In situ grazing incidence small‐angle X‐ray scattering study of solvent vapor annealing in lamellae‐forming block copolymer thin films: Trade‐off of defects in deswelling

Solvent vapor annealing (SVA) is one route to prepare block copolymer (BCP) thin films with long‐range lateral ordering. The lattice defects in the spin‐coated BCP thin film can be effectively and rapidly reduced using SVA. The solvent evaporation after annealing was shown to have a significant impact on the in‐plane ordering of BCP microdomains. However, the effect of solvent evaporation on the out‐of‐plane defects in BCPs has not been considered. Using grazing‐incidence x‐ray scattering, the morphology evolution of lamellae‐forming poly(2‐vinlypyridine)‐b‐polystyrene‐b‐poly(2vinylpyridine) triblock copolymers, having lamellar microdomains oriented normal to substrate surface during SVA, was studied in this work. A micelle to lamellae transformation was observed during solvent uptake. The influence of solvent swelling ratio and solvent removal rate on both the in‐plane and out‐of‐plane defect density was studied. It shows that there is a trade‐off between the in‐plane and out‐of‐plane defect densities during solvent evaporation. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 980–989     

Synthesis and morphology investigations of a novel alkyne‐functionalized diblock copolymer

We reported the synthesis and morphology of a novel alkyne‐functionalized diblock copolymer (di‐BCP) poly(methyl methacrylate‐random‐propargyl methacrylate)‐block‐poly(4‐bromostyrene). The di‐BCPs were synthesized by atom transfer radical polymerization and postpolymerization deprotection, with good control over molecular weight and polydispersity index. Microphase separation in bulk di‐BCPs was confirmed by thermal analysis, small‐angle X‐ray scattering, and transmission electron microscopy. Microphase‐separated morphologies were also observed in thin films, and the orientation of the microdomains can be conveniently controlled by annealing under different solvents. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Controlling domain orientation of liquid crystalline block copolymer in thin films through tuning mesogenic chemical structures

Controlling the macroscopic orientation of nanoscale periodic structures of amphiphilic liquid crystalline block copolymers (LC BCPs) is important to a variety of technical applications (e.g., lithium conducting polymer electrolytes). To study LC BCP domain orientation, a series of LC BCPs containing a poly(ethylene oxide) (PEO) block as a conventional hydrophilic coil block and LC blocks containing azobenzene mesogens is designed and synthesized. LC ordering in thin films of the BCP leads to the formation of highly ordered, microphase‐separated nanostructures, with hexagonally arranged PEO cylinders. Substitution on the tail of the azobenzene mesogen is shown to control the orientation of the PEO cylinders. When the substitution on the mesogenic tails is an alkyl chain, the PEO cylinders have a perpendicular orientation to the substrate surface, provided the thin film is above a critical thickness value. In contrast, when the substitution on the mesogenic tails has an ether group the PEO cylinders assemble parallel to the substrate surface regardless of the film thickness value. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 532–541     

Ordering poly(trimethylsilyl styrene‐block‐D,L‐lactide) block copolymers in thin films by solvent annealing using a mixture of domain‐selective solvents

Controlling the morphology, domain orientation, and domain size of block copolymer (BCP) thin films is desirable for many applications in nanotechnology. These properties can be tuned during solvent annealing by varying the solvent choice and degree of swelling which affect the effective miscibility and volume fraction of the BCP domains. In this work, we demonstrate with a bulk lamellae‐forming BCP, poly(4‐trimethylsilylstyrene‐block‐D ,L ‐lactide) (PTMSS‐b‐PLA), that varying the composition of a mixture of solvent vapors containing cyclohexane (PTMSS‐selective) and acetone (PLA‐selective), enables formation of perpendicularly oriented lamellae with sub‐20‐nm pitch lines. The BCP domain periodicity was also observed to increase by 30%, compared to bulk, following solvent annealing. Furthermore, solvent annealing alone is shown to induce a transition from a disordered to an ordered BCP. We rationalize our observations by hypothesizing that the use of a combination of domain selective solvent mixtures serves to increase the effective repulsion between the blocks of the copolymer. We furnish results from self‐consistent field theory calculations to support the proposed mechanism. © 2013 Wiley Periodicals, Inc. J. Polym. Sci. Part B: Polym. Phys. 2014 , 52, 36–45     

