Improving water sensitivity in acrylic films using surfmers

The water sensitivity of films obtained from high solids content acrylic latexes was investigated, with special focus on the role of the surfactant used in the synthesis step. The performance of films obtained from latexes stabilized by nonionic surfmers was compared to that of the acrylic latexes stabilized with conventional nonionic and anionic surfactants. It was seen that the latexes stabilized with reactive surfactants exhibited a remarkably better resistance to both water permeability and water vapor permeability and therefore enlarged the durability of the films. Atomic force microscopy images suggested that the defects created by surfactant migration in the latexes stabilized with conventional surfactants promoted the permeation of water by capillarity.     

The effect of polymerizable surfactants on morphology and electro-optical of PDLCs films based on epoxy acrylate system

Polymer dispersed liquid crystals (PDLCs) have been extensively studied for various excellent electro-optical applications. The anchoring interaction of liquid crystals (LCs) molecules on the surface of the polymer cavity surrounding an LCs droplet has a crucial effect on the electro-optical performance of the PDLCs. The effect of polymerizable surfactants on the electro-optical properties of PDLCs films was studied in detail. The active double bonds were polymerized with prepolymer to stabilize the performance of polymer matrix. The experimental results showed that polymerizable surfactants could effectively reduce the driving voltage. The speed of polymerization was monitored by real-time transmittance. The electro-optical properties of PDLC films were measured by Polarimeter (PerkinElmer Model 341). The driving electric field was reduced from 3.9 V/μm to about 2.8 V/μm for doping undec-10-enoic acid at curing temperature 80?°C. The surfactants containing polymerizable functional groups, polarity, and alkyl chain weakened the surface anchoring between LCs droplets and polymer interface. The morphologies of PDLCs films were also investigated by polarizing optical microscopy (POM) and Fourier transform infrared (FTIR) images. The LC droplets were encapsulated by polymerizable surfactant according to FTIR images.     

Synthesis and characterization of covalently colored polymer latex based on new polymerizable anthraquinone dyes

Novel polymerizable red and yellow dyes, consisting of anthraquinone chromophore, alkyl spacer, and acryloyl group, were first synthesized and then used as comonomers in the semicontinuous emulsion copolymerization of styrene, butyl acrylate, and methacrylic acid to fabricate polymer latexes. The influences of the dye monomers on the emulsion polymerization process, the latex particle size and its distribution, the molecular weight of the latex polymer, as well as the light fastness of the polymer latex films, were investigated. Results indicated that, despite of the inhibition effect of the polymerizable dyes on polymerization, stable colored polymer latexes could be prepared with high conversion of total monomers, whereas the conversion of the polymerizable dye decreased as increasing the amount of dye. The light fastness of the covalently colored polymer latex films was proved to be much better than that of the noncovalently colored polymer latex films due to the covalent bond of dye and polymer chains.     

室温自交联丙烯酸酯乳液的制备与表征

使用3种含不饱和双键硅氧烷,乙烯基三(β-甲氧基乙氧基)硅烷(A172)、乙烯基三乙氧基硅烷(VTES)和γ-甲基丙烯酰氧丙基三甲氧基硅烷(A174)为功能单体,采用半连续乳液聚合法制备了室温自交联丙烯酸酯乳液,探讨了硅氧烷功能单体在不同pH条件下水解情况以及其种类和用量对乳液及乳胶膜性能的影响.结果表明,pH在7～9之间时硅氧烷功能单体水解最慢;A172在pH为8.4时5h内就水解完全;增加VTES和A174的用量均能提高乳胶膜的交联度、力学性能和耐水性.控制聚合过程的pH值以抑制硅氧烷功能单体的水解并调节乳液成膜时的pH值以加速硅氧烷功能单体的水解从而增强胶膜的交联程度,发现酸性或碱性条件下得到乳胶膜比中性条件下胶膜的力学和耐水性能均有不同程度的提高,并且在酸性条件下胶膜的性能提高最多.对比使用A174和VTES制备的胶膜,发现这种方法对含有A174胶膜的效果不明显,而含VTES胶膜的性能提高最为显著.     

