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1.
Metal‐filled composites of a commercial PVC (polyvinyl chloride) powder (mean particle size dp ≈ 100 microns) and a metal powder (mean particle size df about 100 microns for copper, Cu, and about 10 microns for nickel, Ni) prepared by mechanical mixing in a ball mill, subsequent hot‐pressing at 443 K and rapid cooling to 300 K, were characterized by the room‐temperature measurements of electrical conductivity σ, density ρ and microhardness H. The sudden jumps of about 17 orders of magnitude followed by a much slower growth up to the limiting filler fraction ϕ* on the log σ vs. ϕ plots are the evidence for the onset of percolation transitions, at filler volume contents ϕc1 = 0.05 and 0.04 for PVC/Cu and PVC/Ni, respectively. For both systems, the values of H exhibited an initial steep increase up to ϕc2 = 0.07, followed by an apparent plateau extending up to ϕ = 0.18. However, drastic differences in the patterns of composition dependence of H were observed at higher metal loadings, i.e., a continuous increase of H up to the leveling‐off at ϕ* for PVC/Cu, in contrast to a sudden drop of H at ϕ = 0.20 and subsequent slow increase for PVC/Ni. For both composites the apparent density ρ′ of a polymer matrix remained the same as that of the neat PVC in the composition interval ϕ < 0.20, while at ϕ* > 0.20 a precipitous drop of ρ1 was observed due to the formation of polymer‐free voids between filler particles (crowding effect) as ϕ approaches ϕ*. The observed effects were analyzed in terms of a tentative model envisaging cross‐overs from “dilute suspension regime” to “semi‐dilute suspension regime” in the concentration range ϕc1 to ϕc2, and from “semi‐dilute suspension regime” to “concentrated suspension regime” above ϕ = 0.20. Different behavior in this latter regime was explained by intrinsic differences in the structure of conductive infinite clusters between mixtures of particles of about the same size (PVC/Cu) and of widely different sizes (PVC/Ni).  相似文献   

2.
Studies on the relationship between resistivity and dynamic rheological properties of carbon black‐filled high‐density polyethylene (CB/HDPE) composites were carried out. Change of resistivity ρ is associated with the dynamic modulus before the positive temperature coefficient/negative temperature coefficient (PTC/NTC) transition temperature. When the temperature approaches the melting point of HDPE, ρ increases rapidly with a decreasing modulus, corresponding to PTC transition. The resistivity‐dynamic viscoelasticity relationship in the PTC region can be divided into two parts in which the changes of ρ with storage modulus G′ and loss modulus G″ can be described by the scaling laws given by the critical storage modulus and loss modulus Gc and Gc; adjustable parameters ρ′1c, ρ′2c, ρ″1c and ρ″2c; and nonlinear exponents n and m, respectively. The accordance between the experimental data and the scaling functions of the dimensionless quantities (G′/Gc ? 1) and (G″/Gc ? 1) in the PTC transition region suggests that the ρ jump may be the result of a modulus‐induced percolation. Gc and Gc increase, but the four scaling resistivitis, ρ′1c, ρ′2c, ρ″1c, and ρ″2c, decrease with increasing CB concentration, implying that the microstructure change of the composites is the determinant factor for the PTC behavior and the resistivity‐dynamic modulus relationship. However, ρ′2c and ρ″2c exhibit no scaling dependence. It is suggested that a threshold concentration exists for the modulus of the composites on the basis of examining the plot of both Gc and Gc against CB concentration. The scaling laws G′ ~ Φx and G″ ~ Φy hold for the concentration dependence of the critical modulus when Φ > Φc and the estimated values of x and y are 1.10 ± 0.10 and 0.89 ± 0.29, respectively. The resistivity‐dynamic modulus can shift to form a master curve. The horizontal factors aG and aG and the vertical factors a′ and a″ are relevant to the concentration dependence of the dynamic modulus or PTC behavior. It is believed that the former would be involved in changing the mechanical microstructure formed by the complicated interaction of CB particle and polymer segments, and the latter would be involved in the overall changes of conducting a network during the PTC transition region. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 983–992, 2003  相似文献   

