Synthesis of AB and ABA block copolymers as compatibilizers in nylon 6/polycarbonate blends

Nylon 6 (Ny6) and Bisphenol A polycarbonate (PC) are immiscible and form biphasic blends. To improve the compatibility of Ny6 and PC several ABA and AB Ny6/PC block copolymers were synthesized, and their compatibilizing behavior on the blends were tested. Block copolymers were prepared by reacting monoamino- or diamino-terminated Ny6 homopolymers with high molecular weight PC at 130°C in anhydrous DMSO. The reaction of diamino- and monoamino-terminated Ny6 with polycarbonate produces block copolymers of the type PC-Ny6-PC (ABA) and PC-Ny6 (AB), respectively, plus a certain amount of unconverted PC degradated to lower molecular weights. To separate the block copolymer from the unconverted PC, a selective fractionation with tetrahydrofuran (THF) and trifluoroethanol (TFE) was carried out. Three different fractions were obtained: THF-soluble fraction, TFE-soluble fraction, and the TFE-insoluble fraction. The scanning electron microscopy (SEM) analysis of a 75/25 (wt/wt) Ny6/PC blend added with 2% of ABA or AB block copolymers, showed the presence of smaller PC particles more adherent to the polyamide matrix, with respect to the same blend nonadded, which is clearly biphasic. The size of the PC particles decreases from ABA to AB compatibilized blends and the adhesion with the matrix is increases in the same way. © 1996 John Wiley & Sons, Inc.     

Random copolymerization of macromonomers as a versatile strategy to synthesize mixed-graft block copolymers

The random copolymerization of norbornene-functionalized macromonomers was explored as a method of synthesizing mixed-graft block copolymers (mGBCPs). The copolymerization kinetics of a model system of polystyrene (PS) and poly(lactic acid) (PLA) macromonomers was first analyzed, revealing a gradient composition of side chains along the mGBCP backbone. The phase separation behavior of mGBCPs with PS and PLA side chains of various backbone lengths and side chain molar ratios was investigated, and increasing the backbone length was found to stabilize the phase-separated nanostructures. The graft architecture was also demonstrated to improve the processability of the mGBCP, compared to a linear counterpart. Investigations of mGBCPs comprised of polydimethylsiloxane and poly(ethylene oxide) side chains exemplified the diverse self-assembled morphologies, including a Frank-Kasper A15 phase, that can be obtained with mGBCPs synthesized by random copolymerization of macromonomers. Lastly, a ternary mGBCP was synthesized by the copolymerization of three macromonomers.     

Block copolymers as compatibilizers for blends of linear low density polyethylene and polystyrene

Compatibilization of blends of linear low-density polyethylene (LLDPE) and polystyrene (PS) with block copolymers of styrene (S) and butadiene (B) or hydrogenated butadiene (EB) has been studied. The morphology of the LLDPE/PS (50/50) composition typically with 5% copolymer was characterized primarily by scanning electron microscopy (SEM). The SEB and SEBS copolymers were effective in reducing the PS domain size, while the SB and SBS copolymers were less effective. The noncrystalline copolymers lowered the tensile modulus of the blend by as much as 50%. Modulus calculations based on a coreshell model, with the rubbery copolymer coating the PS particle, predicted that 50% of the rubbery SEBS copolymer was located at the interface compared to only 5–15% of the SB and SBS copolymers. The modulus of blends compatibilized with crystalline, nonrubbery SEB and SEBS copolymers approached Hashin's upper modulus bound. An interconnected interface model was proposed in which the blocks selectively penetrated the LLDPE and PS phases to provide good adhesion and improved stress and strain transfer between the phases. © 1995 John Wiley & Sons, Inc.     

Polyethylene-based polyurethane copolymers and block copolymers

Low molecular weight hydroxy terminated polyethylene (HTPE) containing on average an ethyl group every 16–18 carbon atoms, and a hydroxy functionality of 2.6, has been used to prepare polyurethane copolymers and block copolymers which have good solvent resistance. The polymers show somewhat complicated thermal behavior, including T_g's at around −40°C due to the HTPE and diffuse endotherms between 40 and 60°C. The simple copolymers, containing only the polyol and a diisocyanate, show infrared evidence for two phases in the case where CHDI (trans-1,4-diisocyanatocyclohexane) was used, and poorer phase separation where other diisocyanates were used. Dynamic mechanical spectra show very broad tan delta transitions for the copolymers in the range of -9 to −23°C. All the polymers exhibit another transition in the G” curve above room temperature. SAXS reveals a microphase separated structure at 30°C for the simple copolymers which increases in spacing, then disappears in the 60–70°C range. With cooling, the microphase separated structure reappears readily for the CHDI-based copolymer, while its reappearance shows a hysteresis resulting from rate effects for the other copolymers.     

