阻燃玻纤增强尼龙66的制备及性能研究

研究了用环保型阻燃剂溴化聚苯乙烯(PBS)、三氧化二锑(Sb2O3)、玻璃纤维(GF)以及功能助剂通过双螺杆挤出机制备出27%(wt)玻纤含量的高性能环保型阻燃增强尼龙66(PA66)复合材料。DSC和TGA结果表明,玻纤和阻燃剂等填料阻碍PA66结晶过程中分子链段的运动,降低其结晶能力,同时降低了复合材料的热稳定性;SEM结果表明复合材料各组分之间的界面粘结力较强,填料在基体中的分散性较好;力学和阻燃性能测试结果表明,与PA66相比,复合材料的拉伸强度、弯曲强度和弯曲模量分别提高了100%、110%和250%,阻燃性能达到V-0级(0.8 mm)。     

炭黑填充聚丙烯/尼龙6/玻璃纤维复合材料的制备及表征

以聚丙烯(PP)和尼龙6(PA6)的共混物为基体材料,以导电炭黑(CB)和玻璃纤维(GF)作为填料,通过熔融共混的方法制备了导电复合材料。研究了GF和CB质量分数对复合材料热稳定性、导电性能、力学性能和微观形貌的影响。结果表明:CB粒子选择性分散在PA6中,同时PA6包覆在GF表面,通过具有较大长径比的纤维相互搭接形成连续的网络结构,从而显著降低复合材料的逾渗阈值。在相同CB质量分数下(2%),PP/PA6/GF/CB的表面电阻率相对于PP/PA6/CB体系降低了5个数量级。此外,引入GF后,材料的热稳定性和拉伸强度都有所提高。     

阻燃PA66/二乙基次磷酸铝复合材料的研究

通过双螺杆挤出机熔融共混制备了阻燃PA66/二乙基次磷酸铝(ADP)复合材料,采用极限氧指数(LOI)、垂直燃烧(UL94)测试、锥形量热仪(Cone)等研究了PA66/ADP材料的燃烧性能,同时还通过拉伸、弯曲强度测试考察了PA66/ADP复合材料的力学性能.研究表明:ADP添加量为8%时,该体系达到了UL94V-0级,LOI值由25. 3%提高到30. 2%. PA66/ADP材料的热释放速率峰值由1 168 k W/m2下降到535 k W/m2,添加ADP能够显著地增强成炭率,增强隔热作用.     

kevlar纤维增强尼龙6复合材料的力学性能

对Kevlar纤维进行了改性,使其成为己内酰胺阴离子开环聚合的活性中心,采用阴离子接枝法在Kevlar纤维(KF)表面接枝尼龙6低聚物,并与基体尼龙6混合,用挤出和注塑方式制备了尼龙6/改性Kevlar纤维(PA6/KF1)复合材料。ESEM和XPS分析表明,Kevlar纤维表面接枝上了尼龙6低聚物。比较了尼龙6/未改性Kevlar纤维(PA6/KF0)和PA6/KF1复合材料的力学性能及破坏形态,同时探讨了其破坏机理。结果表明,接枝尼龙6的KF1增强了KF与尼龙6复合材料界面的相互作用,拉伸强度、弯曲强度和弯曲模量分别提高了20.69%、12.26%和14.23%,但冲击强度降低了8.2%;当复合材料被破坏时,未改性纤维表面只粘附有少量的树脂尼龙6,而改性纤维的表面有较多的树脂包覆层,呈部分非界面脱粘破坏,具有良好的界面结合能力。     

不同聚酰胺树脂的吸水特征及对苯乙烯单体扩散聚合行为的影响

研究了不同聚酰胺(PA)树脂的吸水特征及对苯乙烯(St)单体扩散聚合行为的影响.结果表明,在利用扩散聚合法制备PA/PS纳米合金的过程中,纳米合金中的聚苯乙烯(PS)含量随着PA颗粒内部含水率的增加而增加;在90℃扩散聚合条件下,PA6,PA66及聚己二酰间苯二甲胺(MXD6)体系相应的饱和PS含量分别为6. 7%,2. 5%和1. 6%; St单体对各PA颗粒的扩散聚合均发生在PA的非晶区,所生成的纳米PS小球尺度均在数十至100 nm左右,并呈均匀分布;由于刚性PS粒子对PA起到了较好的增强作用,可使各PA/PS纳米合金的拉伸强度和杨氏模量有明显提高.     

