Ethyl‐iso‐butylaluminoxane activated metallocene catalyst for olefin polymerization

Ethylene and propylene were polymerized by different combinations of metallocenes and aluminoxanes. Ethyl‐iso‐butylaluminoxane (EBAO), which could be easily obtained by direct hydrolysis of Et₃Al/iso‐Bu₃Al in toluene with water, displayed as good polymerization activity as methylaluminoxane when it was paired with some metallocenes. The UV–visible spectroscopic study on different metallocene/aluminoxane pairs suggests that tightness of the ionic pairs generated from the reaction between metallocene and aluminoxane is different for a fixed metallocenium. The loose ionic pair derived from EBAO prefers the monomer propagation and hinders the interaction between active species, which results in high catalytic activity and molecular weight. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 998–1003, 2003     

混合铝氧烷的紫外研究及其对乙烯聚合的影响

自从 Kaminsky发现茂金属 /MAO催化体系具有高聚合活性以来 ,人们对茂金属 /MAO体系进行了大量研究 ,以确定活性中心的性质[1～ 7] .一般认为 ,活性中心是阳离子型的 ,并与 [MAOX- ]阴离子形成离子对 [L2 Mt X]+ [MAOX]- ,其中 Mt=Ti,Zr,Hf… ,X=Cl,CH3 … .Marks等 [8,9] 的研究结果表明 ,活性中心离子对的疏松程度对烯烃聚合活性有较大影响 .Giannetti等 [6]认为 ,茂金属 /铝氧烷体系形成的活性中心的紫外吸收波长与金属原子的正电性相关 ,可以通过紫外吸收来反映活性中心离子对的疏松程度 .为了进一步证明离子对的性质对聚合…     

Evidence of the Quasi‐Living Character of the ansa‐Zirconocene/MAO‐Catalyzed Copolymerization of Ethylene and Norbornene

The kinetics of the ethylene‐norbornene copolymerization, catalyzed by rac‐Et(Ind)₂ZrCl₂/MAO, 90%rac/10%meso‐Et(4,7‐Me₂Ind)₂ZrCl₂/MAO and rac‐H₂C(3‐tert‐BuInd)₂ZrCl₂/MAO was followed by sampling from the reaction mixture at fixed time intervals. Catalyst activity, copolymer composition and molar mass were studied as a function of time. The polymers showed an unusually low polydispersity and a significant increase in their molar mass with time, suggesting a quasi‐living polymerization.     

Effective activation of metallocene catalysts with supported‐type Ph3CClO4 in ethylene polymerization

Supported type cocatalysts using triphenylcarbenium perchlorate (Ph₃CClO₄) were prepared by impregnation on inorganic carrier, magnesium chloride (MgCl₂) and applied to ethylene polymerizations with rac‐Et[Ind]₂ZrCl₂. Homogeneous polymerizations with Ph₃CClO₄ were also carried out for comparison. The activity of homogeneous polymerization was much lower than that obtained with methylaluminoxane (MAO). On the other hand, rac‐Et[Ind]₂ZrCl₂ activated by the supported type Ph₃CClO₄/MgCl₂ system displayed high activity comparable to that obtained with MAO. From the results of fractionation and polymerization of the rac‐Et[Ind]₂ZrCl₂‐Ph₃CClO₄/MgCl₂ catalyst system, it was found that the increased activity mainly came from the active species in the supernatant part. UV‐vis spectroscopic measurements combined with ICP analysis indicate that the active species in the supernatant fraction are composed of a stoichiometric amount of perchlorate and metallocene catalyst.     