Random and block styrenic copolymers bearing both ammonium and fluorinated side‐groups

1H,1H,2H,2H‐Perfluorooctyloxymethylstyrene (FS) was prepared and copolymerized with chloromethylstyrene (CMS). Conventional radical copolymerization of both these aromatic monomers led to poly(CMS‐co‐FS) random copolymers for which CMS was shown to be more reactive than the fluorinated comonomer. Their controlled radical copolymerization based on degenerative transfer, namely iodine transfer polymerization (ITP), led to various poly(CMS)‐b‐poly(FS) block copolymers. Molecular weights of poly(CMS‐co‐FS) copolymers reached 33,000 g mol^?1 while those of poly(CMS)‐b‐ poly(FS) block copolymers were 22,000 g mol^?1. Their composition ranged from 18 to 61 mol.% in FS. These copolymers were modified via a cationization step, aiming at replacing the chlorine atom in CMS unit by a trimethylammonium group, leading to the formation of cationic sites. The resulting functionalized copolymers exhibited different solubilities. If both copolymerization techniques led to water‐insoluble copolymers, the block architecture enabled incorporating lower FS proportion, resulting in more cationic sites. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Balance of polyacrylate-fluorosilicone block copolymers as icephobic coatings

Polyacrylate-fluorosilicone block copolymers, namely, polyacrylate-b-polydimethylsiloxane and polyacrylate-bpolymethyltrifluoropropylsiloxane were synthesized for fabricating icephobic coatings. The surface morphology and chemical composition of the block copolymers were characterized by atomic force microscopy and X-ray photoelectron spectroscopy, suggesting that the fluorosilicone blocks aggregated on the top of the copolymer surfaces. Results of water contact angles and ice shear strength demonstrated a certain amount adding of methacryloisobutyl polyhedral oligomeric silsesquioxane could lead to the decrease of contact angle hysteresis and increase of surface roughness, consequently resulting in significant reduction of the ice adhesion strength. Therefore, the block copolymers with the combined advantages of silicone and fluoropolymers could be potentially applied as icephobic coatings.     

Electroactive block copolymers

Synthesis, characterization and properties of microphase separated mixed (ionic and electronic) conducting or MIEC block copolymers are reported. Poly{[ω-methoxyocta(oxyethylene) methacrylate]-block-(4-vinylpyridine)}, abbreviated as P[MG8–4VP], and poly{(3-methylthiophene)-block-[(ω-methoxyocta(oxyethylene) methacrylate]}, abbreviated as P[3MT-MG8], have been synthesized. Differential scanning calorimetry (DSC) studies indicate that the polymers form a microphase separated structure. P[3MT-MG8] can be doped with I₂ and LiClO₄ to generate electronic and ionic conducting microdomains, respectively. For the P[3MT-MG8] series, bulk electronic conductivity as high as 1×10⁻³ S cm⁻¹ and bulk ionic conductivity as high as 6.6×10⁻⁷ S cm⁻¹ is observed at 30°C. This work represents a new concept in the area of electroactive polymers and should impact the microelectrochemical device industry.     

Ferroelectric block copolymers

A block copolymer consisting of polystyrene and a side chain ferroelectric liquid crystalline polymer was synthesized using polymer analogous chemistry on a monodisperse poly(styrene-b-isoprene). Composition was adjusted to give lamellar microstructure after addition of the mesogenic side groups. If placed in an LC cell without orientation of domains, no ferroelectric response was observed. After shearing the thin film, presumably due to alignment of lamellae, a bistable ferroelectric switching could be detected.     

Dendronised block copolymers as potential vectors for gene transfection

A series of block copolymers containing a dendronised cationic block for efficient DNA binding and a poly(ethylene glycol) block for encapsulation of the complex were synthesised in a modular fashion using a combination of click chemistry and ring-opening metathesis polymerisation. DNA binding experiments, investigated using gel electrophoresis, dynamic light scattering and transmission electron microscopy, showed that all polymers prepared in this study strongly complex DNA and self-assemble into polyion complex micelles with apparent hydrodynamic radii ranging from 20-120 nm at physiological pH (7.4). The in vitro transfection efficiency and toxicity of these potential non-viral vectors were also evaluated in HeLadouble dagger cells using plasmid DNA encoding for green fluorescent protein as the reporter gene.     

Synthesis,characterization, and properties of block and bigraft copolymers

The syntheses of poly(styrene-b-isobutylene), poly[(ethylene-co-propylene-co-1,4-hexadiene)-g-styrene-g-α-methylstyrene], and poly[(ethylene-co-propylene-co-1,4-hexadiene)-g-styrene-g-isobutylene] have been accomplished by using the principle of selective sequential initiation. This method makes use of the large differences in initiation rates that exist between labile organic chlorides and bromides when these halides interact with alkylaluminum compounds. Synthesis conditions have been worked out which allow composition control. These new AB blocks and bigrafts exhibit unusual mechanical and solubility properties, some of which will be described. For example, the Nordel-g-PSt-g-PIB bigraft exhibits only one low temperature transition (DSC, Rheovibron), suggesting an intimate aggregation of Nordel and polyisobutylene phases.     

