先驱体转化法制备高性能Si-B-N陶瓷纤维

以聚硼硅氮烷为先驱体, 经熔融纺丝、不熔化处理以及在氨气气氛中高温裂解制备了Si-B-N陶瓷纤维. 利用元素分析、FTIR、XRD、SEM和波导法等对纤维的组成结构和性能进行了表征. 结果表明: Si-B-N纤维的组成为Si1.13BN2.47, 室温下纤维的抗拉强度为1.8 GPa, 弹性模量为196 GPa; 纤维具有很好的高温稳定性, 在惰性气氛中可以保持非晶状态至1700 ℃, 加热至1850 ℃结晶, 形成Si3N4和BN等相. 同时, 纤维表现出优良的介电性能, 室温下, 在测试频率为2～18 GHz时, 其平均介电常数和介电损耗角正切值分别为3.68和0.0042. 该纤维有望成为新型耐高温透波复合材料的候选增强材料.     

聚苯硫醚纤维的抗张强度与工艺和结构的关系

以熔融纺丝法制备出不同结晶度的各向同性聚苯硫醚纤维作为样品,根据密度和声速测定值确定出PPS晶相和无定形相的本征横向声模量E0⊥,c(4.40 GPa)和E0⊥,am(1.99 GPa).利用密度梯度法测定出的结晶度Xc和X-衍射法测定的晶区取向因子fc,按照Samules模型计算出不同牵伸和定型工艺下制备的PPS纤维样品的非晶区取向因子(fam),在此基础上分析PPS纤维抗张强度与牵伸定型工艺参数、结构之间的关系.结果表明,PPS纤维的最佳牵伸温度及紧张热定型温度分别在90℃和190℃附近;提高PPS纤维的牵伸温度及紧张热定型温度可以增加纤维的结晶度,在一定范围内对纤维抗张强度的增加有促进作用;但较高的牵伸温度及紧张热定型温度不利于纤维非晶区取向的提高,造成PPS纤维抗张强度降低.牵伸倍数的增加可以有效提高PPS纤维的非晶区取向程度,抗张强度也随着增加.     

Si-Zr-C-O纤维的耐高温抗氧化性能研究

以聚硅碳硅烷(PSCS)与乙酰丙酮锆为原料合成聚锆碳硅烷(PZCS),采用先驱体转化法制备了Si-Zr-C-O纤维.通过元素分析、扫描电镜(SEM)、X射线衍射(XRD)和俄歇电子能谱(AES)等分析测试手段研究了Si-Zr-C-O纤维的组成结构及其耐高温抗氧化性能.结果表明:Si-Zr-C-O纤维的元素组成为SiC1.24HxO0.56Zr0.0129,平均强度2.5GPa,平均直径11μm,纤维表面光滑平坦,没出现孔洞、裂纹、沟槽等缺陷,直径均匀.该纤维耐超高温性能良好,在1450和1600℃处理后,强度保留率分别为72%和36%,1800℃处理后Si-Zr-C-O纤维的化学式为SiC0.99HxO0.1Zry,纤维氧含量大大降低;纤维抗氧化性能良好,空气中1000℃热处理20h后,强度保留率为71.2%,热处理100h后,强度保留率为50%.     

稀土对铁素体Fe-22Cr合金抗氧化性和导电性能的影响

研究了800 ℃下稀土元素对铁素体合金高温导电性和抗氧化性的影响,同时选择合适的合金元素组成,用SEM,EPMA,SIMS和GDS等技术来分析主要元素和微量元素对氧化膜生长和导电性影响. 在合金中添加不同种类和不同量的稀土元素对合金的抗氧化性和导电性的影响较大,添加Y和La可以大幅度地提高电导率,而添加Ce对电导率的影响不大. 考虑耐氧化性、高温导电性和热膨胀系数,含有0.06%Y的Fe-22Cr-0.5Mn合金更适合做SOFC的连接体.     

电沉积nicocral2o3泡沫合金及其高温抗氧化性

用电沉积方法制备了NiCoCr-Al_2O_3泡沫合金,研究了镀液组分对泡沫合金组分的影响。结果表明,随着镀液中CrCl_3·6H_2O和Al_2O_3的增加,合金中Cr和Al_2O_3含量增加,Cr质量分数高于6．8％,镀层变黑, Al_2O_3质量分数高于8．1％时,合金变脆。合金只有在≥852．37℃热处理后形成了有利于高温抗氧化性的相态,在1 200℃热处理后,合金的高温氧化增重率最低。随着合金中Cr和Al_2O_3含量的增加,合金的高温抗氧化性提高,且Al_2O_3含量对高温抗氧化性影响更显著。     

单体烃氢同位素测试系统高温热转化装置的研制

研制了单体烃氢同位素在线测试系统(GC-TC-IRMS)中的高温热转化装置(TC).该装置主要由高温电热元件、高温裂解管、温控系统等部分组成.实验表明,高温热转化装置控温精度良好(±3 ℃);在1250～1500 ℃之间选择13个温度点,并选用最稳定的烃类化合物CH4,在每个温度点进行反复实验对比(n≥6),甲烷氢同位素值(δDCH4)随反应温度增高逐渐变轻;通过对标准多元气态烃类化合物、标准液态烃类化合物及原油样品测试结果的对比分析,表明所研制的TC具有很好的稳定性与可靠性,δDn-alkane的测试精度优于±2.5‰, 完全达到研究需求.     