Insights into propylene/ω‐halo‐α‐alkenes copolymerization promoted by rac‐Et(Ind)2ZrCl2 and (pyridyl‐amido)hafnium catalysts

This article discussed the root causes of the interesting differences between rac‐Et(Ind)₂ZrCl₂ and dimethyl (pyridyl‐amido)hafnium in catalyzing the propylene/ω‐halo‐α‐alkene copolymerization. Confirmed by density functional theory (DFT) calculations, the larger spacial opening around the active center of rac‐Et(Ind)₂ZrCl₂ contributes to the coordination and insertion of the monomers, resulting in the higher catalytic activity, while the narrow spacial opening around the Hf center retards the chain transfer reaction, leading to the much higher molecular weights (M_ws) of the copolymers. The superior tolerability of Zr catalyst toward halogen groups might be attributed to that the dormant species generated from halogen coordination could be promptly reactivated. DFT calculations indicated the higher probability for the ω‐halo‐α‐alkene vinyl to coordinate with the Hf catalyst leading to the better ability to incorporate halogenated monomers. The high M_ws and the outstanding isotacticity achieved by the Hf catalyst determined the higher melting temperature values of the copolymers with a certain amount of halogen groups. In addition, the chain transfer schemes were employed to analyze why the presence of halogenated monomers greatly decreased the M_ws of the copolymers when rac‐Et(Ind)₂ZrCl₂ was used, while had no or little effect upon the M_ws in the copolymerization by the Hf catalyst. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 3421–3428     

Influences of methylaluminoxane separated by porous inorganic materials on the isospecific polymerization of propylene

Inorganic siliceous porous materials such as MFI type zeolite, mesoporous silica MCM‐41 and silica gel with different average pore diameters were applied to the adsorptive separation of methylaluminoxane (MAO) used as a cocatalyst in α‐olefin polymerizations. The separated MAOs combined with rac‐ethylene‐(bisindenyl)zirconium dichloride (rac‐Et(Ind)₂ZrCl₂) were introduced to propylene polymerization, and their influences on the polymerization activity and stereoregularity of the resulting polymers were investigated. The polymerization activity and isotactic [mmmm] pentad of the produced propylene were markedly dependent upon the pore size of the porous material used for adsorptive separation. From the results obtained from solvent extraction of the produced polymers, it was suggested that there are at least two kinds of active species with different stereospecificity in the rac‐Et(Ind)₂ZrCl₂/MAO catalyst system.     

Synthesis and characterization of ethylene‐propylene‐1‐pentene terpolymers

Ethylene (E), propylene (P), and 1‐pentene (A) terpolymers differing in monomer composition ratio were produced, using the metallocenes rac‐ethylene bis(indenyl) zirconium dichloride/methylaluminoxane (rac‐Et(Ind)₂ZrCl₂/MAO), isopropyl bis(cyclopentadienyl)fluorenyl zirconium dichloride/methylaluminoxane (Me₂C(Cp)(Flu)ZrCl₂/MAO, and bis(cyclopentadienyl)zirconium dichloride, supported on silica impregnated with MAO (Cp₂ZrCl₂/MAO/SiO₂/MAO) as catalytic systems. The catalytic activities at 25 °C and normal pressure were compared. The best result was obtained with the first catalyst. A detailed study of ¹³C NMR chemical shifts, triad sequences distributions, monomer‐average sequence lengths, and reactivity ratios for the terpolymers is presented. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 947–957, 2008     

Ethylene‐Norbornene Terpolymerization with 5‐Vinyl‐2‐norbornene Using Single‐Site Catalysts

The incorporation of 5‐vinyl‐2‐norbornene (VNB) into ethylene‐norbornene copolymer was investigated with catalysts [Ph₂C(Fluo)(Cp)]ZrCl₂ ( 1 ), rac‐[Et(Ind)₂]ZrCl₂ ( 2 ), and [Me₂Si(Me₄Cp)^tBuN]TiCl₂ ( 3 ) in the presence of MAO by terpolymerizing different amounts of 5‐vinyl‐2‐norbornene with constant amounts of ethylene and norbornene at 60°C. The highest cycloolefin incorporations and highest activity in terpolymerizations were achieved with 1 . The distribution of the monomers in the terpolymer chain was determined by NMR spectroscopy. As confirmed by XRD and DSC analysis, catalysts 1 and 3 produced amorphous terpolymer, whereas 2 yielded terpolymer with crystalline fragments of long ethylene sequences. When compared with poly‐(ethylene‐co‐norbornene), VNB increased both the glass transition temperatures and molar masses of terpolymers produced with the constrained geometry catalyst whereas decreased those for the metallocenes.     