Properties and characterization of novel cationic polyacrylate latex containing fluorine and silicon prepared with soap-free emulsion polymerization

The novel cationic polyacrylate latex containing fluorine silicon was successfully prepared via soap-free emulsion polymerization of butyl acrylate, methyl methacrylate, vinyltriethoxysilane and hexafluorobutylmethacrylate in water phase, which were initiated with water soluble azo initiator and emulsified with the mixed surfactants polymerizable emulsifier and OP-10. The films of the resultant latex were characterized by Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and contact angle (CA) determinator, respectively. In comparison with the conventional polyacrylate latex, the thermal stability and water resistance of novel latex film are improved. The conditions of preparing the novel cationic acrylate latexes were optimized. The optimum conditions of preparing the novel latex are as follows: the amount of emulsifiers and the initiator are 6.0% and0.3%, respectively; both the amount of VETS and amount of HFMA are 6.0%. In this case, the conversion is high and the polymerization stability is good.     

A Facile One‐Step Method to Prepare Three‐Dimensional Ordered Latex Particles

Three‐dimensional ordered latex particles were prepared in presence of polymerizable anionic emulsifier—sodium undec‐10‐enoate (UDNa) in emulsion polymerization. Only under a certain monomer/emulsifier ratio can we get such a result. Three‐dimensional ordered latex particles cannot be acquired with the use of conventional emulsifiers such as sodium dodecyl sulfate (SDS), etc. The double bond of polymerizable emulsifier can copolymerize with the main monomer and become covalently bound to integrate with the main polymer chains which result in stable latexes. TEM and SEM images show that whether it is diluted or not the latexes can always keep in the three‐dimensional regularly order.     

Reactive surfactants in heterophase polymerization: Colloidal properties,film‐water absorption,and surfactant exudation

In this article the results obtained with latexes prepared by emulsion polymerization with a conventional surfactant and a polymerizable surfactant (surfmer) are presented. For this study, well‐defined styrene‐butylacrylate latexes with a conventional nonreactive surfactant (sodium dodecyl sulfate) and a maleate diester surfmer, of which films can be easily cast, were used. The latex with the surfmer was prepared following a surfmer addition strategy to maximize the amount of surfmer bound to the particle surface, and not buried in the particle interior. The latex properties in terms of mechanical stability, film‐water absorption, and film‐surfactant exudation were assessed and compared. The mechanical stability and water‐absorption properties of the latex prepared with surfmer were better than those of the latex with sodium dodecyl sulfate. Additionally, by using a surfmer the surfactant migration to the film‐substrate and film‐air interfaces can be inhibited. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2994–3000, 2002     

Recent progress in reactive surfactants in emulsion polymerisation

In the synthesis of latexes for use in waterborne coatings, the benefits of using reactive surfactants are now well known. Improvements are obtained in the stability of the latexes, due to the fact that they are not desorbed from the particle surface. The film properties are also better, chiefly if the films are exposed to humidity, where the water rebound is decreased significantly. This lecture summarises some recent progress obtained in that field through a European programme, including the participation of 10 academic and industrial laboratories. Four topics are considered. The first one is dealt with a series of anionic surmers (polymerizable surfactants) prepared upon reacting a polymerisable alcohol with either maleic, or succinic, or sulfosuccinic anhydride. One of these products, resulting from the addition of Hydroxyethylmethacrylate on maleic anhydride is now available commercially, From maleic anhydride one get bifunctional surfmers with 2 polymerisable groups, while the two other anhydride lead to monofunctional surfmers. All these products are engaged in seeded core-shell polymerisations, resulting in film-forming latexes quite stable during and after the polymerisation. However, because they are simply anionic, they do not provide steric stabilization and the latexes flocculate upon addition of strong electrolytes or in freezing tests, except if they are engaged in miniemulsion polymerisations initiated with KPS. The second topic is concerned with a series of nonionic block copolymer surfmers. A hydrophilic sequence of ethylene oxide units, produced upon ring opening living anionic polymerisation, is followed by a hydrophobic sequence of propyleneoxide, and the living polymer is killed with a polymerisable group attached on a reactive halogen atom. A variety of polymerisable groups have been used: styrenic, methacrylic, vinylic, allylic and maleic. The HLB balance is controlled through the lentgh of the hydrophilic and hydrophobic sequences. The more reactive, associated with an adequate HLB balance allows to prepare core-shell latexes with an excellent steric stabilisation at solid contents up to 40%. It is not the case for the less reactive maleic or allylic, the behaviour of which is close to that of a non reactive surfactant with the same structure. Transurfs, with an addition-fragmentation mechanism, is the subject of the third topic. A first study was carried out by the group of Eindhoven, who produced a new surfactant on the basis of a MMA dimer condensed on a long chain bromoalcohol and then sulfonated. This transurf was engaged in a MMA emulsion polymerisation, and compared with SDS; the polymerisation rate was lower and the molecular weight was broader. Optimisation of the incorporation of the transurf was achieved upon using starved feed conditions. We have carried out styrene miniemulsion using controlled RAFT process with a surfactant belonging to the first family reported above together with a RAFT agent. Finally we have used a RAFT agent derived from the nonionic block copolymer surfactants.     