Templated nanostructured PS‐b‐PEO nanotubes

With anodic aluminum oxide (AAO) membranes as wetting templates, nanotubes of the cylinder‐forming polystyrene‐block‐poly(ethylene oxide) (PS‐b‐PEO) copolymer were generated. The PS‐b‐PEO solution was introduced into the cylindrical nanopores of an AAO membrane by capillary force and polymeric nanotubes formed after solvent evaporation. Because of the water solubility of the cylindrical PEO microdomains and the orientation of the cylindrical PEO microdomains with respect to the nanotube walls, the nanotubes were permeable to aqueous media. PS‐b‐PEO nanotubes were also prepared on the interior walls of amorphous carbon nanotubes (a‐CNTs). Because of the unique water permeability of the PEO microdomains, an avenue for functionalizing the interior of the a‐CNTs is enabled. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2912–2917, 2007     

Highly ordered nanoporous thin films by blending of PSt‐b‐PMMA block copolymers and PEO additives as structure directing agents

Herein, we present a simple method for producing nanoporous templates with a high degree of lateral ordering by self‐assembly of block copolymers. A key feature of this approach is control of the orientation of polymeric microdomains through the use of hydrophilic additives as structure directing agents. Incorporation of hydrophilic poly(ethylene oxide) (PEO) moieties into poly(styrene‐b‐methyl methacrylate) (PSt‐b‐PMMA) diblock copolymers gives vertical alignment of PMMA cylinders on the substrate after solvent annealing. Because of the miscibility between PEO and PMMA, PEO additives were selectively positioned within PMMA microdomains and by controlling the processing conditions, it was found that ordering of PSt‐b‐PMMA diblock copolymers could be achieved. The perpendicular orientation of PMMA cylinders was achieved by increasing the molecular size of the PEO additives leading to an increased hydrophilicity of the PMMA domains and consequently to control the orientation of microdomains in PSt‐b‐PMMA block copolymer thin films. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 8041–8048, 2008     

Poly(N‐vinyl pyrrolidone)‐block‐Poly(N‐vinyl carbazole)‐block‐poly(N‐vinyl pyrrolidone) triblock copolymers: Synthesis via RAFT/MADIX process,self‐assembly behavior,and photophysical properties

Poly(N‐vinyl pyrrolidone)‐block‐poly(N‐vinyl carbazole)‐block‐poly(N‐vinyl pyrrolidone) (PVP‐b‐PVK‐b‐PVP) triblock copolymers were synthesized via sequential reversible addition‐fragmentation chain transfer/macromolecular design via the interchange of xanthate (RAFT/MADIX) process. First, 1,4‐phenylenebis(methylene)bis(ethyl xanthate) was used as a chain transfer agent to mediate the radical polymerization of N‐vinyl carbazole (NVK). It was found that the polymerization was in a controlled and living manner. Second, one of α,ω‐dixanthate‐terminated PVKs was used as the macromolecular chain transfer agent to mediate the radical polymerization of N‐vinyl pyrrolidone (NVP) to obtain the triblock copolymers with various lengths of PVP blocks. Transmission electron microscopy (TEM) showed that the triblock copolymers in bulks were microphase‐separated and that PVK blocks were self‐organized into cylindrical microdomains, depending on the lengths of PVP blocks. In aqueous solutions, all these triblock copolymers can self‐assemble into the spherical micelles. The critical micelle concentrations of the triblock copolymers were determined without external adding fluorescence probe. By analyzing the change in fluorescence intensity as functions of the concentration, it was judged that the onset of micellization occurred at the concentration while the FL intensity began negatively to deviate from the initial linear increase with the concentration. Fluorescence spectroscopy indicates that the self‐assembled nanoobjects of the PVP‐b‐PVK‐b‐PVP triblock copolymers in water were capable of emitting blue/or purple fluorescence under the irradiation of ultraviolet light. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1852–1863     

Periodic organic–organometallic microdomain structures in poly(styrene‐block‐ferrocenyldimethylsilane) copolymers and blends with corresponding homopolymers

A series of poly(styrene‐block‐ferrocenyldimethylsilane) copolymers (SF) with different relative molar masses of the blocks were prepared by sequential anionic polymerization. The bulk morphology of these polymers, studied by TEM and SAXS, showed well‐ordered lamellar and cylindrical domains as well as disordered micellar structures. Temperature‐dependent rheological measurements exhibited an order–disorder transition for SF 17/8 (the numbers refer to the relative molar masses in 10³ g/mol) between 170 and 180°C, and an order–order transition for SF 9/19 between 190 and 200°C. The morphologies of binary blends of the diblocks with homopolymer were also investigated. In the blends the molar mass of the homopolymer was always less than the molar mass of the matching block. Ordered spheres on a bcc lattice and double‐gyroid morphology were observed for the blends. The double‐gyroid morphology was found only in F‐rich diblock/homopolymer systems. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1009–1021, 1999     

