Preparation and characterization of new materials based on silk fibroin,chitosan and nanohydroxyapatite

Abstract

In this paper, a series of porous nanohydroxyapatite/silk fibroin/chitosan (nHA/SF/CTS) scaffolds were successfully prepared using the freeze-drying method. The biomaterials were characterized by attenuated total reflection Fourier transform infrared spectroscopy, and mechanical testing and thermogravimetric analysis. Moreover, studies of porosity, pore size, swelling properties and in vitro degradation test were performed. Research has proved that micro-structure, porosity, water adsorption and compressive strength were greatly affected by the components’ concentration, in particular the content of silk fibroin. SEM observations showed that the scaffolds of nHA/SF/CTS are highly porous, with pore size in wide range from 25 to 300?µm which is suitable for cell growth. nHA/SF/CTS scaffolds have sufficient mechanical integrity to resist handling during implantation and in vivo loading. Both, the compressive modulus and compressive strength of the scaffold, decrease with the increase in silk fibroin content.     

Porous 3‐D scaffolds from regenerated Antheraea pernyi silk fibroin

In this study, porous three‐dimensional (3‐D) materials were prepared with the regenerated Antheraea pernyi (A. pernyi) silk fibroin by freeze‐drying from a lithium thiocyanate solution of its fibers. The relationship between preparation conditions and morphological structures of 3‐D materials was also studied. We concluded that with the decrease in A. pernyi silk fibroin solution concentration and the increase in the freezing temperature, the porosity and the average pore diameter of the 3‐D materials were increased while the pore density was decreased. By adjusting the freezing temperature and the silk fibroin solution concentration, the 3‐D materials having the average pore diameter of 75–260 µm and the porosity of 70–90% can efficiently be produced. As a kind of new material with excellent biocompatibility and bioactivity, the material is expected to be applied to tissue regeneration scaffolds. Copyright © 2007 John Wiley & Sons, Ltd.     

Preparation and characterization of chitin whisker-reinforced silk fibroin nanocomposite sponges

For highly porous form such as sponges or scaffolds, the induction of the β-sheet formation of silk fibroin to make the water-stable materials usually results in their high shrinkage leading to a difficulty in controlling shape and size of materials. Thus, the objective of this study was to improve dimensional stability of silk fibroin sponge by incorporating chitin whiskers as nanofiller. Chitin whiskers exhibited the average length and width of 427 and 43 nm, respectively. Nanocomposite sponges at chitin whiskers to silk fibroin weight ratio (C/S ratio) of 0, 1/8, 2/8, or 4/8 were prepared by using a freeze-drying technique. The dispersion of chitin whiskers embedded in the silk fibroin matrix was found to be homogeneous. The presence of chitin whiskers embedded into silk fibroin sponge not only improved its dimensional stability but also enhanced its compression strength. Regardless of the chitin whisker content, SEM micrographs showed that all samples possessed an interconnected pore network with an average pore size of 150 μm. To investigate the feasibility of the nanocomposites for tissue engineering applications, L929 cells were seeded onto their surfaces, the results indicated that silk fibroin sponges both with and without chitin whiskers were cytocompatible. Moreover, when compared to the neat silk fibroin sponge, the incorporation of chitin whiskers into the silk fibroin matrix was found to promote cell spreading.     

1H pulsed NMR study of bombyx mori silk fibroin: Dynamics of fibroin and of absorbed water

The dynamical behavior of the Bombyx mori silk fibroin chain and of absorbed water in silk fiber, film, and powder has been studied by ¹H pulsed nuclear magnetic resonance (NMR). Segmental motions do not occur and only the rapid rotation of the methyl groups of alanine residues is observed from ?120 to 130°C. This is independent of the conformation or form of the silk fibroin samples. Magnetization of dry silk fibroin by the solid-echo method shows a single Gaussian decay, while two components are observed in the solid-echo signals of films containing 6–10 w/w% water. An immobile component with a T₂ value of 11 μs is attributed to silk fibroin, and the mobile component to bound water. The T₂ of the latter varies from 50 to 200 μs, depending on the sample. The dynamical behavior of water trapped in the film is discussed on the basis of these T₂ values.     