聚酯纤维布混杂增强环氧树脂可钻复合材料的制备与性能研究

采用聚酯纤维布与碳纤维、Kevlar纤维分别混杂增强环氧树脂,制备满足油田开发的可钻桥塞用高性能复合材料。分别采用液体芳胺(DETDA)与固体芳胺(DDM)作为固化剂,两种材料有着相近的玻璃化转变温度和力学强度。以DETDA固化的树脂基体中,活性环氧稀释剂用量增加,拉伸强度变化不大,但材料的弹性模量在10%稀释剂用量时,达到最大值;树脂交联密度1000/Mc为2.35时,材料的模量和拉伸强度都处于相对较大值。聚酯纤维/Kevlar纤维和聚酯纤维/碳纤维混杂增强环氧树脂复合材料的模量和强度,分别随着Kevlar纤维和碳纤维含量的增加而增加,有碳纤维的复合材料拉伸强度增加较大,断裂伸长率相对较小。实验显示:聚酯纤维混杂增强复合材料具有较好的可钻性,在钻压为1.5吨,钻速为32转/分的条件下,磨铣速度为4 mm·min~(-1)。     

LiCl对聚丁内酰胺的热塑改性研究

以LiCl作为增塑剂,采用熔融共混挤出法对聚丁内酰胺(PA4)进行热塑改性制得改性PA4(LiCl/PA4)。利用广角X射线衍射(WAXD)、差示扫描量热(DSC)和拉伸测试等方法对LiCl/PA4的结晶性能、热力学性能和力学性能等进行了研究和分析。结果表明,将LiCl加入到PA4中,由于Li⁺和C=O中的氧原子发生络合作用,破坏了PA4中分子间的氢键和结晶。随着LiCl含量的增加,LiCl/PA4的熔点和结晶度逐渐减小,断裂伸长率大幅提高,拉伸强度先升高后降低。当LiCl与PA4的质量比为5%时,熔点为223.9℃,结晶度降低至37.88%。当LiCl与PA4的质量比为1%时,拉伸强度最高可增至57.90 MPa。     

Mg-5Sm-xGd合金及其抗拉强度反常温度效应

采用光学显微镜、扫描电镜、 X射线衍射和电子拉伸试验等研究了时效态Mg-5Sm-xGd (x=1, 2, 3, 4)合金的显微组织和力学性能。结果表明：时效态合金主要由α-Mg基体以及位于晶内弥散分布的稀土相Mg₅Gd和Mg₄₁Sm₅组成,随Gd含量的增加,稀土相的种类没有发生明显变化;Gd含量可改变晶粒大小,随Gd含量的增多晶粒大小先减小后增大,在Gd含量为3%时合金晶粒最小;合金抗拉强度总体变化趋势为随温度升高先升高后降低,出现了抗拉强度反常温度效应;在同一温度下,3%Gd含量的合金抗拉强度最高,并随温度升高而升高,在300℃达到峰值229.9 MPa;合金的屈服强度随温度升高而升高,随Gd含量的增加先升高后降低然后再升高,在Gd含量为3%,拉伸温度为300℃时屈服强度最大;合金拉伸断裂方式主要为脆性断裂,随温度升高逐渐向韧性断裂转变;合金的抗拉强度反常温度效应可能与晶格常数,晶粒大小及第二相的变化有关。     

几种不同生物质复合材料的力学性能研究

以聚乳酸(PLA)为基体,以菠萝叶粉(PALF)、玉米秸秆芯粉(CF)、芝麻秸秆粉(SF)及甘蔗渣纤维粉(BF)作增强体,通过挤出加注塑工艺,制备可降解生物质复合材料(BBC),考察了秸秆粉用量对BBC力学性能的影响。并以PALF/PLA复合材料为例,研究了材料的断裂特性。结果表明,随着纤维粉用量的增加,所有BBC的拉伸强度均逐渐降低,当纤维粉添加量相同时,PALF/PLA的拉伸强度始终最低;CF/PLA、SF/PLA复合材料的弯曲模量随着秸秆粉用量的增加逐渐增大,当秸秆粉用量为40%时,弯曲模量分别比纯PLA增加74.15%和71.84%,BF/PLA复合材料的弯曲模量先增加后减小,但始终低于CF/PLA和SF/PLA,PALF/PLA的变化趋势较为复杂,呈现先增后减再增加的趋势;随着纤维粉含量的增加,PALF/PLA复合材料的冲击强度逐渐增加,其它三种均呈现先增加后减小趋势。PALF/PLA复合材料的断裂面无纤维拔出,应力-应变曲线无屈服点,断裂伸长率仅4.80%,属于典型的脆性断裂。     

短纤维/硅树脂复合材料的性能研究

分别用ＰＥＴ短纤维和硅灰石（无机针状晶须）增强甲基乙烯基硅树脂,研究了纤维长度、含量与复合材料力学性能的关系,并考察了增强纤维对硅树脂热稳定性的影响。结果表明：ＰＥＴ短纤维增强硅树脂复合材料的拉伸强度、模量和硬度显著提高,断裂伸长率下降;ＰＥＴ纤维长径比在１８０～３００范围内时,复合材料的拉伸强度增大;硅灰石增强的复合材料强度、模量及硬度提高相对较小,断裂伸长率随强体用量增多,先增加而后降低,存在     