3.
This work deals with the dielectric properties of conductive composite materials, which consist of thermoplastic polypropylene (PP) matrix filled with carbon black (CB). The CB concentration was systematically varied in a wide range. Our main interest is focused on the investigation of electrical conductivity mechanism and related percolation phenomena in these materials. To study the electrical and dielectric properties of composites we used broadband ac dielectric relaxation spectroscopy (DRS) techniques in a wide temperature range. By measurements of complex dielectric permittivity, ϵ*, the dependence of ac conductivity, σac, and dc conductivity, σdc, on the frequency, the temperature and the concentration of the conductive filler was investigated. The behavior of this system is described by means of percolation theory. The percolation threshold, PC, value was calculated to be 6.2 wt.% CB. Both, dielectric constant and dc conductivity follow power‐law behavior, yielding values for the critical exponents, which are in good agreement with the theoretical ones. Indications for tunneling effect in the charge carriers transport through the composites are presented. The temperature dependence of dc conductivity gives evidence for the presence of positive temperature coefficient (PTC) effect.  相似文献   

4.
Conductive polymer composites (CPC) containing nickel‐coated carbon fiber (NiCF) as filler were prepared using ultra‐high molecular weight polyethylene (UHMWPE) or its mixture with ethylene‐methyl methacrylate (EMMA) as matrix by gelation/crystallization from dilute solution. The electrical conductivity, its temperature dependence, and self‐heating properties of the CPC films were investigated as a function of NiCF content and composition of matrix in details. This article reported the first successful result for getting a good positive temperature coefficient (PTC) effect with 9–10 orders of magnitude of PTC intensity for UHMWPE filled with NiCF fillers where the pure UHMWPE was used as matrix. At the same time, it was found that the drastic increase of resistivity occurred in temperature range of 120–200 °C, especially in the range of 180–200 °C, for the specimens with matrix ratio of UHMWPE and EMMA (UHMWPE/EMMA) of 1/0 and 1/1 (NiCF = 10 vol %). The SEM observation revealed to the difference between the surfaces of NiCF heated at 180 and 200 °C. Researches on the self‐heating properties of the composites indicated a very high heat transfer for this kind of CPCs. For the 1/1 composite film with 10 vol % NiCF, surface temperature (Ts) reached 125 °C within 40 s under direct electric field where the supplied voltage was only 2 V corresponding to the supplied power as 0.9 W. When the supplied voltage was enough high to make Ts beyond the melting point of UHMWPE component, the Ts and its stability of CPC films were greatly influenced by the PTC effect. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1253–1266, 2009  相似文献   

5.
For the production of polymer‐based conducting composites serving as positive temperature coefficient (PTC) materials with lower room‐temperature resistivity and sufficiently high PTC intensity, carbon black has been pretreated with acrylic acid and some initiator and then melt‐mixed with low‐density polyethylene. Because of the in situ formation of covalent bonding at the filler/matrix interface, the distribution status and thermally induced displacement habit of the conductive fillers have changed accordingly. As a result, the electrical performance of the composites can be tailored as desired. The amount of acrylic acid and the treatment sequence of carbon black exert an important influence on the effectiveness of the modification. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 127–134, 2003  相似文献   

6.
A study on the correlation between electrical percolation and viscoelastic percolation for carbon black (CB) and carbon fiber (CF) filled high‐density polyethylene (HDPE) conductive composites was carried out through an examination of the filler concentration (?) dependence of the volume resistivity (ρ) and dynamic viscoelastic functions. For CB/HDPE composites, when ? was higher than the modulus percolation threshold (?G ~ 15 vol %), the dynamic storage modulus (G′) reached a plateau at low frequencies. The relationship between ρ and the normalized dynamic storage modulus (Gc/Gp, where Gc and Gp are the dynamic storage moduli of the composites and the polymer matrix, respectively) was studied. When ? approached a critical value (?r), a characteristic change in Gc/Gp appeared. The critical value (Gc/Gp)c was 9.80, and the corresponding ?r value was 10 vol %. There also existed a ? dependence of the dynamic loss tangent (tan δ) and a peak in a plot of tan δ versus the frequency when ? approached a loss‐angle percolation (?δ = 9 vol %). With parameter K substituted for A, a modified Kerner–Nielson equation was obtained and used to analyze the formation of the network structure. The viscoelastic percolation for CB/HDPE composites could be verified on the basis of the modified equation, whereas no similar percolation was found for CF/HDPE composites. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1199–1205, 2004  相似文献   