Preparation and in vitro degradation of porous three-dimensional silk fibroin/chitosan scaffold

Degradation behaviors of porous scaffolds play an important role in the engineering process of a new tissue. In this study, three-dimensional porous silk fibroin/chitosan (SFCS) scaffolds were successfully prepared by freeze-drying method. In vitro degradation behaviors of SFCS scaffolds have been systematically investigated up to 8 weeks in phosphate buffer saline (PBS) solution at 37 °C. The following properties of the scaffolds were measured as a function of degradation time: pore morphology, structure, weight loss, and wet/dry weight value. The pH value of the PBS solution during degradation was also detected. SFCS scaffolds maintained its porous structure till 6 weeks of degradation. During the first 2 weeks, the pH value fluctuated in a narrow range from 6.53 to 6.93. SFCS scaffolds degraded much more quickly during the first 2 weeks, and the weight loss reached 19.28 wt% after 8 weeks of degradation. The degradation process affects little SFCS scaffolds' swelling properties.     

The effect of water on the conformation transition of Bombyx mori silk fibroin

Near-infrared spectroscopy (NIR) and differential scanning calorimetry (DSC) were used to investigate temperature-induced changes in the secondary structure and hydration of reconstituted Bombyx mori silk fibroin, with and without freezing water, by looking at regenerated silk fibroin films with a range of water content. We suggest that freezing water facilitates the movement of peptide chains and thus contributes to the conformational transition at 60 °C. The structural changes during heat treatment were analyzed by the two-dimensional correlation method. It was found that the band at 4600 cm⁻¹ consists of complex overlapping components due to different secondary structure elements which compose the protein architecture. Thus, this band could be used as a sensitive probe to estimate the conformations of silk fibroin. By monitoring the variations of the spectral components dynamically, an NIR procedure for tracking the conformational transition of silk fibroin was established.     

Structure and molecular conformation of tussah silk fibroin films: Effect of methanol

Structural changes of tussah (Antheraea pernyi) silk fibroin films treated with different water-methanol solutions at 20°C were studied as a function of methanol concentration and immersion time. X-ray diffraction measurements showed that the α-helix structure, typical of untreated tussah films, did not change for short immersion times (2 min), regardless of methanol concentration. However, crystallization to β-sheet structure was observed following immersion of tussah films for 30 min in methanol solutions ranging from 20 to 60% (v/v). IR spectra of tussah films untreated and methanol treated for 2 min exhibited strong absorption bands at 1265, 892, and 622 cm^?1, typical of the α-helix conformation. The intensity of the bands assigned to the β-sheet conformation (1245, 965, and 698 cm^?1) increased for the sample treated with 40% methanol for 30 min. Raman spectra of tussah films with α-helix molecular conformation exhibited strong bands at 1657 (amide I), 1263 (amide III), 1106, 908, 530, and 376 cm^?1. Following α → β conformational transition, amide I and III bands shifted to 1668, and to 1241, 1230 cm^?1, respectively. The band at 1106 cm^?1 disappeared and new bands appeared at 1095 and 1073 cm^?1, whereas the intensity of the bands at 530 and 376 cm^?1 decreased significantly. ©1995 John Wiley & Sons, Inc.     

Salt-catalyzed reaction between styrene oxide and silk fibroin

The addition reaction of styrene oxide (StO) with silk fibroin was studied in the presence of various salts in different solvents at 45–75°C. Some water was required to make StO react with silk padded with various salt solutions. The reaction rate increased with the salt concentration and reached a maximum value at a certain concentration of the salt. Padding with solutions of thiosulfate, cyanide, thiocyanate, bicarbonate, or carbonate resulted in high add-ons (to 65 mole/10⁵ g) and low solubilities in HCl and NaOH aqueous solutions. The weight gains increased with the epoxide concentration and reached a constant value at a certain concentration of StO solution in ethanol, while they decreased slightly with epoxide concentration over 10% of StO solution in n-hexane. Histidine, lysine, arginine, tyrosine, and aspartic and glutamic acids were found to react. The reaction rate decreased with increasing solubility parameter of the solvent used, reached a minimum value about at 10 or at the solubility parameter of the epoxide, and then increased with the parameter. The StO–silk reaction may depend on the distribution of StO between aqueous salt and an organic solvent phases, and on the swelling of silk fiber in different aqueous salt solutions or in various organic solvents. The mechanism for this epoxide-silk reaction and the reactivity difference between StO and phenyl glycidyl ether toward silk fibroin are discussed in the light of the observed phenomena.     