聚丙烯/尼龙6/聚丙烯接枝物原位复合材料的形态与力学性能——共混过程对体系的影响

聚丙烯／尼龙６／聚丙烯接枝物原位复合材料的形态与力学性能———共混过程对体系的影响黎学东陈鸣才黄玉惠丛广民（中国科学院广州化学研究所广州５１０６５０）关键词原位复合材料，成纤，相容性原位成纤复合材料是指在加工过程中增强相在基体中就地形成微纤，不...     

微纤形态结构对PP/PA66原位微纤复合材料流变性能的影响

利用三角形排列三螺杆挤出机(triangle arrayed triple-screw extruder,TTSE)低温原位拉伸直接挤出制备了聚丙烯/聚己二酰己二胺(PP/PA66)原位微纤复合材料.通过三螺杆挤出机内部高强度的剪切-拉伸流场,研究了不同工艺参数如PA66含量、加工温度和螺杆转速下原位微纤复合材料中纤维的直径和长径比,并分析微纤长径比对复合材料动态流变性能的影响,且着重探究微纤长径比对凝胶点形成的影响.形貌分析结果显示,工艺条件极大地影响了微纤形貌,且PA66微纤长径比随分散相含量和螺杆转速的提高逐渐增加;动态流变数据说明,随着微纤长径比的增加,复合材料低频下的储能模量明显提高且比纯PP要高,同时,低频下的损耗角正切值降低且变化趋于平缓,而Cole-Cole圆半径显著增大,此时微纤复合材料表现出类凝胶的流变行为;原位微纤自缠结形成凝胶网络,微纤长径比越大,形成临界凝胶网络所需的PA66微纤含量越低,当长径比为210时,形成凝胶点时微纤含量仅3.80 wt%.     

Nanoclay‐induced morphology development in chaotic mixing of immiscible polymers

This study investigated the role of layered silicate clay on morphology development in chaotic mixing of two immiscible polymers, polypropylene (PP) and polyamide 6 (PA6). The study showed that clay particles helped to produce droplets of much smaller size and with narrower size distribution due to their direct influence on the breakup of PP domains. In the experiments, a small quantity of organically modified layered silicate clay was initially mixed in PP and the mixture was blended with PA6 in a chaotic mixer. All morphological forms, such as lamellas, fibrils, and droplets were seen as in the case with no clay. The clay particles reduced interfacial tension between PP and PA6 phases. As a consequence, the PP domains sustained lamellar and fibrillar forms, and thin fibrils were formed. These thin fibrils in turn broke rapidly into smaller droplets. It was also found that a large fraction of clay particles migrated into PA6 phase and contained intercalated PA6 chains in their galleries. These results indicate that clay particles did not participate in compatibilization in this system. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3638–3651, 2005     

MORPHOLOGY AND MECHANICAL PROPERTIES OF POLYPROPYLENE WITH in situ FORMED POLYAMIDE-6 FIBRILS

in situ Fibril formation of polyamide-6(PA6)in isotropic polypropylene(iPP)was first fabricated using a slit die extrusion and hot stretching process.Then the prepared materials were subjected to injection molding in the temperature range higher than the melting temperature of iPP but lower than that of PA6.The obtained injection-molded samples were characterized via scanning electron microscopy(SEM),differential scanning calorimetry(DSC)and two-dimensional wide- angle X-ray scattering(2D-WAXS).Mechanical properties were also investigated.The SEM result shows that the optimum fibril formation could be only achieved in the range of 20 wt% to 30 wt% of PA6 content for the studied system.The fibril morphology changes along the sample thickness in the injection-molded bars.The fibril morphology in the skin layer was better than that in the core layer.2D-WAXS results showed that the orientation of PP decreased with the increase of PA6 content,which indicated that the orientation of PP was confined by PA6 fibrils.Combined consideration of mechanical properties and morphology indicates that only PP/PA6 composites with 20 wt% of PA6 content show better properties because of the better fibril morphology and PP chain orientation.     

