Rational Design of Mesoporous Metals and Related Nanomaterials by a Soft‐Template Approach

We review recent developments in the preparation of mesoporous metals and related metal‐based nanomaterials. Among the many types of mesoporous materials, mesoporous metals hold promise for a wide range of potential applications, such as in electronic devices, magnetic recording media, and metal catalysts, owing to their metallic frameworks. Mesoporous metals with highly ordered networks and narrow pore‐size distributions have traditionally been produced by using mesoporous silica as a hard template. This method involves the formation of an original template followed by deposition of metals within the mesopores and subsequent removal of the template. Another synthetic method is the direct‐template approach from lyotropic liquid crystals (LLCs) made of nonionic surfactants at high concentrations. Direct‐template synthesis creates a novel avenue for the production of mesoporous metals as well as related metal‐based nanomaterials. Many mesoporous metals have been prepared by the chemical or electrochemical reduction of metal salts dissolved in aqueous LLC domains. As a soft template, LLCs are more versatile and therefore more advantageous than hard templates. It is possible to produce various nanostructures (e.g., lamellar, 2D hexagonal (p6mm), and 3D cubic (Ia d)), nanoparticles, and nanotubes simply by controlling the composition of the reaction bath.     

General synthesis of mesoporous spheres of metal oxides and phosphates

Monodisperse and high-surface-area mesoporous inorganic spheres of various compositions including metal oxides, mixed oxides, and metal phosphates are prepared by templating mesoporous carbon spheres which are replicated from spherical mesoporous silica. Due to the rigid and thermally stable framework of carbon template, the crystalline phases of the obtained metal oxide spheres can be readily tailored by controlling crystalline temperatures. Moreover, the sphere morphologies can be changed from solid structure to hollow structure in some cases by changing the polarity of the precursor, due to the hydrophobic nature of carbon template.     

Synthesis of Olive‐Shaped Mesoporous Platinum Nanoparticles (MPNs) with a Hard‐Templating Method Using Mesoporous Silica (SBA‐15)

Well‐ordered mesoporous Pt nanoparticles (MPNs) with uniform olive shapes are synthesized by using two‐dimensional (2D) hexagonal mesoporous silica (SBA‐15) as a hard template. The average particle sizes are controllable in the range of 150 to 230 nm by changing the reduction time. Low‐angle XRD profiles for the obtained MPNs show three distinct peaks assignable to the (10), (11), and (20) planes of a highly ordered 2D hexagonal symmetry. From high‐magnification SEM images, periodically arranged Pt nanowires are observed clearly, which are a negative replica of the 2D hexagonally ordered mesoporous silica (SBA‐15). Furthermore, the single crystallinity of the Pt fcc structure coherently extends over the whole particles. As a result of such unique character as well as high surface area, the obtained MPNs show distinctly enhanced electrocatalytic properties for methanol oxidation reaction compared to other Pt samples, such as Pt black.     

The oxidation of water by cerium(IV) catalysed by nanoparticulate RuO2 on mesoporous silica

Mesoporous silicates are prepared by templating on the hexagonal (H1) mesophase of surfactant bipyridine complexes of ruthenium(II) using a true liquid-crystal templating approach. On calcination, the surfactant template is removed except for the central metal ion that is oxidised, forming nanoparticles of RuO2 that deposit within the pores. RuO2 is a known oxidation catalyst and, despite its anhydrous nature in these silicates, is found to be very active in catalyzing the oxidation of water by acidic CeIV.     