Copolymerization of Propene and 5‐Vinyl‐2‐Norbornene: A Simple Route to Polar Poly(propylene)s

Summary: The metallocenes rac‐C₂H₄(Ind)₂ZrCl₂ ( 1 ), rac‐Me₂Si(Ind)₂ZrCl₂ ( 2 ), and rac‐Me₂Si(2‐Me‐benz[e]Ind)₂ZrCl₂ ( 3 ) efficiently copolymerize propene and 5‐vinyl‐2‐norbornene (VNB). 1 and 2 give a high VNB content and high productivities, whereas 3 gives moderate incorporation. Surprisingly, precatalysts 1 and 2 , which have very closely related structures, showed very different reactivities toward VNB, with 1 having a greater affinity for VNB than for propene. The copolymers are quantitatively converted into polyolefins with polar functionalities.

     

Synthesis of oxazoline functionalized polypropene using metallocene catalysts

Using two different zirconocene/MAO catalyst systems, propene was copolymerized with the comonomers 2‐(9‐decene‐1‐yl)‐1,3‐oxazoline and 2‐(4‐(10‐undecene‐1‐oxo)phenyl)‐1,3‐oxazoline, respectively. The catalysts used were rac‐Et[Ind]₂ZrCl₂ and rac‐Me₂Si[2‐Me‐4, 5‐BenzInd]₂ZrCl₂. Up to 0.53 mol‐% oxazoline could be incorporated into polypropene. Oxazoline content, molecular weight, degree of isotacticity and melting behavior were dependent on the catalyst system, comonomer structure and comonomer concentration in the feed.     

Influence of the catalyst and polymerization conditions on the long‐chain branching of metallocene‐catalyzed polyethenes

A study was made on the effects of polymerization conditions on the long‐chain branching, molecular weight, and end‐group types of polyethene produced with the metallocene‐catalyst systems Et[Ind]₂ZrCl₂/MAO, Et[IndH₄]₂ZrCl₂/MAO, and (n‐BuCp)₂ZrCl₂/MAO. Long‐chain branching in the polyethenes, as measured by dynamic rheometry, depended heavily on the catalyst and polymerization conditions. In a semibatch flow reactor, the level of branching in the polyethenes produced with Et[Ind]₂ZrCl₂/MAO increased as the ethene concentration decreased or the polymerization time increased. The introduction of hydrogen or comonomer suppressed branching. Under similar polymerization conditions, the two other catalyst systems, (n‐BuCp)₂ZrCl₂/MAO and Et[IndH₄]₂ZrCl₂/MAO, produced linear or only slightly branched polyethene. On the basis of an end‐group analysis by FTIR and molecular weight analysis by GPC, we concluded that a chain transfer to ethene was the prevailing termination mechanism with Et[Ind]₂ZrCl₂/MAO at 80 °C in toluene. For the other catalyst systems, β‐H elimination dominated at low ethene concentrations. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 376–388, 2000     

Preparation of a PE/MT Composite by Copolymerization of Ethylene with In‐Situ Produced Ethylene Oligomers under a Dual Functional Catalyst System Intercalated into MT Layer

The catalyst dichlorobis(acetylacetone)zirconium was intercalated into montmorillonite (MT) together with AlEt₂Cl as a cocatalyst. Reacting ethylene in the presence of this catalyst yields α‐olefin oligomers with over 80% selectivity. [rac‐Et(Ind)₂ZrCl₂]/MAO was then added to form a dual functional catalyst system. An MT particle‐dispersed polyethylene composite was prepared by copolymerization of the in‐situ produced oligomers with ethylene using this dual system.     