Synthesis,characterization, and utilization of itaconate‐based polymerizable surfactants for the preparation of surface‐carboxylated polystyrene latexes

Two polymerizable surfactants (surfmers), namely, monododecyl itaconate (MDDI) and monocetyl itaconate (MCI), were synthesized by reacting itaconic anhydride with 1‐dodecanol and cetyl alcohol, respectively. A series of uncrosslinked and crosslinked surface‐carboxylated latexes were prepared from styrene and styrene–divinylbenzene, respectively, using varying amounts of these two surfmers. The latexes were characterized by gravimetry, dynamic light scattering, and conductometric titration in order to obtain the conversion, particle size distribution, and concentration of surface carboxyl groups, respectively. The size of latex varied between 41–72 nm and was seen to depend inversely on the surfmer concentration. In the case of the soluble polystyrene latexes, solution ¹H NMR spectra provided conclusive evidence for surfmer incorporation into the polymer chain. Comparison of the incorporation levels determined by NMR with the surface carboxylic acid concentrations in the latexes, determined by conductometric titrations, revealed that the majority of the surfmers, as ancticipated, were present on the latex surface. The study of the stability of the latexes to varying salt concentrations clearly demonstrated that the smaller‐size latexes having higher surface carboxyl group density exhibited far improved stability when compared with the larger‐size ones having lower surface carboxyl group density. Similarly, enhanced freeze‐thaw stability was also observed for the smaller‐size latexes. MCI‐based latexes exhibited marginally improved stability compared with those prepared using MDDI, which again seems to be because of the higher surface functional group density in the former. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3257–3267, 2005     

Evaluation of Organically Modified Layered Double Hydroxides as Fillers for the Preparation of Polymer Nanocomposites in Miniemulsion Polymerization

Latexes of poly(n‐butyl acrylate‐co‐methyl methacrylate) [P(BA‐co‐MMA)] filled with magnesium–aluminum layered double hydroxides (MgAl‐LDHs) are synthesized using miniemulsion polymerization. Three commercial LDHs organically modified with different types of anions are used as fillers (Perkalite F100S, Perkalite A100, and Perkalite AF50) and three different types of surfactants are tested to stabilize the miniemulsions including a cationic, an anionic, and a nonionic one. Stable LDH‐containing miniemulsions are prepared with a mixture of sodium dodecyl sulfate and Triton X‐405 and the polymerizable co‐stabilizer octadecyl acrylate. They are then polymerized to yield nanocomposite latexes. Depending on the type of LDH used, the presence of the inorganic material in the reaction medium affects the polymerization kinetics. X‐ray diffraction analysis of the resulting nanocomposite films suggests exfoliation of the inorganic material. The glass transition temperature of the nanocomposites is not affected by the LDHs and the decomposition temperature of the nanocomposites determined by thermogravimetric analysis is greater than that of the pure polymer.     