Entrapment of both glucose oxidase and peroxidase in regenerated silk fibroin membrane

Two enzmyes, glucose oxidase and peroxidase, were for the first time simultaneously immobilized in regenerated silk fibroin membrane. The structure and morphology of the regenerated silk fibroin membrane containing both glucose oxidase and peroxidase were investigated with IR spectra and SEM. The bienzymes do not change the structures of the regenerated silk fibroin in the membrane, which has an islands-sea structure. For the first time, an amperometric methylene green mediating sensor for glucose based on co-immobilization of both glucose oxidase and peroxidase in regenerated silk fibroin was constructed. Cyclic voltammetry and amperometry were used to test the suitability of methylene green shuttling electrons between peroxidase and the glassy carbon electrode. The bienzyme-based system offers fast response and high sensitivity of the sensor to glucose. The effects of pH, temperature, and the concentration of the mediator on the response current were evaluated, and the dependence of the Michaelis-Menten constant K_m^app on the concentration of the mediator was investigated.     

Physical properties and structure of silk. II. Dynamic mechanical and dielectric properties of silk fibroin

Dynamic mechanical and dielectric properties of amorphous regenerated films of silk fibroin were studied as a function of temperature. A mechanical loss tangent peak at about 175°C may be due to the segmental motion of the main chains in the amorphous silk fibroin film. The dynamic modulus of the amorphous silk fibroin increased at 185°C due to the crystallization of the silk fibroin. Dielectric loss tangent peaks were observed at about ?40°C and 175°C at 1 kHz. The former is ascribed to the local motion of the amorphous silk fibroin with absorbed water, while the latter seems to originate from the segmental motion of the main chains and the crystallization of silk fibroin.     

Physical properties and phase separation structure of Antheraea pernyi/Bombyx mori silk fibroin blend films

The physical structure and compatibility of solution-cast Antheraea pernyi/Bombyx mori silk fibroin blend films were stuided by differential scanning calorimetry (DSC), thermomechanical (TMA) and thermogravimetric (TGA) analysis, dynamic viscoelastic measurement, infrared spectroscopy, and x-ray diffractometry. The DSC curves of the blend films showed independent endotherms at 280 and 358°C, corresponding to the thermal decomposition of B. mori and A. pernyi silk fibroins with random coil conformation. The intensity was roughly proportionate to the amount of each component in the blend. The thermal behavior corresponding to the conformational transitions induced by heating on A. pernyi and B. mori silk fibroins overlapped in the temperature range 190–230°C. Thermal expansion and contraction properties, as well as weight retention behavior of the blend films were intermediate between the pure components, as shown by the TMA and TGA curves. The onset temperature of the storage modulus curve decreased markedly, approaching that of B. mori silk fibroin film when the amount of this component in the blend increased. The loss modulus curve of the blend films showed two peaks at ca. 190 and 210°C, the former corresponding to B. mori, and the latter to A. pernyi silk fibroin. Infrared spectra of the blends exhibited absorption bands characteristic of the pure components overlapping in the spectral region 2000–400 cm^?1. The x-ray diffraction peaks at 23 and 21.5°, attributed to the crystalline spacings of A. pernyi and B. mori fibroins, respectively, overlapped in the diffraction curves of the blends, while the peak at 11.4°, of A. pernyi, increased as the content of this fibroin in the blend increased. The degree of crystallinity, calculated from the x-ray diffraction curves, diminished as the amount of B. mori silk fibroin decreased. A low degree of compatibility exists between the two fibroins when they are cast from aqueous solution in the experimental conditions adopted in this work. © 1994 John Wiley & Sons, Inc.     

Porous composite scaffolds of hydroxyapatite/silk fibroin via two‐step method

A two‐step method was used to fabricate the hydroxyapatite (HAP)/silk fibroin (SF) scaffolds, i.e. the nano‐sized HAP/SF composite powders were prepared by co‐precipitation, which were then blended with SF solution to fabricate the HAP/SF composite scaffolds. The obtained scaffolds showed a 3D porous structure. The porosity was higher than 90% with the average macropore size of 214.2 µm. Moreover, the nano‐sized HAP/SF composite powders were uniformly dispersed in the silk fibroin matrix, which provided the scaffolds enhanced compressive properties. The cell culture assay showed that the scaffolds fabricated by the two‐step method could improve the cell proliferation and osteogenic differentiation when compared with those prepared by the conventional one‐step blending method. The results suggested that the two‐step method could promote the uniform dispersion of HAP in the SF matrix and efficient combination between the HAP and the matrix, which may provide a potential application in the composite scaffold preparation for tissue engineering. Copyright © 2009 John Wiley & Sons, Ltd.     