7.
Carbon black is a common polymer additive that is used for reinforcement and for its ability to enhance physical properties, such as conductivity. This article pertains to an X‐ray scattering (SAXS) study of a conductive grade of carbon black and carbon black–polymer composites. The scattering pattern for such blacks displays a surface‐fractal‐like power‐law decay over many decades in scattering vector q. It is often assumed that small‐angle scattering from carbon black aggregates can be described in terms of surface‐fractal models, related to particles with fractally rough surfaces. Such self‐similar surface roughness is usually easy to identify by microscopy; however, electron microscopy from these blacks fails to support this assumption. It is proposed here that this apparent surface‐fractal scattering actually represents a more complicated morphology, including overlapping structural features and a power‐law scaling of polydispersity. One use of conductive black–polyethylene composites is in circuit protection devices where resistive heating leads to a reversible association of carbon black aggregates that controls switching between a conductive and a nonconductive state. Scattering can be used as an in situ tool to observe the morphological signature of this reversible structural change. Scattering patterns support a model for this switching based on local enhancement of concentration and the formation of linear agglomerates associated with the matrix polymer's semicrystalline morphology. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1105–1119, 1999  相似文献   

8.
The reinforcement and nonlinear viscoelastic behavior have been investigated for silica (SiO2) filled solution‐polymerized styrene butadiene rubber (SSBR). Experimental results reveal that the nonlinear viscoelastic behavior of the filled rubber is similar to that of unfilled SSBR, which is inconsistent with the general concept that this characteristic comes from the breakdown and reformation of the filler network. It is interesting that the curves of either dynamic storage modulus (G′) or loss tangent (tan δ) versus strain amplitude (γ) for the filled rubber can be superposed, respectively, on those for the unfilled one, suggesting that the primary mechanism for the Payne effect is mainly involved in the nature of the entanglement network in rubbery matrix. It is believed there exists a cooperation between the breakdown and reformation of the filler network and the molecular disentanglement, resulting in enhancing the Payne effect and improving the mechanical hysteresis at high strain amplitudes. Moreover, the vertical and the horizontal shift factors for constructing the master curves could be well understood on the basis of the reinforcement factor f(φ) and the strain amplification factor A(φ), respectively. The surface modification of SiO2 causes a decrease in f(φ), which is ascribed to weakeness of the filler–filler interaction and improvement of the filler dispersion. However, the surface nature of SiO2 hardly affects A(φ). © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2594‐2602, 2007  相似文献   

9.
 The frequency and concentration dependences of the storage modulus (G ) for carbon black and short-carbon-fiber-filled polymer composites were investigated by means of dynamic rheological measurements. It was found that G at low frequencies and amplitudes could be used as a sensitive experimental parameter for detecting the flocculation structure of the ultra-fine-particle-filled polymer composites. Correlation of electrical resistivity of the composites to the relative storage modulus, G r(=G c/ G p), revealed that the three-dimensional interparticle networks start to construct through the matrix when G r increases to 7 regardless of the composite systems. Quantitative calculations in order to determine the flocculation structure were carried out by means of the modified Kerner equation. A plot of the calculated value, defined as the floc index A, dependence of electrical resistivity for various systems was found to be a universal curve. Accordingly, we suggest that A might universally correspond to the flocculation structure of the filler, which is independent of the nature of the filler, the molecular weight, the chemical composition of the polymer and the temperature at which the measurement is made. This method is particularly effective for estimating the flocculation structure of ultra-fine-particle-filled polymer composites no matter whether the filler is conductive or not. Received: 26 May 1999/Accepted in revised form: 28 September 1999  相似文献   