Synthesis of highly ordered mesoporous crystalline WS(2) and MoS(2) via a high-temperature reductive sulfuration route

A high-temperature reductive sulfuration method is demonstrated to synthesize highly ordered mesoporous metal sulfide crystallites by using mesoporous silica as hard templates. H2S gas is utilized as a sulfuration agent to in situ convert phosphotungstic acid H3PW12O40.6H2O to hexagonal WS2 crystallites in the silica nanochannels at 600 degrees C. Upon etching silica, mesoporous, layered WS2 nanocrystal arrays are produced with a yield as high as 96 wt %. XRD, nitrogen sorption, SEM, and TEM results reveal that the WS2 products replicated from the mesoporous silica SBA-15 hard template possess highly ordered hexagonal mesostructure (space group, p6mm) and rodlike morphology, analogous to the mother template. The S-W-S trilayers of the WS2 nanocrystals are partially oriented, parallel to the mesochannels of the SBA-15 template. This orientation is related with the reduction of the high-energy layer edges in layered metal dichalcogenides and the confinement in anisotropic nanochannels. The mesostructure can be 3-D cubic bicontinuous if KIT-6 (Iad) is used as a hard template. Mesoporous WS2 replicas have large surface areas (105-120 m2/g), pore volumes ( approximately 0.20 cm3/g), and narrow pore size distributions ( approximately 4.8 nm). By one-step nanocasting with the H3PMo12O40.6H2O (PMA) precursor into the mesochannels of SBA-15 or KIT-6 hard template, highly ordered mesoporous MoS2 layered crystallites with the 2-D hexagonal (p6mm) and 3-D bicontinuous cubic (Iad) structures can also be prepared via this high-temperature reductive sulfuration route. When the loading amount of PMA precursor is low, multiwalled MoS2 nanotubes with 5-7 nm in diameter can be obtained. The high-temperature reductive sulfuration method is a general strategy and can be extended to synthesize mesoporous CdS crystals and other metal sulfides.     

Use of the ternary phase diagram of a mixed cationic/glucopyranoside surfactant system to predict mesostructured silica synthesis

Mixed surfactant systems have the potential to impart controlled combinations of functionality and pore structure to mesoporous metal oxides. Here, we combine a functional glucopyranoside surfactant with a cationic surfactant that readily forms liquid crystalline mesophases. The phase diagram for the ternary system CTAB/H(2)O/n-octyl-beta-D-glucopyranoside (C(8)G(1)) at 50 degrees C is measured using polarized optical microscopy. At this temperature, the binary C(8)G(1)/H(2)O system forms disordered micellar solutions up to 72 wt% C(8)G(1), and there is no hexagonal phase. With the addition of CTAB, we identify a large area of hexagonal phase, as well as cubic, lamellar and solid surfactant phases. The ternary phase diagram is used to predict the synthesis of thick mesoporous silica films via a direct liquid crystal templating technique. By changing the relative concentration of mixed surfactants as well as inorganic precursor species, surfactant/silica mesostructured thick films can be synthesized with variable glucopyranoside content, and with 2D hexagonal, cubic and lamellar structures. The domains over which different mesophases are prepared correspond well with those of the ternary phase diagram if the hydrophilic inorganic species is assumed to act as an equivalent volume of water.     

有序介孔碳负载Fe、Co、Ni纳米晶的软模板合成及其表征

报道了在有序介孔碳基体中一步合成负载Fe、Co、Ni纳米晶的方法. 以间二苯酚和甲醛为碳源, F127为模板剂, Fe、Co、Ni的硝酸盐为前驱体, 通过软模板组装路线在酸性条件下合成了负载型有序介孔碳复合材料. 采用X射线衍射(XRD)、透射电镜(TEM)和氮气吸附等手段对所合成材料进行了表征. 结果表明: 合成的材料具有类似于SBA-15的有序介孔结构, 有序介孔碳负载Fe、Co、Ni纳米晶复合材料的比表面积分别为586、626和698 m²·g^-1. XRD和TEM表征结果证实了金属物种以高分散纳米晶的形式分布在介孔碳基体中.     