Crystalline structure and morphology of microphases in compatible mixtures of poly(tetrahydrofuran‐methyl methacrylate) diblock copolymer and polytetrahydrofuran

The crystalline structure and morphology of compatible mixtures of poly(tetrahydrofuran‐methyl methacrylate) diblock copolymers (PTHF‐b‐PMMA) with a polytetrahydrofuran homopolymer (PTHF) were studied with synchrotron X‐rays. Wide‐angle diffraction was used to study the crystalline structures in a confined lamellar region with a PTHF thickness ranging from 12.2 to 19.5 nm, and in a PTHF matrix with an interface distance between the PMMA cylinders ranging from 17 to 22 nm. As the above thickness values are around the long period (ca. 17 nm) of PTHF homopolymer under the crystallization condition used, the crystalline structure has been found to be very sensitive to the average thickness of the PTHF phase. The changes in the diffraction patterns with changing PTHF homopolymer content suggested a chain folding model in confined PTHF lamellae with the PTHF fiber axes being perpendicular to the thick PTHF lamella. In the case of hexagonally packed cylindrical PMMA microdomains with an interface distance ranging from 12 to 16 nm, the effects of PMMA cylinders on the crystallization morphology of PTHF in the PTHF matrix, and the effects of the PTHF crystallization on the hexagonally packed structure of PMMA cylinders were also studied. It is shown that only when the interdistance of two neighboring PMMA cylinders is comparable with the long period of the pure PTHF homopolymer, ordered PTHF stacks can be formed in the PTHF matrix. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 779–792, 1999     

Control of pore size and pore uniformity in films based on self‐assembling block copolymers

Blends of self‐assembling polystyrene‐block‐poly(4‐vinyl pyridine) (PS‐b‐P4VP) diblock‐copolymers and poly(4‐vinyl pyridine) (P4VP) homopolymers were used to fabricate isoporous and nanoporous films. Block copolymers (BCP) self‐assembled into a structure where the minority component forms very uniform cylinders, while homopolymers, resided in the core of the cylinders. Selective removal of the homopolymers by ethanol immersion led to the formation of well‐ordered pores. In films without added homopolymer, just immersion in ethanol and subsequent swelling of the P4VP blocks was found to be sufficient to create pores. Pore sizes were tuned between 10 and 50 nm by simply varying the homopolymer content and the molecular weight of the block‐copolymer. Uniformity was lost when the average pore size exceeded 30 nm because of macrophase separation. However, preparation of films from low M_W diblock copolymers showed that it is possible to have excellent pore size control and a high porosity, while retaining a low pore size distribution. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 1568–1579     

Confirmation of a nanohybrid shish‐kebab (NHSK) structure in composites of PET and MWCNTs

Here, the confirmation of an oriented nanohybrid shish‐kebab (NHSK) crystalline structure in a series of composites of poly(ethylene terephthalate) (PET) and multiwall carbon nanotubes (MWCNTs) is reported. The combined use of small‐ and wide‐angle X‐ray scattering (SAXS/WAXS) and thermal analysis has been used to investigate the morphology development in PET‐MWCNT nanocomposites under hot isothermal crystallization conditions. The MWCNTs act as both heterogeneous nucleating agents and surfaces (oriented shish structures) for the epitaxial growth of PET crystallites (kebabs) giving an oriented crystalline morphology. In contrast, the PET homopolymer does not show any residual oriented crystalline morphology during isothermal crystallization but gave a sporadic nucleation of a classic unoriented lamellar structure with slower crystallization kinetics. The results provide a valuable insight into the role of MWCNTs as nanoparticulate fillers in the morphology development and subsequent modification of physical properties in engineering polymers. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 132–137     

Composite ultrafiltration membranes with tunable properties based on a self‐assembling block copolymer/homopolymer system

Composite ultrafiltration membranes were fabricated by coating a thin film of self‐assembling polystyrene‐block‐poly(ethylene oxide) (PS‐b‐PEO) block copolymers and poly(acrylic acid) homopolymers on top of a support membrane. Block copolymers self‐assembled into a nanostructure where the minority component forms cylinders, whereas homopolymers reside in the core of the cylinders. Selective removal of the homopolymers led to the formation of pores. The morphology of the polymer layer was controlled by varying the content of homopolymers or polymer concentration of the coating solution, which led to membranes with different molecular weight cutoffs (MWCOs) and permeabilities. Uniform pores were obtained using low homopolymer contents, whereas high homopolymer contents caused macrophase separation and resulted in large polydisperse pores or craters at the surface. The thickness of the block copolymer film also influenced the structure and performance of the membranes, where a thicker film results in a strong decrease in permeability but a lower MWCO. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 1546–1558     