可聚合表面活性剂的研究进展

在乳液聚合中，表面活性剂发挥着非常关键的作用，但同时它们也存在不足的方面，一个比较有前景的方法就是使用可聚合表面活性剂。可聚合表面活性剂以牢固的共价键键合到聚合物粒子上，有效避免了表面活性剂的解析及其在膜中的迁移。本文综述了近年来可聚合表面活性剂的进展，主要讨论了阴离子、非离子、阳离子可聚合表面活性剂的特征和性质及其在乳液聚合中的应用。     

Preparation of functionalized polystyrene latexes by radiation-induced miniemulsion polymerization using a Y-type polymerizable surfactant as sole stabilizers

Functionalized polystyrene latexes were prepared by miniemulsion polymerization using a Y-type polymerizable surfactant bearing a carboxylic acid group as sole stabilizers. Kinetics analysis showed that there was no constant rate stage, which coincided with the kinetics mechanism of the typical miniemulsion polymerization. The latexes obtained were characterized by transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared (FTIR) spectroscopy. It was found that the latexes prepared by miniemulsion polymerization initiated by gamma-ray had more narrowly particle size distribution compared with by potassium persulfate. XPS and FTIR results indicated that the carboxyl group was present on the surface of the polymer particles.     

High solids content latexes with low viscosity

The effect of particle size distribution (PSD) on the solids content and viscosity of the multi-sized latex was investigated by blending mono-sized latexes and measuring their rheological properties. The results showed that the maximum packing (highest solids content) was observed at a weight fraction 80% of large particles with respect to total solids content for both bi-modal and tri-modal latexes, and the lowest viscosity was obtained when the ratio of large to medium to small particles was approximately 80/10/10 (by weight). A two-stage technique to prepare high solids multi-sized polymer latex was developed by using a polymer latex previously made as seed and by adding small amount of additional surfactants and/or second group of polymer particles. The PSD of the latex was optimized by varying the amount of the seed, the additional surfactants, and the second group of particles. Film forming latexes with high solids (>65%) and low viscosity were obtained. Received: 18 February 2000 Accepted: 30 September 2000     

Styrenic surfmer in emulsion copolymerization of acrylic monomers. II. Copolymerization and film properties

Polymerizable styrenic surfactants (surfmers) and nonreactive analogs, have been applied in emulsion copolymerization of acrylic monomers in a seeded semibatch process. Stable core-shell latexes with low levels of coagulum and controlled particle size have been obtained; some of them, with either steric or electrosteric stabilization, display excellent stability to electrolytes, freeze–thaw cycles, and shear flocculation. In addition, the reactive surfactants lead to films with superior performance due to reduced migration of surfactant to the surface (contact angle measurements) and dimensional stability when the films are dipped in water, as well as less water uptake. Some differences also appear in particle morphologies. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 4205–4217, 1999     

Functional nanocomposites prepared by self-assembly and polymerization of diacetylene surfactants and silicic acid

Conjugated polymer/silica nanocomposites with hexagonal, cubic, or lamellar mesoscopic order were synthesized by self-assembly using polymerizable amphiphilic diacetylene molecules as both structure-directing agents and monomers. The self-assembly procedure is rapid and incorporates the organic monomers uniformly within a highly ordered, inorganic environment. By tailoring the size of the oligo(ethylene glycol) headgroup of the diacetylene-containing surfactant, we varied the resulting self-assembled mesophases of the composite material. The nanostructured inorganic host altered the diacetylene polymerization behavior, and the resulting nanocomposites show unique thermo-, mechano-, and solvatochromic properties. Polymerization of the incorporated surfactants resulted in polydiacetylene (PDA)/silica nanocomposites that were optically transparent and mechanically robust. Molecular modeling and quantum calculations and (13)C spin-lattice relaxation times (T(1)) of the PDA/silica nanocomposites indicated that the surfactant monomers can be uniformly organized into precise spatial arrangements prior to polymerization. Nanoindentation and gas transport experiments showed that these nanocomposite films have increased hardness and reduced permeability as compared to pure PDA. Our work demonstrates polymerizable surfactant/silica self-assembly to be an efficient, general approach to the formation of nanostructured conjugated polymers. The nanostructured inorganic framework serves to protect, stabilize, and orient the polymer, mediate its performance, and provide sufficient mechanical and chemical stability to enable integration of conjugated polymers into devices and microsystems.     