10.
Carbon nanotubes (NT) have attracted growing interest in recent years as a conducting filler in the development of conductive polymer composites. However, most of experimental results show that the conductivity of NT/polymer composites is significantly lower than expected. Can NTs be an effective conductive filler for improving the electrical conductivity of polymers? In order to answer this question, a continuum model was constructed by introducing effective tunneling conduction in a non‐universal network for the prediction of electrical conductivity of NT/polymer composites. Based on this model, the effect of the microstructure of NT/polymer composites on conductivity was assessed particularly for NT/polyethylene, NT/polyimide, and NT/poly(vinyl alcohol) composites. NT contact resistance and tunneling resistance have significant influences on the conductivity. The effects of the potential barrier of polymer and the tortousity of single‐walled NTs on the conductivity were also analyzed. NTs cannot be considered as a valuable conductive filler for the development of highly conductive polymer composites unless the contact and tunneling resistances are reduced significantly.

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11.
The stress relaxation under large step equibiaxial elongation for low‐density polyethylene with long‐chain branches revealed that the time‐strain separability holds in relaxation modulus GB(t, εB), and damping function hBB) exhibits weaker equibiaxial elongational strain εB dependence than that predicted by the Doi–Edwards theory without the independent alignment approximation. Dependencies of damping function h(γ) for step shear deformation and hBB) on stretch ratio α of polymer contour length and orientation of a polymer chain in direction of the maximum orientation were evaluated, and it was found that the α dependencies of h(γ) and hBB) are different, whereas dependencies of h(γ) and hBB) on the orientation coincide fairly well. These results indicate that the damping is dominated by the chain orientation rather than α. This implies that withdrawal of long‐chain branches into tube of a backbone chain occurs when the orientation of the long‐chain branches is large and friction force against the branch point withdrawal is small. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1275–1284, 2009  相似文献   

12.
Cross-linked epoxy matrices containing small amounts of semi-conductive phthalocyanine (Phthalcon) nanoparticles were prepared using different crosslinking agents and processing temperatures. A starting mixture containing an optimum dispersion of these nanoparticles and with an almost equal and large Hamaker constant was always used. Nevertheless large differences in the relation between the volume conductivity σv and the particle concentration φ were found and this relation appeared to be sensitive to small changes in processing temperature and the application of a post-cure. Also the amine crosslinker chosen and the initial amount of solvent (catalyst) in the starting dispersion had a major effect. It was shown that these changes influence strongly the formation of and the final conductive fractal particle network morphology through the polymer matrix. During processing a local relaxation of the initially formed fractal particle network into another fractal particle network was often observed, which introduced or enlarged the amount of isolating material between the particles of the conductive network and changed the fractality and structure of the conductive backbone of the particle network. This local relaxation lowered the σv at each phthalcon concentration and enlarged φc by several orders of magnitude. The occurrence of local relaxation is dependent on the rate of viscosity change during the crosslinking of the polymer matrix components, the way the fractal conductive particle network is formed during processing (universal or non-universal) and the amount of solvent present. Local relaxation may even occur after the gel point of the polymer matrix. A severe post-cure may be needed to stop this local relaxation. To our knowledge local relaxation of a (fractal) nanoparticle network in a polymer matrix during processing is a new phenomenon, not reported before for polymer composites containing (conductive) nanoparticles.  相似文献   

13.
《先进技术聚合物》2018,29(1):121-129
Syntactic foams based on oxazolidone‐modified epoxy resin using glass microballoons as reinforcing filler with varying densities were processed. The influence of various grades of microballoons and their concentration on the mechanical, thermal, thermomechanical, and flammability characteristics were investigated. The effect of temperature on the compressive strength with density was monitored in detail. By incorporating the microballoons, Tg of the syntactic foam increased from 90 °C to 115 °C. Thermal conductivity was found to decrease from (0.064 to 0.056 W/(m·K)) in conjunction with decreasing resin to filler ratio. In the case of composites filled with K25 alone, the creation of large voids due to less effective packing between the microballoons led to lower thermal conductivity. The specific heat of the different composites was in the range of 0.32 to 0.44 cal/g/°C, and the coefficient of thermal expansion was in the range of 13.2 to 17.4 × 10−6/°C with limiting oxygen index of 28% to 33%.  相似文献   