高压下两种8-羟基喹啉络合物的发光行为和结构变化

测定了在高压条件下两种金属（钙和锌）的8 羟基喹啉络合物的晶体粉末样品的发光行为和原位X光衍射光谱.结果表明,压力对其发光性质产生极大的影响.随着压力的增加,8 羟基喹啉钙的发光强度在3 GPa以内时大大增加,随后发光强度快速下降,到7 GPa左右时几乎为零.而8 羟基喹啉锌的发光强度随压力的增加而逐渐降低,到7 GPa左右时约为常压的10％.高压下的原位X光衍射结果表明,8 羟基喹啉钙的晶体在3～4 GPa开始 发生非晶化相变,在7 GPa时该非晶化相变完成,样品的X光衍射完全消失.而8 羟基喹啉锌在压力的作用下（至16 GPa）没有发生明显的相变.     

铈对00Cr17铁素体不锈钢高温抗氧化性的影响

利用电子分析天平、场发射扫描电镜、XRD衍射仪研究了不同Ce含量对00Cr17铁素体不锈钢高温抗氧化性的影响。结果表明:00Cr17钢中加入Ce后,钢的抗氧化性能得到提高,在1000℃以上时效果更加显著。氧化温度在700~1000℃范围内,随着Ce添加量的增加,氧化速率常数kp减小,氧化激活能提高,氧化膜由Cr2O3单相组成,而氧化温度在1100℃时,实验钢的氧化膜由Cr2O3和Fe2O3两相组成,Ce减缓了Fe2O3相的形成速率。Ce改善00Cr17铁素体不锈钢抗氧性的主要原因是降低了氧化物的生长速率,提高了氧化膜的致密性,增强了氧化膜与基体的粘附性。     

连续SiC(Al)纤维的耐超高温性能及其机理

以有机金属聚合物聚铝碳硅烷为原料, 利用先驱体转化法制备出连续SiC(Al)纤维. 采用一系列分析测试对纤维的组成、结构以及耐超高温性能进行了表征, 通过与Nicalon纤维的比较, 对连续SiC(Al)纤维的耐超高温机理进行了研究. 结果表明, 连续SiC(Al)纤维具有优异的耐超高温性能,在1800 ℃氩气中处理1 h后, 纤维的强度保留率为80%左右; 元素分析和27Al MAS核磁共振等分析表明, 连续SiC(Al)纤维为近化学计量比的SiC纤维, 纤维中微量的铝元素以Al—O和Al—C键两种形式存在; 在超高温条件下, 两种不同存在形式的铝均能够抑制纤维中晶粒的长大. 纤维具有近化学计量比的组成和铝元素在高温条件下对于晶粒长大的抑制, 是连续SiC(Al)纤维具有优异耐超高温性能的原因.     

耐超高温SiC(Al)纤维先驱体——聚铝碳硅烷纤维的研究

以聚硅碳硅烷(PSCS)与乙酰丙酮铝(Al(AcAc)3)为原料,在常压高温条件下反应制备出聚铝碳硅烷(PACS),经过熔融纺丝制备了PACS纤维.应用GPC、IR、XPS、29Si-NMR、27Al-NMR、TG、SEM、元素分析和增重等一系列分析,分别对PACS纤维的微观组成、结构以及性能进行了分析.研究结果表明,以原料质量配比为6∶100(Al(AcAc)3∶PSCS)合成的PACS化学式为SiC2.0H7.5O0.13Al0.018,数均分子量为1700左右,最适宜制备PACS纤维;PACS纤维中主要存在SiC4、SiC3H等结构,同时存在Si—O—Al键;在氮气气氛中,PACS纤维的陶瓷产率达到52%左右;预氧化处理,PACS纤维中Si—H键与空气中的氧反应形成Si—O—Si交联结构,较聚碳硅烷(PCS)纤维易于氧化,经过预氧化的PACS纤维陶瓷产率达到80%左右,是制备耐超高温SiC(Al)陶瓷纤维的合适纤维;用预氧化PACS纤维制备的SiC(OAl)纤维和SiC(Al)纤维抗拉强度高,耐高温性能好.     