Sodium niobate adsorbents doped with tantalum (TaV) for the removal of bivalent radioactive ions in waste waters

Mesoporous silica containing a large amount of isolated Ti was prepared from an alkoxytitanosiloxane precursor through a hard template method. Isopropoxytris(tris-tert-butoxysiloxy)titanium (((i)PrO)Ti[OSi(O(t)Bu)(3)](3), TS3) was synthesized and TS3 was mixed with mesoporous carbon (CMK-3), a hard template. The mixture was pyrolyzed at 180 °C to form a composite consisting of titanosilica and the hard template. After calcination at 600 °C for the removal of the carbon template, the titanium species were not transformed to anatase TiO(2), proved by DR-UV-Vis, FTIR, XPS, and XRD, while the ESR results indicated the presence of isolated Ti. The mesoporous structure was verified by SEM, TEM, and N(2) adsorption. The Si/Ti ratio of the product was consistent with that of the precursor. All the results show that the material prepared from the precursor is ordered mesoporous silica containing a large amount of isolated Ti in the frameworks. The use of well-defined alkoxytitanosiloxane precursor leads to the formation of mesoporous silica with exactly controlled composition of titanium with neither loss of Ti nor transformation to anatase.     

Synthesis of mesoporous carbons using ordered and disordered mesoporous silica templates and polyacrylonitrile as carbon precursor

Mesoporous carbons were synthesized from polyacrylonitrile (PAN) using ordered and disordered mesoporous silica templates and were characterized using transmission electron microscopy (TEM), powder X-ray diffraction, nitrogen adsorption, and thermogravimetry. The pores of the silica templates were infiltrated with carbon precursor (PAN) via polymerization of acrylonitrile from initiation sites chemically bonded to the silica surface. This polymerization method is expected to allow for a uniform filling of the template with PAN and to minimize the introduction of nontemplated PAN, thus mitigating the formation of nontemplated carbon. PAN was stabilized by heating to 573 K under air and carbonized under N2 at 1073 K. The resulting carbons exhibited high total pore volumes (1.5-1.8 cm3 g(-1)), with a primary contribution of the mesopore volume and with relatively low microporosity. The carbons synthesized using mesoporous templates with a 2-dimensional hexagonal structure (SBA-15 silica) and a face-centered cubic structure (FDU-1 silica) exhibited narrow pore size distributions (PSDs), whereas the carbon synthesized using disordered silica gel template had broader PSD. TEM showed that the SBA-15-templated carbon was composed of arrays of long, straight, or curved nanorods aligned in 2-D hexagonal arrays. The carbon replica of FDU-1 silica appeared to be composed of ordered arrays of spheres. XRD provided evidence of some degree of ordering of graphene sheets in the carbon frameworks. Elemental analysis showed that the carbons contain an appreciable amount of nitrogen. The use of our novel infiltration method and PAN as a carbon precursor allowed us to obtain ordered mesoporous carbons (OMCs) with (i) very high mesopore volume, (ii) low microporosity, (iii) low secondary mesoporosity, (iv) large pore diameter (8-12 nm), and (v) semi-graphitic framework, which represent a desirable combination of features that has not been realized before for OMCs.     

A Study on the Growth of Cr2O3 in Ordered Mesoporous Silica and Its Replication

A systematic study on the growth of Cr₂O₃ in three‐dimensional cubic ordered mesoporous silica (KIT‐6) and its replication through nanocasting is reported. By changing the loading time and amount of precursor, the size and shape of the obtained replica could be controlled to some extent. More interestingly, in contrast to previously published studies, when KIT‐6 with an aging temperature of 100 °C, which has a high degree of interconnectivity, was used as a hard template, a cubic ordered mesoporous Cr₂O₃ replica with an open uncoupled subframework structure and reduced symmetry was obtained. Formation of a replica with different symmetry and uncoupled subframework structure is not only related to the degree of interconnectivity of the parent, but also strongly depends on the type of metal oxide and its growth mechanism in the silica template. Nanocasting of Cr₂O₃ with a low loading results in a replica with monomodal pore size distribution that has same symmetry as the hard template, whereas increasing the loading amount alters the symmetry of the replica and yields a replica with bimodal distribution.     