Regenerated protein fibers. I. Research and development of a novel solvent for silk fibroin

An alcoholic–aqueous solution of LiBr·H₂O is a useful solvent for silk fibroin, if the ratio of alcohol content to water content therein is 1 or more. The mixed solvents consisting of ethanol, water, and LiBr·H₂O showed a higher solubility if they contained a lesser amount of water. They further proved able to easily dissolve more than 20% by weight of silk fibroin. Solvents poorer in water content and richer in LiBr·H₂O showed a higher value of [η]; Huggins' coefficient of said solutions varied within a range 0.5–1.0, the minimum appearing at a water content of about 10% weight. Fibroin molecules remained stable in those solutions. The novel solvents for silk fibroin that have been developed by us are named “MU solvents,” by taking the initials in the names of Matumoto/Uejima. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 1949–1954, 1997     

A synthesis of porous activated carbon materials derived from vitamin B9 base for CO2 capture and conversion

CO₂ capture and conversion are still a favorable way to reduce CO₂ in the atmosphere. Herein, we have developed an environmentally friendly, low energy consumption porous activated carbon from vitamin B9 carbonaceous material for CO₂ capture and conversion materials. It is demonstrated that the KOH/vitamin B9 carbonaceous material impregnation ratio of 2 is the optimum condition for obtaining porous activated carbons with high specific surface area of 1903 m²g^-1, micropore surface area of 710 m²g^-1, total pore volume of 1.05 cm³g^-1 and micropore volume of 0.38 cm³g^-1. Among all the porous activated carbons prepared, the porous activated carbon synthesized with the KOH/vitamin B9 carbonaceous material impregnation ratio of 2 registers the most excellent CO₂ capture for 5.41 mmolg^?1 at 0 °C/1 bar and 3.66 mmolg^?1 at 25 °C/1 bar. They can also effectively catalyze the cycloaddition of CO₂ and epoxides under mild conditions (1 bar, 100 °C and 8 h) with a yield of 89–94%. The synthesized porous carbon materials from vitamin B9 is a promising candidate material for CO₂ capture and fixation.     

Regenerated protein fibers. II. Viscoelastic behavior of silk fibroin solutions

The dynamic viscoelastic behavior of a concentrated solution of silk fibroin dissolved in the “MU” solvent is measured. The dynamic viscosity η′ and dynamic elasticity G′ increase with increasing concentration of silk fibroin at constant frequency; however, the increasing frequency decreases η′ and G′ at a constant concentration of silk fibroin. When the mixing ratio of C₂H₅OH/H₂O in the “MU” solvent is increased at a constant concentration of LiBr·H₂O, η′ and G′ sharply increase at constant frequency. If the LiBr·H₂O concentration is varied in the “MU” solvents whose ratio of C₂H₅OH/H₂O is kept constant at 100 : 0, both η′ and G′ are greater for LiBr·H₂O concentrations of 50% by weight compared to concentrations of 40% by weight. The dependence of η′ on the temperature of the solution can be predicted by Andrade's viscosity equation. Spinnability improves when the SF concentration is increased. © John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 1955–1959, 1997     

Preparation method of porous polymer materials by radiation technique and its application

The radiation polymerization of hydrophilic hydroxyethyl methacrylate monomer solution at temperatures below 0 °C leads to the formation of a porous structure in the polymers. The melting peak of the eutectic water–monomer composition at the eutectic point (above ?24 °C) could be distingushed and a glass transition temperature was observed at ?96 °C. The porous structure was developed after melting small ice pieces in the polymers after polymerization. The porous structure formed above 0 °C contained discontinuous pores and that formed below 0 °C had continuous pores leading to reticular structure. In a mixture of water –dioxane –monomer, the pore diameter decreased with increasing monomer concentration. Replacing dioxane with decane led to a maximum pore diameter at 70% monomer concentration. The pore diameter in 70% monomer concentration using water and dioxane was 1～4 µm, maximum activity in immobilized enzyme tablets was observed at this diameter. The porous structure was also varied by controlling the polymerization temperature. The durability of the immobilized enzyme tablets was demonstrated by the retention of high enzyme activities after repeated batch enzyme reactions. Copyright © 2001 John Wiley & Sons, Ltd.     

