air with N₂ as the ionizing gas. Copyright © 2016 John Wiley & Sons, Ltd.     

Study on mechanical properties and phase morphology of polypropylene/polyolefin elastomer/magnesium hydroxide ternary composites

In this work, elastomer‐toughened polypropylene (PP)/magnesium hydroxide (MH) composites with ethylene–octene copolymer (POE) were prepared in a twin‐screw extruder and then injection‐molded. The structure, mechanical properties, phase morphology, and rheological behaviors of PP/POE/MH ternary composites were studied. The mechanical properties and fracture behaviors of PP/POE/MH ternary composites are strongly influenced by the incorporation of POE copolymer. The addition of POE causes a significant improvement in the impact strength of the composites, from 3.6 kJ/m² in untoughened composites to 47.4 kJ/m² in PP composites containing 30 phr POE. This indicates that POE is very effective in converting brittle PP composites into tough composites. Conversely, the tensile strength and the Young's modulus of the composites decrease with respect to the PP composites, as the weight fraction of POE is increased to 40 phr. Scanning electron microscopy (SEM) study shows a two‐phase morphology where POE, as droplets, is dispersed finely and uniformly in the PP matrix. The rheological behaviors show that the interfacial interaction in the composites is enhanced with increase in POE content. Interparticle interactions give rise to the formation of interparticle network. Copyright © 2009 John Wiley & Sons, Ltd.     

The processing and properties of conductive polypropylene/polypyrrole composites

Polypropylene (PP) particles were chemically coated with polypyrrole (PPy). The content of polypyrrole varied from 0.8 to 7.6 wt.-%. Electrical conductivity of compression moulded samples depends on the concentration of polypyrrole and reached values from 4×10⁻¹⁰ to 5×10⁻³ S/cm, which is about 7 orders of magnitude higher than the conductivity in the blends prepared by mechanical mixing of PP and PPy in the same PPy concentration range. Highly conductive composites were also obtained from a mixture of coated and non-coated PP particles. The PP/PPy composites were characterized by elemental analysis, SEM and mechanical testing. The antistatic properties of PP/PPy composites were demonstrated. The electrical and mechanical properties depend on processing of composites.     

PP-g-(MAH/St)和PP-g-MAH对聚丙烯/木粉复合材料性能的影响

在转矩流变仪中用熔融接枝法制备马来酸酐(MAH)和苯乙烯(St)接枝聚丙烯（PP）-PP-g-(MAH/St)和PP-g-MAH,将其作为聚丙烯/木粉复合材料的相容剂。 FTIR证实MAH和St单体与PP发生接枝反应。 用SEM和DSC等手段考察两种相容剂对PP/木粉复合材料微观形貌和结晶性能的影响,探索了各种PP/木粉复合材料加工和力学性能不同的内在原因。 SEM显示,PP-g-(MAH/St)改性木粉比PP-g-MAH改性木粉在PP基体中分散性更佳,木粉与PP的界面更加模糊,相容性进一步改善。 DSC结果表明,PP-g-(MAH/St)改性体系可增强木粉对PP的异相成核作用,提高结晶温度和结晶度。 复合材料的加工和力学性能测试结果表明,PP-g-(MAH/St)改性效果明显优于PP-g-MAH。 复合材料的熔体质量流动速率随相容剂用量的增加而逐步下降,PP-g-(MAH/St)改性体系拉伸强度和弯曲强度却逐步上升,并在相容剂用量为4.8 g/100 g PP时达到极值。 此时其拉伸强度达40.62 MPa,分别是未改性体系和PP-g-MAH改性体系的1.29和1.17倍;其弯曲强度达45.72 MPa,分别是未改性体系和PP-g-MAH改性体系的1.23和1.59倍;而无缺口冲击强度却在相容剂用量为3.6 g/100 g PP时达到极值13.35 kJ/m2,分别是未改性体系和PP-g-MAH改性体系的1.62倍和1.42倍。