General and Facile Syntheses of Metal Silicate Porous Hollow Nanostructures

Porous hollow nanostructures have attracted intensive interest owing to their unique structure and promising applications in various fields. A facile hydrothermal synthesis has been developed to prepare porous hollow nanostructures of silicate materials through a sacrificial‐templating process. The key factors, such as the concentration of the free metal cation and the alkalinity of the solution, are discussed. Porous hollow nanostructures of magnesium silicate, nickel silicate, and iron silicate have been successfully prepared by using SiO₂ spheres as the template, as well as a silicon source. Several yolk–shell structures have also been fabricated by a similar process that uses silica‐coated composite particles as a template. As‐prepared mesoporous magnesium silicate hollow spheres showed an excellent ability to remove Pb²⁺ ions in water treatment owing to their large specific surface and unique structures.     

Synthesis of Ordered Mesoporous Carbon Materials by Dry Etching

A novel synthesis method for ordered mesoporous carbons is presented. The inverse replication of a silica template was achieved using the carbonization of sucrose within mesoporous KIT‐6. Instead of liquid acid etching, as in classical nanocasting, a novel dry chlorine etching procedure for template removal is presented for the first time. The resultant ordered mesostructured carbon material outperforms carbons obtained by conventional hard templating with respect to high specific micro‐ and mesopore volumes (0.6 and 1.6 cm³ g^?1, respectively), due to the presence of a hierarchical pore system. A high specific surface area of 1671 m² g^?1 was achieved, rendering this synthesis route a highly convenient method to produce ordered mesoporous carbons.     

以介孔氧化硅薄膜为模板电沉积合成新型纳米结构

首次以不同孔道结构的介孔氧化硅薄膜为模板,采用电化学沉积的方法,合成了金属铜和半导体氧化锌的纳米材料,并对其结构进行了表征．以六方孔道结构的介孔氧化硅模板获得了直径为7nm的金属铜纳米线阵列;以笼状体心立方孔道结构的模板获得了具有哑铃状形貌的铜单质纳米颗粒．对于氧化锌纳米结构,电化学沉积过程使得氧化锌完全填充氧化硅模板的孔道,分别得到了具有六方和体心立方介孔结构的Zn0/SiO2纳米复合物薄膜．     

Synthesis and characterization of nanocast silica NCS-1 with CMK-3 as a template

Nanocast silica (NCS-1) was synthesized by a casting process by employing the mesoporous carbon CMK-3 (the replica of SBA-15) as a template, tetraethoxysilane (TEOS) as the silica source, and hydrochloric acid (HCl) as the catalyst. The ordered carbon template was removed by employing different methods, such as calcination, thermal treatment followed by calcination, and controlled combustion. According to XRD and TEM characterization, NCS-1 exhibits an ordered structure with hexagonal symmetry and retains the morphology of the original SBA-15 used for the synthesis of CMK-3 over two replication steps on the nanometer scale. This demonstrates the well-connected porosity in CMK-3 type carbon, which can be used as a mold to synthesize mesostructured materials. The nitrogen adsorption isotherms generally show type IV shape, indicating mesoporous characteristics. The structure of NCS-1 is strongly influenced by variables of the nanocasting process, such as the loading amount of silica, hydrolysis temperature, and carbon removal methods. The surface area, pore size, and pore volume of NCS-1 can be tuned to a certain range by varying these parameters.     

Combined emulsion and solvent evaporation (ESE) synthesis route to well-ordered mesoporous materials

Control over morphology and internal mesostructure of surfactant templated silicas remains a challenge, especially when considering scaling laboratory syntheses up to industrial volumes. Here we report a method combining emulsification with the evaporation-induced self-assembly (EISA) method for preparing spherical, mesoporous silica particles. This emulsion and solvent evaporation (ESE) method has several potential advantages over classic precipitation routes: it is easily scaled while providing superior control over stoichiometric homogeneity of templating surfactants and inorganic precursors, and particle sizes and distributions are determined by principles developed for manipulating droplet sizes within water-in-oil emulsions. To demonstrate the method, triblock copolymer P104 is used as a templating amphiphile, generating unusually well-ordered 2D hexagonal (P6mm) mesoporous silica, while particle sizes and morphologies were controlled by varying the type of emulsifier and the method for emulsification.     