Physical and chemical properties of tussah silk fibroin films

Physical and chemical structure, as well as thermal behavior of solution-cast regenerated films, prepared from tussah (Antheraea pernyi) silk fibroin, were compared with those of solution-cast native films, in order to ascertain whether treatment (degumming, dissolution) used for preparation affected their properties. Regenerated fibroin films exhibited a higher thermal stability than native ones, as shown by differential scanning calorimetry, thermomechanical analysis, and dynamic mechanical behavior. Glass transition temperature and other relevant thermal transitions of the regenerated silk specimen shifted to higher temperatures compared with those of native specimen. Molecular conformation and crystalline structure did not show significant differences between the two kinds of silk films. Amino acid composition and molecular weight, however, distribution changed markedly after dissolving tussah silk fibroin fiber in concentrated LiSCN in polypeptide size was the main features for the regenerated silk fibroin. © 1994 John Wiley & Sons, Inc.     

The influence of UV radiation on silk fibroin

An investigation into the influence of UV-irradiation on regenerated silk fibroin dissolved in water was carried out using UV-Vis and fluorescence spectroscopy. It was found that the absorption of regenerated silk fibroin in solution increased during UV-irradiation of the sample, most notably between 250 and 400 nm. Moreover, after UV-irradiation a wide peak emerged between 290 and 340 nm with maximum at about 305 nm. The new peak suggests that new photoproducts are formed during UV-irradiation of regenerated silk fibroin.The fluorescence of regenerated silk fibroin was observed at 305 nm, at 480 nm and at 601 nm after excitation at 275 nm. UV-irradiation caused fluorescence fading at 305 nm and at 601 nm. The increase of fluorescence was observed at 480 nm, probably due to formation of new photoproducts. After excitation at 305 nm the fluorescence of regenerated silk fibroin was observed at 340 nm and at 400 nm. UV-irradiation caused fluorescence fading at 340 nm. FTIR spectroscopy showed that primary structure of regenerated silk fibroin was not significantly affected by UV radiation. SDS-PAGE chromatography showed alterations of molecular weight of silk after UV exposure.     

Non-bioengineered silk fibroin protein 3D scaffolds for potential biotechnological and tissue engineering applications

This paper describes a new source for fabricating high-strength, non-bioengineered silk gland fibroin 3D scaffolds from Indian tropical tasar silkworm, Antheraea mylitta using SDS for dissolution. The scaffolds were fabricated by freeze drying at different prefreezing temperatures for pore size and porosity optimization. Superior mechanical properties with compressive strength in the range of 972 kPa were observed. The matrices were degraded by proteases within 28 d of incubation. Biocompatibility was assessed by feline fibroblast culture in vitro and confocal microscopy further confirmed adherence, spreading, and proliferation of primary dermal fibroblasts. Results indicate nonmulberry 3D silk gland fibroin protein as an inexpensive, high-strength, slow biodegradable, biocompatible, and alternative natural biomaterial. [Figure: see text].     

Green Process to Prepare Silk Fibroin/Gelatin Biomaterial Scaffolds

A new all‐aqueous and green process is described to form three‐dimensional porous silk fibroin matrices with control of structural and morphological features. Silk‐based scaffolds are prepared using lyophilization. Gelatin is added to the aqueous silk fibroin solution to change the silk fibroin conformation and silk fibroin–water interactions through adjusting the hydrophilic interactions in silk fibroin–gelatin–water systems to restrain the formation of separate sheet like structures in the material, resulting in a more homogenous structure. Water annealing is used to generate insolubility in the silk fibroin–gelatin scaffold system, thereby avoiding the use of organic solvents such as methanol to lock in the β‐sheet structure. The adjusting of the concentration of gelatin, as well as the concentration of silk fibroin, leads to control of morphological and functional properties of the scaffolds. The scaffolds were homogeneous in terms of interconnected pores, with pore sizes ranging from 100 to 600 µm, depending on the concentration of silk fibroin used in the process. At the same time, the morphology of the scaffolds changed from lamellar sheets to porous structures based on the increase in gelatin content. Compared with salt‐leaching aqueous‐derived scaffolds and hexafluoroisopropanol (HFIP)‐derived scaffolds, these freeze‐dried scaffolds had a lower content of β‐sheet, resulting in more hydrophilic features. Most of gelatin was entrapped in the silk fibroin–gelatin scaffolds, without the burst release in PBS solution. During in vitro cell culture, these silk fibroin–gelatin scaffolds had improved cell‐compatibility than salt‐leaching silk fibroin scaffolds. This new process provides useful silk fibroin‐based scaffold systems for use in tissue engineering. Furthermore, the whole process is green, including all‐aqueous, room temperature and pressure, and without the use of toxic chemicals or solvents, offering new ways to load bioactive drugs or growth factors into the process.