Interactions in solution between a hydrophobic polymer and various kinds of surfactants

Interactions in solution between a hydrophobic polymer and surfactants were studied by viscometry, light scattering and conductimetry measurements. One polymer, poly(2-ethyl hexyl methacrylate) (P2EHMA), five surfactants, sodium dodecyl sulfate (SDS), hexadecyl trimethylammonium bromide (HTAB), hexadecyl pyridinium chloride (HPCl), and ethoxylated nonyl phenol containing 10 or 25 segments of ethylene oxide (NP10 or NP25), and one solvent mixture, THF/6 vol% H₂O were used in this work. For the P2EHMA/surfactant mixtures in THF/6 vol% H₂O, the viscosity versus surfactant concentration curves are similar in shape for all surfactants. They show a minimum at low surfactant concentration followed at higher concentration by a maximum and a plateau. An interpretation of these curve shapes is proposed. The relevance of these findings to the problem of the polymer/surfactant interactions in latexes and latex films is also discussed.     

Different types of water in the film formation process of latex dispersions as detected by solid-state nuclear magnetic resonance spectroscopy

 The properties of polymer films prepared from latex dispersions are influenced by the drying or film formation process. In order to investigate this process, various systems of aqueous latex dispersions were dried until a specific solid content was reached. The samples investigated were based on vinyl acetate, vinyl acetate/ethylene and pure acrylics employing different surfactants and polyelectrolytes as stabilisers of the dispersions. The role of water in these partially dried films was investigated using ¹H and ²H solid-state NMR spectroscopy. Different types of water could be distinguished in the spectra. The drying latex films were found to contain interfacial external water, water at ionic and nonionic groups at surfactants in the polymer/water interface and also water inside the swollen polymer. These different types of water were examined separately using various NMR techniques. Received: 22 October 1999/Accepted in revised form: 19 November 1999     

Structure–property relationships of latex films: a special emphasis on viscoelastic behavior and water vapor permeability

The purpose of this work is to investigate the structure and related properties of polymer films obtained upon latex dehydration and coalescence of the particles. Coalesced latex films can be considered as cellular structures, in which the cell cores consist of the hydrophobic particle cores, while the array of interfacial membranes mainly contains hydrophilic species. The linear viscoelastic behavior of the films and their water vapor permeability properties are investigated using dynamic micromechanical analysis and vapor sorption, respectively. It is shown that both core and membrane have a strong effect on the film properties. The structure and viscoelastic behavior of polymer films obtained from sterically stabilized latexes are also studied and compared with that observed for films obtained from electrostatically stabilized ones.     

Emulsion polymerization of vinyl acetate using a polymerizable surfactant. II. Polymerization mechanism

The mechanism of growth of latex particles in the emulsion polymerization of vinyl acetate using a polymerizable surfactant, sodium dodecyl allyl sulfosuccinate (TREM LF-40; Henkel) was investigated. Both the aqueous phase and the particle/water interface were found to be loci for the copolymerization of TREM LF-40 with vinyl acetate. Competitive growth experiments using TREM LF-40 and its nonpolymerizable derivative were conducted to separate the effects of aqueous phase and particle surface. Particle size analysis of the seeded and unseeded polymerizations coupled with kinetic results suggested that the reactions at the particle/water interface are more important and that the particle size of the latexes is a key parameter controlling the polymerization rate through copolymerization and chain transfer to the polymerizable surfactant at the particle surface. A decrease in particle size lead to an increase in the amount of TREM LF-40 polymerized at the particle surface and to a decrease in polymerization rate. © 1992 John Wiley & Sons, Inc.     

反应性复合乳液的合成、表征及其交联反应

利用种子半连续乳液聚合方法合成了核层或壳层带有环氧基以及壳层带有羧基的3种不同核/壳结构的乳胶粒子,通过物理共混带环氧基和羧基的乳胶粒子,得到了两种反应性复合乳液.利用透射电镜和激光动态光散射对乳胶粒子进行了表征,其粒径分布较窄,粒径分布的多分散系数为0.062,平均粒径约76 nm,乳胶粒子具有明显的核/壳结构.通过胶膜的凝胶率和膨胀率的测定和红外光谱分析对反应性复合乳液中乳胶粒子的扩散及交联反应进行了研究,并探讨了不同核壳结构复合乳液对涂膜机械性能的影响.研究表明,当反应性复合乳液中的环氧基和羧基分别分布在乳胶粒子的核层和壳层时,有利于聚合物分子链的充分扩散和化学交联反应的进行,从而提高涂膜的物理化学性能,当甲基丙烯酸缩水甘油酯(GMA)含量为10 wt%时,涂膜的拉伸强度达20.3 MPa.