A low cost route to hexagonal mesostructured carbon molecular sieves

A mesoporous carbon molecular sieve with a hexagonal framework structure (denoted C-MSU-H) has been prepared using a MSU-H silica template that can be assembled from a low cost soluble silicate precursor at near-neutral pH conditions.     

Detailed Structural Characterizations of SBA‐15 and MCM‐41 Mesoporous Silicas on a High‐Resolution Transmission Electron Microscope

Using high‐resolution transmission electronic micrograph (HR‐TEM) observation, one can clearly see the pore geometry of the MCM‐41 and SBA‐15 mesoporous silicas to determine that their pore shapes are hexagonal and round, respectively. With the perpendicular orientations of the nanochannels to the electron beam, parallel line images of the (100) and (110) repeating spacings were observed. In the SBA‐15 mesoporous silicas, there are byproducts of the granular silica and disordered mesostructures, attributed to the weak hydrogen interactions between Pluronic 123 blockcopolymer and the silica species. There are also many different and significant +π disclination defects in SBA‐15 and MCM‐41 surfactant‐silica composites. The SBA‐15 with a thicker silica wall is more stable under irradiation by high‐energy electron beams compared to MCM‐41, which has thinner wall thickness. Some carbon nanostructure impurities were found in some carbon films on the metal grids.     

Mesoporous Silica Materials Synthesized via Sol-Gel Methods Modified with Ionic Liquid and Surfactant Molecules

Mesoporous silica materials were synthesized via a sol-gel method employing a room temperature ionic liquid (1-butyl-3-methylimidazolium tetrafluoroborate, bmimBF4) as a new solvent medium and further modified with surfactant (hexadecyl-trimethyl-ammonium bromide, CTAB) as a pore templating material. The synthesized samples were characterized by the transmission electron microscopy, X-ray diffraction, and N2 adsorption-desorption techniques. The results indicated that the mesoporous silica synthesized by using bmimBF4 and CTAB as mixed templates showed better mesostructural order and smaller pore size, compared with mesoporous silica materials synthesized by using single bmimBF4 as template under the same conditions. This indicates that the presence of surfactant can affect the microstructures of silica prepared by the present synthesis method.     

Controlled Synthesis of Highly Crystallized Mesoporous Mn2O3 and Mn3O4 by Using Anionic Surfactants

Mesostructured manganese oxide (Mn₃O₄) is prepared by a soft‐templating method employing sodium dodecyl sulfate (SDS) as a structure‐directing agent. By removing the template from the as‐prepared mesostructured Mn₃O₄ by extraction or calcination, we successfully synthesized highly crystallized mesoporous Mn₃O₄ or Mn₂O₃, respectively, with different crystalline structures.     

Vanadium-containing mesoporous silica of high photocatalytic activity and stability even in water

Vanadium-containing mesoporous silica molecular sieve (V proportional HMS) with tetrahedrally coordinated V-oxide species (VVO4) has been prepared by a modified surfactant-templating method, consisting of an addition of surfactant to a mixture of water, alcohol, and Si and V precursors followed by calcination. The V proportional HMS demonstrates high photocatalytic activity even in the presence of water, while other V proportional HMS's prepared by conventional templating methods and V/HMS prepared by an impregnation method show almost no activity owing to hydrolysis of the VVO4 species. ESR and photoluminescence measurements reveal that the modified templating method creates VVO4 species confined within a silica layer, while other methods create VVO4 species exposed on silica surface. The former VVO4 species are highly stabilized by the confinement within the silica, thus suppressing the hydrolysis. Another notable property of the confined VVO4 species is the higher photocatalytic activity even without water, despite their confined structure. This is explained by higher electrophilicity and longer lifetime of the excited-state VVO4 species (VIVO4*) derived from their distorted structure. The obtained findings suggest potential use of the modified surfactant-templating method for synthesis of stable and recyclable V-containing mesoporous silica with high photocatalytic activity.