Random propene/4‐methyl‐1‐pentene copolymers synthesized with C2 symmetric highly isospecific metallocenes

Propene (P)/4‐methyl‐1‐pentene (Y) copolymers in a wide range of composition were prepared with isospecific single center catalysts, rac‐Et(IndH₄)₂ZrCl₂ ( EBTHI ), rac‐Me₂Si(2‐Me‐BenzInd)₂ZrCl₂ ( MBI ), and rac‐CH₂(3‐^tBuInd)₂ZrCl₂ ( TBI ). ¹³C NMR analysis of copolymers and statistical elaboration of microstructural data at triad level were performed. Unprecedented and surprising results are here reported. Random P/Y copolymers were prepared with the most isospecific catalyst, TBI , that is known to prepare ethene/propene and ethene/4‐methyl‐1‐pentene copolymers with long homosequences of both comonomers, whereas longer homosequences of both comonomers were observed in copolymers from the less enantioselective metallocenes EBTHI and MBI . These findings, which are against what is acknowledged in the field, can pave the way for the preparation on a large scale of random propene‐based copolymers. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 2575–2585     

Synthesis of Various Functional Propylene Copolymers Using rac‐Et[1‐Ind]2ZrCl2/MAO as the Catalyst System

Propylene copolymers with different polar groups were synthesised using rac‐Et[1‐Ind]₂ZrCl₂/MAO as the catalyst system. 10‐Undecen‐1‐ol, 10‐undecenoyl chloride, 10‐undecenoic acid, 2‐(9‐decen‐1‐yl)‐1,3‐oxazoline, 2‐(9‐decen‐1‐yl)‐4,4‐dimethyl‐1,3‐oxazoline, and 2‐[4‐(10‐undecene‐1‐oxy)phenyl]‐1,3‐oxazoline were used as comonomers. The addition of water to the 10‐undecenoyl chloride copolymer solution led to an acid‐functionalised copolymer. In the case of 2‐(9‐decen‐1‐yl)‐1,3‐oxazoline and its homopolymers, polymerisation temperature was varied. Up to 0.61 mol‐% comonomer were incorporated into the poly(propylene)s. The catalyst activities for 10‐undecen‐1‐ol, 10‐undecenoyl chloride and 10‐undecenoic acid were much higher than for the oxazoline comonomers.     

The Influence of Bridge Type on the Activity of Supported Metallocene Catalysts in Ethylene Polymerization简

Ethylene polymerization was carried out by immobilization of rac-ethylenebis(1-indenyl)zirconium dichloride(Et(Ind)2 ZrCl2) and rac-dimethylsilylbis(1-indenyl)zirconium dichloride(Me2 Si(Ind)2 ZrCl2) preactivated with methylaluminoxane(MAO) on calcinated silica at different temperatures. Polymerizations of ethylene were conducted at different temperatures to find the optimized polymerization temperature for maximum activity of the catalyst. The Me2 Si bridge catalyst showed higher activity at the lower polymerization temperature compared to the Et bridge catalyst. The highest catalytic activities were obtained at temperatures about 50 °C and 70 °C for Me2 Si(Ind)2 ZrCl2 /MAO and Et(Ind)2 ZrCl2 /MAO catalysts systems, respectively. Inductively coupled plasma-atomic emission spectroscopy results and polymerization activity results confirmed that the best temperature for calcinating silica was about 450 °C for both catalysts systems. The melting points of the produced polyethylene were about 130 °C, which could be attributed to the linear structure of HDPE.     

New synthetic route to methylaluminoxane for ethylene polymerisation in the presence of zirconocene

A facile synthetic route to MAO based on the reaction between benzoic acid and TMA in presence of catalytic amount of commercial MAO is described. The formation of MAO involves the alkylation of benzoic acid along with the formation of –O–Al– bonds. Study of ethylene polymerisation with racEt(Ind)₂ZrCl₂ shows that this aluminoxane is as efficient as commercial MAO in activating the catalyst. To cite this article: H. Cramail et al., C. R. Chimie 5 (2002) 49–52     

Ethylene/hexene copolymerization with the heterogeneous catalyst system SiO2/MAO/rac‐Me2Si[2‐Me‐4‐Ph‐Ind]2ZrCl2: The filter effect