Organoboronium amphiphilic block copolymers

A new class of amphiphilic organometallic block copolymers with cationic organoboron pendant groups was developed. Selective replacement of one of the bromine substitutents on each boryl group of the block copolymer PSBBr₂‐b‐PS with an organometallic reagent ArM (ArM = 2,4,6‐trimethylphenyl copper, 4‐t‐butylphenyltrimethyl tin) followed by treatment with 2,2′‐bipyridine gave the novel block copolymers [ 3Ar ](Br)_n as light yellow solid materials that show good stability in air and moisture and high solubility in most organic solvents. Their structure and composition were confirmed by multinuclear NMR, GPC, and elemental analysis. Highly regular micellar aggregates form in block‐selective solvents (e.g., MeOH, toluene) as demonstrated by ¹H NMR, dynamic light scattering, and transmission electron microscopy. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 6612–6618, 2009     

Main-chain supramolecular block copolymers

Block copolymers are key building blocks for a variety of applications ranging from electronic devices to drug delivery. The material properties of block copolymers can be tuned and potentially improved by introducing noncovalent interactions in place of covalent linkages between polymeric blocks resulting in the formation of supramolecular block copolymers. Such materials combine the microphase separation behavior inherent to block copolymers with the responsiveness of supramolecular materials thereby affording dynamic and reversible materials. This tutorial review covers recent advances in main-chain supramolecular block copolymers and describes the design principles, synthetic approaches, advantages, and potential applications.     

Conformationally asymmetric block copolymers

The standard parameters controlling AB diblock copolymer phase behavior are χN and f_A, where χ is an A-B segment interaction parameter, N is the overall degree of polymerization, and f_A is the volume fraction of the A block. Recently, it has been recognized that the ratio of the A and B statistical segment lengths α_A/α_B also represents another important parameter. Here, we theoretically examine the effects of this latter parameter on the phase behavior using the standard Gaussian chain model. Calculations are performed using both self-consistent field theory (SCFT) and strong segregation theory (SST). The ratio α_A/α_B is shown to have strong effects on order-order phase boundaries. Furthermore, it significantly affects the relative stability of the complex phases. In particular, it enhances the metastability of the perforated lamellar phase and may actually cause it to become an equilibrium structure. We also illustrate that varying α_A/α_B produces large changes in the relative domain spacings at order-order phase boundaries, which could strongly affect the kinetics of these transitions. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35 : 945–952, 1997     

Self-assembly of block copolymers

Block copolymer (BCP) self-assembly has attracted considerable attention for many decades because it can yield ordered structures in a wide range of morphologies, including spheres, cylinders, bicontinuous structures, lamellae, vesicles, and many other complex or hierarchical assemblies. These aggregates provide potential or practical applications in many fields. The present tutorial review introduces the primary principles of BCP self-assembly in bulk and in solution, by describing experiments, theories, accessible morphologies and morphological transitions, factors affecting the morphology, thermodynamics and kinetics, among others. As one specific example at a more advanced level, BCP vesicles (polymersomes) and their potential applications are discussed in some detail.     

Random low vinyl styrene-isoprene copolymers

The present work is to the syntheses and characterization of random, low vinyl copolymers containing styrene and isoprene (SIR’s). The content of these SIR’s ranged from 10% styrene/90% isoprene to 60% styrene/40% isoprene, and all were soluble in hexane solvent. The anionic polymerization of these SIR’s was initiated by a catalyst system of various sodium dodecylbenzene sulfonate (SDBS) to n-butyllithium (n-BuLi) ratios. The SDBS allowed for styrene to become randomly incorporated onto the polyisoprene chain without any increase in the 3,4-unit of the isoprene. The glass transition temperature of the resulting polymers could be controlled by the styrene content and microstructure (blocky versus random) in the polymer chain. Kinetic data confirmed that styrene and isoprene have similar reaction kinetics. NMR and ozonolysis confirmed that random, low vinyl SIR’s were indeed being synthesized. The unique features of this system are that it does not metallate the polymers as was seen in the previous publication using the sodium and potassium alkoxides. Molecular weight differences due to SDBS are discussed. Finally, rubber process analyzer (RPA) results were presented for various styrenes content SIR’s.     

Roll-Casting of block copolymers and of block copolymer-homopolymer blends

An improved technique for casting highly oriented films of block copolymers from solutions subjected to flow is presented. Polymer solutions were rolled between two counter-rotating adjacent cylinders while at the same time the solvent was allowed to evaporate. As the solvent evaporated, the block copolymers microphase separated into globally oriented structures. Using this method known as ‘roll-casting’ we present in this paper a study of the morphology of polystyrene-polybutadiene-polystyrene (PS/PB/PS) triblock copolymer cast with and without additional high molecular weight homopolymers. The pure copolymer films consisted of polystyrene cylinders assembled on a hexagonal lattice in a polybutadiene matrix in a near single-crystal structure. Blends of copolymer with high molecular weight polystyrene and/or polybutadiene, phase separated into ellipsoidal regions of homopolymer embedded in an oriented block copolymer matrix. Annealing the films resulted in conversion of the homopolymer regions to spheres accompanied by some misalignment of the copolymer microdomains. The morphology of these films as revealed by TEM is discussed. A brief discussion of the flow field that develops in the experimental system is also presented and its similarity to the flow field of our previous work is shown. © 1994 John Wiley & Sons, Inc.