14.
Abstract

The electrical conductivity behavior of polyaniline–poly(ethylene‐co‐vinyl acetate) (PANI–EVA) blends was variable and dynamic during their storage. It was shown that the apparent concentration of the intrinsically conductive polymer at which a conductivity jump of the blends occurs (Φ c ) is not a constant value over time. The electrical conductivity of the films of low PANI content (below 2.5 wt.%) increased by several (ca. 5) orders of magnitude. It was found that the PANI phase undergoes a flocculation process subsequently resulting in the formation of conductive pathways and a continuous network. Besides, the shape of percolation curves was found to change during storage of the films. Decreased conductivity deviations were registered for blends of low PANI content (<2.5 wt.%), indicating that an improvement (or decreasing number of defects) of the conductive pathways took place within the bulk of the insulating EVA matrix. These results and observed phenomena are discussed by means of the interfacial model for electrically conductive polymer blends. They supported the dispersion/flocculation phase transition within similar composite materials. The phase separation and conductivity jump are attributed to the interfacial interactions between the polymeric constituents. It was shown that the microstructure of the blends consists of highly ordered PANI paths embedded in the insulating EVA matrix. Long fibrils of PANI and interconnected fractal‐like networks were observed. It was found that the sizes of the PANI domains also varied during storage of the films. Due to the spontaneous flocculation of the primary PANI particles, conductive pathways are formed at extremely low percolation threshold (Φ c , loading level ca. 5 × 10?3 wt. fraction). Thus, an important property of the conductive constituent, namely its solid‐state rearrangement, was proved. This PANI self‐organization is also interpreted according to the interfacial model of polymer composites. On the other hand, the competition between self‐organization of the complex of PANI with dodecylbenzenesulfonic acid and crystallization of EVA matrix has resulted in structural changes and formation of continuous conductive networks within the blends, responsible for their significantly increased conductivity.  相似文献   

15.
Thermo‐mechanically durable industrial polymer nanocomposites have great demand as structural components. In this work, highly competent filler design is processed via nano‐modified of micronic SiO2/Al2O3 particulate ceramics and studied its influence on the rheology, glass transition temperature, composite microstructure, thermal conductivity, mechanical strength, micro hardness, and tribology properties. Composites were fabricated with different proportions of nano‐modified micro‐composite fillers in epoxy matrix at as much possible filler loadings. Results revealed that nano‐modified SiO2/Al2O3 micro‐composite fillers enhanced inter‐particle network and offer benefits like homogeneous microstructures and increased thermal conductivity. Epoxy composites attained thermal conductivity of 0.8 W/mK at 46% filler loading. Mechanical strength and bulk hardness were reached to higher values on the incorporation of nano‐modified fillers. Tribology study revealed an increased specific wear rate and decreased friction coefficient in such fillers. The study is significant in a way that the design of nano‐modified mixed‐matrix micro‐composite fillers are effective where a high loading is much easier, which is critical for achieving desired thermal and mechanical properties for any engineering applications. Copyright © 2016 John Wiley & Sons, Ltd.  相似文献   

16.
Poly[4‐amino‐2,6‐pyrimidinodithiocarbamate] was prepared from the reaction of 2‐mercapto‐4,6‐diaminopyrimidine with carbon disulfide, followed by condensation through the removal of H2S gas. Five polymer–metal complexes of manganese, ferrous, ferric, zinc and mercury were then prepared. The polymer–metal complexes are investigated by elemental analyses, ultraviolet Fourier transform infrared and magnetic susceptibility. The DC electrical conductivity variation with the temperature in the region 298–498 K of the five polymer–metal complexes was determined. Doping with 5% ZnCl2 increased the electrical conductivity of the polymer at all temperatures investigated. All the polymer–metal complexes showed an increase in conductivity with an increase in temperature, which is a typical semiconductor behavior. The proposed structure of the complexes is (MLX2·mH2O)n. All the polymer–metal complexes are thermally stable, are insoluble in common organic solvents and have high melting points. Copyright © 1999 John Wiley & Sons, Ltd.  相似文献   