Synthesis of microspheres with microphase‐separated shells

Novel structural microspheres of the Janus type, with microphase‐separated polystyrene (PS) and poly(tert‐butyl methacrylate) (PBMA) shells and crosslinked poly(2‐vinyl pyridine) (PVP) cores, were synthesized with the crosslinking of PVP spherical domains in poly(styrene‐block‐2‐vinyl pyridine‐block‐tert‐butyl methacrylate) ABC triblock terpolymer film with PS/PBMA lamellae–PVP spherical structures. For the formation of lamellae‐sphere structures, toluene, which was a selective solvent for the ABC triblock terpolymer, was used. With the crosslinking of PVP spheres in the microphase‐separated film with 1,4‐diiodobutane gas, the microphase structure of the terpolymer was fixed, and microspheres composed of microphase‐separated PS and PBMA shells and P2VP cores were obtained. The size distribution of the purified microspheres was narrow. The characteristics of the microspheres and their aggregation behaviors in selective solvents were investigated by transmission electron microscopy and light scattering methods. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 2091–2097, 2000     

Controlled co‐solvent vapor annealing and the importance of quenching conditions in thin‐film block copolymer self‐assembly

A controlled co‐solvent vapor annealing system was designed and constructed to investigate the effects of solvent vapor activity during the rapid ambient quenching process on the morphology of a cylinder‐forming poly(styrene)‐b‐poly (ethylene oxide) (PS‐PEO) annealed in toluene and water vapor. A phase transformation from cylinders in the bulk to close‐packed spheres in swollen thin films occurred, which was reversed upon quenching with dry nitrogen. Quenching with humidified nitrogen preserved the spherical morphology but could significantly alter domain spacing and reduce long‐range order in the dried films under some circumstances. Specifically, long‐range order in the quenched films was found to decrease as the quenching humidity decreased from the humidity used during annealing, and the best long‐range order was obtained when the humidity remained consistent throughout both annealing and quenching. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1125–1130     

One‐step synthesis of poly(N‐vinylpyrrolidone)‐b‐poly(l‐lactide) block copolymers using a dual initiator for RAFT polymerization and ROP

Amphiphilic, biocompatible poly(N‐vinylpyrrolidone)‐b‐poly(l ‐lactide) (PVP‐b‐PLLA) block polymers were synthesized at 60 °C using a hydroxyl‐functionalized N,N‐diphenyldithiocarbamate reversible addition–fragmentation chain transfer (RAFT) agent, 2‐hydroxyethyl 2‐(N,N‐diphenylcarbamothioylthio)propanoate (HDPCP), as a dual initiator for RAFT polymerization and ring‐opening polymerization (ROP) in a one‐step procedure. 4‐Dimethylamino pyridine was used as the ROP catalyst for l ‐lactide. The two polymerization reactions proceeded in a controlled manner, but their polymerization rates were affected by the other polymerization process. This one‐step procedure is believed to be the most convenient method for synthesizing PVP‐b‐PLLA block copolymers. HDPCP can also be used for the one‐step synthesis of poly(N‐vinylcarbazole)‐b‐PLLA block copolymers. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 1607–1613     

One‐step synthesis of poly(lactic‐co‐glycolic acid)‐g‐poly‐1‐vinylpyrrolidin‐2‐one copolymers

The radical polymerization of 1‐vinylpyrrolidin‐2‐one (NVP) in poly(lactic‐co‐glycolic acid) (PLGA) 50:50 at 100 °C leads to amphiphilic PLGA‐g‐PVP copolymers. Their composition is determined by FT‐IR spectroscopy. Thermogravimetric analyses agree with FT‐IR determinations. Saponification of the PLGA‐g‐PVP polyester portion allows isolating the PVP side chains and measuring their molecular weight, from which the average chain transfer constant (C_T) of the PLGA units is estimated. The MALDI‐TOF spectra of PVP reveal the presence at one chain end of residues of either glycolic acid‐ or lactic acid‐ or lactic/glycolic acid dimers, trimers and one tetramer, the other terminal being hydrogen. This unequivocally demonstrates that grafting occurred. Accordingly, the orthogonal solvent pair ethyl acetate—methanol, while separating the components of PLGA/PVP intimate mixtures, fails to separate pure PVP or PLGA from the reaction products. All PLGA‐g‐PVP and PLGA/PLGA‐g‐PVP blends, but not PLGA/PVP blends, give long‐time stable dispersions in water. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1919–1928     