热亚胺化过程中气氛和拉力对BPDA-PDA聚酰亚胺纤维结构与性能的影响

研究了3,3',4,4'-联苯四酸二酐-对苯二胺(BPDA-PDA)型聚酰胺酸(PAA)纤维热亚胺化过程中气氛和拉力对聚酰亚胺(PI)纤维结构和性能的影响. 热处理过程中, 恒温处理5 min时, 虽然不同气氛下纤维的表面形貌并无明显差异, 但N₂气下所得纤维的力学性能明显优于空气下的样品, N₂气保护作用下, 最高断裂强度和初始模量分别达到1.25和65.0 GPa. 恒温处理40 min时, N₂气对纤维表面形貌有明显的保护作用. 但对于力学性能, 气氛的影响仅在450 ℃时表现得非常明显. 低于450 ℃时, 长时间的热处理成为影响纤维力学性能的主要因素, 气氛的影响变得不明显. 高于450 ℃时, 在N₂气和空气中的纤维皆发生明显的降解, 从而严重影响其力学性能. 热亚胺化过程中施加的拉力会促进纤维热酰亚胺化过程中的膨胀. 随着拉力的增加PI纤维长度增加, 同时直径减小. PI纤维轴上(004)晶面的间距、 晶粒尺寸、 线性热膨胀系数(为负值)的绝对值及玻璃化转变温度都随热处理时拉力的增加而增大. 纤维的断裂强度随拉力的变化基本保持在0.90 GPa左右, 断裂伸长率随着拉力增加稍有下降, 纤维的初始模量随拉力的增大而增加.     

聚锆碳硅烷陶瓷先驱体的制备与表征

为了提高SiC陶瓷纤维的综合性能,利用聚二甲基硅烷(PDMS)热解制得的液相产物聚硅碳硅烷(PSCS)与乙酰丙酮锆(Zr(AcAc)4)反应,制备了含锆SiC陶瓷纤维的先驱体聚锆碳硅烷(PZCS).选用液相PSCS作为反应原料,可使锆元素在先驱体中分布更加均匀,并能防止Zr(AcAc)4在反应过程中升华.实验合成的PZCS化学式为SiC1.94HxO0.066Zr0.0104,数均分子量Mn=200~400,再成型性良好.反应机理研究表明,反应过程中存在PSCS裂解重排反应,Si—H键在反应中显示出很高的活性,PZCS分子量的增加是PSCS形成的Si—H键与Zr(AcAc)4的配位基发生交联反应的结果.利用PZCS制备的Si—Zr—C—O陶瓷纤维平均强度2.6GPa,平均直径11μm,性能优异.     

含1,3,5-三嗪芳香二酸及其可溶性聚芳酰胺的合成

以2,4-二氯-6-苯基-1,3,5-三嗪为原料,通过傅克和氧化反应制备了一种新型芳香二酸2,4-二(4-甲酸基苯基)-6-芳基-1,3,5-三嗪(PTDA),并采用1H-NMR,FTIR,MS和元素分析等对其结构进行了表征.利用正交试验,重点考察了氧化反应条件对产率的影响,结果表明反应温度为25℃、反应时间为8 h、HAc与H2SO4摩尔比为10∶1、CrO3与PTDA配比为4∶1时,氧化产率最高,达81.3%.以PTDA和间苯二胺(BD)为原料,制备了新型含1,3,5-三嗪聚芳酰胺PPA,其特性黏数为0.49 dL/g.该聚酰胺表现出较好的溶解性能以及优异的热稳定性和机械性能,室温下可溶于N-甲基-2-吡咯烷酮、N,N-二甲基乙酰胺等溶剂中,由其溶液可制得透明薄膜;玻璃化转变温度达315℃,氮气中起始分解温度T5%为493℃,700℃下残炭率高达59%;薄膜的拉伸强度为82 MPa,断裂伸长率在8.2%,起始模量为2.3 GPa.     

High-modulus polydiacetylene single-crystal fibers

The relationship between structure and mechanical properties of polydiactetylene single-crystal fibers has been studied in detail. It is shown by transmission electron microscopy that the fibers have a high degree of internal perfection, with the polymer molecules aligned parallel to the fiber axes. The fibers of the dicarbazolyl derivative investigated were found to have a Young's modulus of 45 GPa and fracture strengths of up to 1.5 GPa, the strengths being controlled by defects such as surface steps. It is shown that the stiffness of the polymer backbone is similar to that of polyethylene, and the theoretical strength of the polydiacetylene singlecrystal fibers is determined to be about 3 GPa, corresponding to a fracture strain of between 6 and 8% and a force required to break molecules to the order of 3 nN. The derivative studied is also found to have good thermal stability, not degrading below 300°C, and excellent creep resistance up to at least 100°C. The possibility of using the single-crystal fibers in composites is also discussed.     