17.
The electrical breakdown is investigated in high‐density polyethylene/graphite nanosheets (HDPE/GNs) conductive composites. A sample suffers electrical breakdown when the applied field exceeds the critical electrical breakdown field below which the sample reaches a stable state. It is found that the ratio of the critical electrical breakdown resistance to the linear resistance assumes a fixed value Y, which is found to be about 1.30 in HDPE/GNs conductive composites. The value Y is independent of GNs' content, sample size, breakdown cycle, but depends on the property of GNs. The critical breakdown field Eb scales with the resistance R0 as with the exponent yb = 0.46 ± 0.02, which is close to the value predicted in mean‐field theory but higher than the value given by the singly connected bonds networks. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 576–582, 2009  相似文献   

18.
An in‐depth study of the surface characteristics of novel conductive carbon black Ensaco 350G has been carried out using XPS and high‐resolution vacuum FTIR. Both methods showed the existence of oxygen containing surface groups like carboxyls, carbonyls, etc. Dynamic mechanical analysis and dielectric relaxation spectra of conductive carbon black (Ensaco 350G) reinforced microcellular EPDM composites were used to study the relaxation behavior as a function of temperature (?90 to +100°C) and frequency (100–106 Hz). The effect of filler and blowing agent loadings on dynamic mechanical and dielectric relaxation characteristics has been investigated. The effect of filler and blowing agent loadings on glass transition temperature was marginal for all the composites (Tg value was in the range of ?37 to ?32°C), which has been explained on the basis of relaxation dynamics of polymer chains in the vicinity of fillers. The variation in the real and imaginary parts of the complex impedance with frequency has been studied as a function of filler and blowing agent loading. Additionally, an in‐depth study of the surface characteristics of the filler using XPS, high‐resolution vacuum FTIR and Raman spectra is also reported. Copyright © 2008 John Wiley & Sons, Ltd.  相似文献   

19.
The electrical volume conductivity σ of antimony‐doped tin oxide (ATO)–acrylate nanocomposite hybrid coatings was investigated. The relation between σ and the volume filler fraction p was analyzed for the ATO‐acrylate coatings containing ATO nanoparticles grafted with different amounts of 3‐methacryloxy‐propyl‐trimethoxy‐silane coupling agent. Percolation thresholds were observed at very low filler fractions (1–2 vol %) for the coatings containing ATO nanoparticles with a low amount of surface grafting. A modified effective medium approximation (EMA) model was introduced. This model takes into consideration different distances between adjacent semiconductive particles in the particle network. The model elucidates how self‐arrangement of the particles influences the location of the percolation threshold in the log σ ? p plot. The modified EMA model can successfully explain the multiple transition behavior and the variable percolation thresholds found for the ATO‐acrylate nanocomposite hybrid coatings. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2147–2160, 2007  相似文献   

20.
Supramolecular polymer nanowires have been prepared by using DNA‐templating of 2,5‐(bis‐2‐thienyl)‐pyrrole (TPT) by oxidation with FeCl3 in a mixed aqueous/organic solvent system. Despite the reduced capacity for strong hydrogen bonding in polyTPT compared to other systems, such as polypyrrole, the templating proceeds well. FTIR spectroscopic studies confirm that the resulting material is not a simple mixture and that the two types of polymer interact. This is indicated by shifts in bands associated with both the phosphodiester backbone and the nucleobases. XPS studies further confirm the presence of DNA and TPT, as well as dopant Cl? ions. Molecular dynamics simulations on a [{dA24:dT24}/{TPT}4] model support these findings and indicate a non‐coplanar conformation for oligoTPT over much of the trajectory. AFM studies show that the resulting nanowires typically lie in the 7–8 nm diameter range and exhibit a smooth, continuous, morphology. Studies on the electrical properties of the prepared nanowires by using a combination of scanned conductance microscopy, conductive AFM and variable temperature two‐terminal I–V measurements show, that in contrast to similar DNA/polymer systems, the conductivity is markedly reduced compared to bulk material. The temperature dependence of the conductivity shows a simple Arrhenius behaviour consistent with the hopping models developed for redox polymers.  相似文献   

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