The main focus of this study is the ethylene/hexene copolymerization with the silica supported metallocene SiO₂/MAO/rac‐Me₂Si[2‐Me‐4‐Ph‐Ind]₂ZrCl₂. Polymerizations were carried out in toluene at a reaction temperature of 40°C–60°C and the cocatalyst used was triisobutylaluminium (TIBA). The kinetics of the copolymerization reactions (reactivity ratios r_E/H, monomer consumption during reaction) were investigated and molecular weights M_w, molecular weight distributions MWD and melting points T_m were determined. A schematic model for the blend formation observed was developed that based on a filtration effect of monomers by the copolymer shell around the catalyst pellet.     

Synthesis and properties of polyethylene with side‐chain triphenylamines as hole‐transporting materials

The copolymerization of ethylene with triphenylamine (TPA)‐containing α‐olefin monomer 1 using a rac‐Et(Ind)₂ZrCl₂ ( EBIZr )/MAO catalytic system was investigated to prepare polyethylene with pendent TPA groups. Despite the presence of a large excess of TPA moieties, the polymerization reactions efficiently produce copolymers of high‐molecular‐weight with the comonomer incorporation up to 6.1 mol % upon varying the comonomer concentration in the feed. Inspection of the aliphatic region of the ¹³C‐NMR spectrum and the estimated copolymerization parameters (r ₁ ≈ 0 for 1 and r_E ≈ 43 for ethylene) reveal the presence of isolated comonomer units in the polymer chain. While UV–vis absorption measurements of the copolymers show an invariant absorption feature, PL spectra exhibit a slightly red‐shifted emission with increasing content of 1 in the polymer chain. All the copolymers show high thermal stability (T_d5 > 436 °C), and the electrochemical stability toward oxidation is also observed. Particularly, the copolymer displays hole‐transporting ability for the stable green emission of Alq₃ when incorporated into the hole‐transporting layer of an electroluminescence device. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 5816–5825, 2008     

Tacticity of poly‐α‐olefins from poly‐1‐hexene to poly‐1‐octadecene

A systematic study of the influence of the α‐olefin size, the catalyst stereospecificity and the reaction temperature was done on the catalytic activity and tacticity of poly‐α‐olefins from 1‐hexene to 1‐octadecene. The metallocenes used were rac‐Et[Ind₂]ZrCl₂ ( 1 ) and Me₂C[Cp(9‐Flu)]ZrCl₂ ( 2 ) to obtain isotactic and syndiotactic polyolefins. Some catalysts giving atactic polymers were also used in order to study all the possible ¹³C NMR pentades. Catalytic activities increased and isotacticity and syndiotacticity decreased with temperature, but no real trend was found with the α‐olefin size. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4744–4753, 2005     

Ethylene copolymerization with cyclic dienes using rac‐Et[Ind]2ZrCl2–Methylaluminoxane

The effect of the copolymerization temperature and amount of comonomer in the copolymerization of ethylene with 1,3‐cyclopentadiene, dicyclopentadiene, and 4‐vinyl‐1‐cyclohexene and the rac‐Et[Ind]₂ZrCl₂–methylaluminoxane metallocene system was studied. The amount of comonomer present in the reaction media influenced the catalytic activity. Dicyclopentadiene was the most reactive comonomer among the cyclic dienes studied. In general, copolymers synthesized at 60 °C showed higher catalytic activities. Ethylene–dicyclopentadiene copolymers with high comonomer contents (>9%) did not show melting temperatures. 1,3‐Cyclopentadiene dimerized into dicyclopentadiene during the copolymerization, giving a terpolymer of ethylene, cyclopentadiene, and dicyclopentadiene. A complete characterization of the products was carried out with ¹H NMR, ¹³C NMR, heteronuclear chemical shift correlation, differential scanning calorimetry, and gel permeation chromatography. © 2002 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 40: 471–485, 2002; DOI 10.1002/pola.10133