Evolution of structural features and mechanical properties during the conversion of poly[(methylamino)borazine] fibers into boron nitride fibers

Poly[(methylamino)borazine] (PolyMAB) green fibers of a mean diameter of 15 μm have been pyrolyzed under ammonia up to 1000°C and heat treated under nitrogen up to 2000°C to prepare boron nitride (BN) fibers. During the polymer-to-ceramic conversion, the mechanical properties of the green fibers increase within the 25-400°C temperature range owing to the formation of a preceramic material and remain almost constant up to 1000°C. Both the crystallinity and the mechanical properties slightly increase within the 1000-1400°C range, in association with the consolidation of the fused-B₃N₃ basal planes. A rapid increase in tensile strength (σ^R) and elastic modulus (Young's modulus E) is observed in relation with crystallization of the BN phase for fibers treated between 1400°C and 1800°C. At 2000°C, “meso-hexagonal” BN fibers of 7.5 μm in diameter are finally obtained, displaying values of σ^R=1.480 GPa and E=365 GPa. The obtention of both high mechanical properties and fine diameter for the as-prepared BN fibers is a consequence of the stretching of the green fibers on a spool which is used during their conversion into ceramic.     

Effect of Draw Ratio on the Morphologies and Properties of BPDA/PMDA/ODA Polyimide Fibers

3,3,4,4-Biphenyltetracarboxylic dianhydride/pyromellitic dianhydride/4,4-oxydianiline（BPDA/PMDA/ODA） polyimide copolymer fibers with different draw ratios were prepared from the imidization of polyacrylic acid（PAA） fibers via a dry-jet wet-spinning process.Their morphologies,microcrystal orientations,thermal stabilities,and mechanical properties were investigated via scanning electron microscopy（SEM）,wide angle X-ray diffraction（WAXD）,thermogravimetric analysis（TGA）,and tensile experiments.In order to acquire fibers with better mechanical performance,we aimed at obtaining the optimal draw ratio.Drawing during thermal imidization resulted in a decreased diameter of fiber from 25.8 μm to 16.9 μm corresponding to draw ratio from 1 to 3.5.WAXD results show that the degree of the orientation of the undrawn sample is 64.1％,whereas that of the drawn sample is up to 82％.The as-spun fiber and those with different draw ratios all exhibit high thermal stabilities,i.e.,the temperature at a mass loss of 5％ can reach as high as 570 ℃.The tensile strengths and tensile modulus of the fibers increase with the draw ratios,and the maximum tensile strength and modulus are 0.90 and 12.61 GPa,respectively.     

Drawing behavior and characteristics of laser‐drawn polypropylene fibers

Drawing behavior, flow drawing, and neck drawing, was studied for isotacticpolypropylene fibers in CO₂ laser drawing system, and the fiber structure and the mechanical properties of drawn fibers were analyzed. For a certain laser power, flow drawing of polypropylene (PP) was possible up to draw ratio (DR) 19.5. Though the drawing stress was very low, the flow‐drawn PP fiber exhibited oriented crystal structure and improved mechanical properties. On the other hand, neck‐drawing was accomplished from DR 4 to 12, with significant increase in drawing stress that enhanced the development of fiber structure and mechanical properties. Unlike PET, the drawing stress depends not only on the DR, but on irradiated laser power also. The 10–12 times neck‐drawn fibers were highly fibrillated. The fibers having tensile strength 910 MPa, initial modulus 11 GPa, and dynamic modulus 14 GPa were obtained by single‐step laser drawing system. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 398–408, 2006     

Properties,Morphology and Structure of BPDA/PPD/TFMB Polyimide Fibers

The mechanical properties of fibers were notably improved by incorporating 2,2′-bis(trifluoromethyl)- benzidine(TFMB) into 3,3′,4,4′-biphenyltetracarboxylic dianhydride(s-BPDA) and p-phenylenediamine(PPD) backbone. The best strength and modulus of BPDA/PPD/TFMB polyimide(PI) fiber(diamine molar ratio of PPD/TFMB= 90/10) were 1.60 and 90 GPa, respectively, which was over two times that of BPDA/PPD PI fiber. SEM image showed that the cross-section of fibers at each stage was round and voids free. Besides, the “skin-core” and microfibrillar structure were not observed. The thermal properties of PI fibers were also investigated. The results showed that the fibers owned excellent thermal stability, moreover, the structural homogeneity of fibers were significantly improved by heat-drawn stage. The T_g values were found to be around 300℃ by dynamic mechanical analysis(DMA). Wide angle X-ray diffraction(WAXD) and small angle X-ray scattering(SAXS) experiments indicated that the order degree of longitudinal and lateral stacks, the molecular orientation and the structural homogeneity of fibers were improved in the preparation process of fibers.