Tuning microdomain spacing with light using ortho‐nitrobenzyl‐linked triblock copolymers

Using sequential RAFT polymerization, single monomer insertion, and “click” chemistry, a series of triblock copolymers, poly(ethylene oxide)‐b‐polystyrene‐b‐poly(ethylene oxide), PEO‐b‐PS‐b‐PEO, were synthesized, where one of the two junction points is a UV cleavable ortho‐nitrobenzyl (ONB). Ordered patterns of PEO‐b‐PS‐b‐PEO were produced by solvent vapor annealing. Upon exposure to ultraviolet (UV) light, the PEO‐b‐PS‐b‐PEO was converted into a mixture of a PEO homopolymer and a PS‐b‐PEO diblock copolymer. It was found that the microdomain spacing could be tuned by adjusting the UV exposure time, due to the change in the copolymer architecture and the swelling of the PEO microdomain by the PEO homopolymer produced. By selective area exposure of the PEO‐b‐PS‐b‐PEO thin films, the domain spacing was changed over selected locations across the film, generating patterns of different microdomain sizes. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 355–361.     

Self‐assembled complexes of poly(acrylic acid) and poly(styrene)‐block‐poly(4‐vinyl pyridine)

Polymer complexes were prepared from high molecular weight poly(acrylic acid) (PAA) and poly(styrene)‐block‐poly(4‐vinyl pyridine) (PS‐b‐P4VP) in dimethyl formamide (DMF). The hydrogen bonding interactions, phase behavior, and morphology of the complexes were investigated using Fourier transform infrared (FTIR) spectroscopy, differential scanning calorimetry (DSC), dynamic light scattering (DLS), atomic force microscopy (AFM), and transmission electron microscopy (TEM). In this A‐b‐B/C type block copolymer/homopolymer system, P4VP block of the block copolymer has strong intermolecular interaction with PAA which led to the formation of nanostructured micelles at various PAA concentrations. The pure PS‐b‐P4VP block copolymer showed a cylindrical rodlike morphology. Spherical micelles were observed in the complexes and the size of the micelles increased with increasing PAA concentration. The micelles are composed of hydrogen‐bonded PAA/P4VP core and non‐bonded PS corona. Finally, a model was proposed to explain the microphase morphology of complex based on the experimental results obtained. The selective swelling of the PS‐b‐P4VP block copolymer by PAA resulted in the formation of different micelles. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1192–1202, 2009     

Phase behavior of ternary poly‐(2‐vinylpyridine)/poly‐(N‐vinyl‐2‐pyrrolidone)/bis‐(4‐hydroxyphenyl)methane blends

The phase behavior of ternary poly‐(2‐vinylpyridine) (P2VPy)/poly‐(N‐vinyl‐2‐pyrrolidone) (PVP)/bis‐(4‐hydroxyphenyl)methane (BHPM) blends was studied. Fourier transform infrared spectroscopic examinations demonstrated that BHPM interacts with P2VPy and PVP through hydrogen‐bonding interactions. The addition of a sufficiently large amount of BHPM transformed an opaque blend with two glass‐transition temperatures (T_g's) to a transparent single‐T_g blend. Scanning electron microscopic studies showed that the transparent single‐T_g blend is micro‐phase‐separated at a scale of about 30 nm. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1815–1823, 2001     

Thermal‐initiating potentialities of vinyl polyperoxides: Transmutation of block‐into‐block copolymer and an exploratory investigation of surface texture and morphology

This article describes the first comprehensive study on the use of vinyl polyperoxides, namely, poly(α‐methyl styrene peroxide) (PMSP) and poly(styrene peroxide) (PSP), as thermal initiators for the synthesis of active polymers, PMSP–PS–PMSP/PSP–PS–PSP, by free‐radical polymerization with styrene. The active polymers have been characterized by ¹H NMR, differential scanning calorimetry, thermogravimetric analysis, and gel permeation chromatography analysis. The PMSP–PS–PMSP/PSP–PS–PSP is further used as the thermal macroinitiator for the preparation of another block copolymer, PS‐b‐PMMA, through the reaction of the active polymers with methyl methacrylate. The mechanism of the block copolymer formation is discussed. Having established the scanning micrograph details of the homopolymer phases, we analyze the surface features and morphology of the block copolymer. Furthermore, the distinction in appearance is highlighted with a view toward strengthening the chemistry with the structural appearance in materials processed differently. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3665–3673, 2000