热塑性树脂的增强：从原位复合材料到原位混杂复合材料

综述了两类增强的热塑性树脂的基本方面。一类是由原位形成的热致液晶聚合物微纤增强的原位复合材料。从实验上研究了获得有效增强效果的两个关键因素；致热液晶聚合物的基体树脂中的成纤，以及在液晶聚合物与基体树脂不相容共混物中的增容作用。另一类是由作者发明的原位混杂复合材料，这一类材料是用直径在两个数量级上的纤维和原位形成的微纤混杂增强的。     

聚丙烯/尼龙6挤出原位成纤后的牵引作用

用挤出机共混挤出聚丙烯和尼龙6，加工中尼龙6作为分散相在聚丙烯中形成微纤。改变挤出物挤出模口后所受的牵引作用的速度会产生材料形态与力学性能的变化。发现随牵引速度的提高，尼龙6微纤的平均直径变小，尺寸分布更均匀，力学性能也随之提高。差热分析表明，随牵引速度的增加聚丙烯与尼龙6的相容性略有提高，X-射线衍射分析表明拉伸作用对尼龙纤维晶体中分子链的取向无影响。     

Comparison of the effect of mica and talc and chemical coupling on the rheology,morphology, and mechanical properties of polypropylene composites

The effect of filler types of mica and talc on the oscillatory shear rheological properties, mechanical performance, and morphology of the chemically coupled polypropylene composites is studied in this work. The Maleic Anhydride grafted Polypropylene (MAPP) was used as an adhesion promoter for coupling mineral particles with the polypropylene matrix. The samples were prepared by a co‐rotating, L/D = 40, 25 mm twin screw extruder. The tensile tests carried out on the injection molded samples showed a reinforcing effect of talc up to 20 wt% on the Polypropylene (PP). The tensile strength of PP‐mica composites showed a slight decrease at all percentages of mica. The effect of chemical coupling by using MAPP on the tensile strength was more pronounced in increasing the tensile strength for PP‐mica than PP‐talc composites. The complex viscosity curve of pure PP and the composites, showed a Newtonian plateau (η₀) up to 30 wt% at low frequency terminal zone. By increasing the filler content to 40 and 50 wt%, the complex viscosity at very low shear rates sharply increased and showed yield behavior that can be due to the formation of filler particles networks in the melt. At the optimum amount of coupling agent, a minimum in cross over frequency curve against MAPP content is observed. The optimum amount of coupling agent for PP‐talc composites is about 1.5%, and about 3% for PP‐mica formulations. The analysis of viscosity behavior at power‐law high region, revealed the more shear thinning effect of mica than talc on the PP matrix resin. Copyright © 2009 John Wiley & Sons, Ltd.     

Preparation of polypropylene/silica composites by in-situ sol–gel processing using hyperbranched polyethoxysiloxane

Based on a volatile-free silica liquid precursor polymer—hyperbranched polyethoxysiloxane (PEOS), an industrial compatible in situ sol–gel process for the preparation of polymer/silica nanocomposites has been developed. It has been shown that in the presence of a catalyst water vapor induced a fast conversion of liquid PEOS to solid silica in polypropylene (PP) melt in a twin-screw microcompounder. Solid state NMR showed that the in situ conversion of PEOS proceeded to a large extent. With small amounts of PEOS this procedure yielded PP/silica composites with particle size less than 100 nm. The particle size increased with the PEOS amount blended with PP. Nevertheless, the particles were observed to be homogeneously dispersed within the polymer matrix. PP/silica composites prepared by in situ sol–gel technology showed improved thermal properties, but almost not affected mechanical properties in comparison with pure PP.     

Preparation of graphene oxide modified glass fibers and their application in flame retardant polyamide 6

In order to improve the flame retardancy of glass fibers (GFs) reinforced polyamide 6 (PA6) composites and eliminate the “wicking effect,” the preparation and application of graphene oxide (GO) modified GFs were investigated in this work. Flame retardant PA6 was prepared by blending graphene oxide modified GFs reinforced PA6 and aluminum diethyl phosphonate. For the GFs reinforced PA6, the limiting oxygen index of the composite increased from 20.6% to 22.3%, and peak heat release rate decreased by 37.2% in cone calorimeter test via introducing graphene oxide onto the surface of GFs. Comparing PA6/GF30/ADP15 and PA6/GF‐GO30/ADP15, LOI of the later increased to 31.2%, the vertical burning test (UL‐94) reached V‐0, and the peak heat release rate decreased by 18.0%. The interface compatibility was greatly improved after the introduction of GO. The sheet structure of the GO on the GFs surface could block the combustible gas spillage and the flow of melt along the GFs, thus significantly attenuating the “wicking effect” and improving the flame retardancy of composites.     

原位缩聚法制备碳纳米管/尼龙11复合材料

用原位缩聚法制备了碳纳米管增强的尼龙11复合材料,用X射线衍射仪、红外(FTIR)、扫描电镜(SEM)、热重(TGA)、机械拉伸测试仪等对其结构、形貌、热性能及机械性能进行了表征测试.扫描电镜结果显示碳纳米管均一地分散在尼龙11/碳纳米管复合材料中.复合材料的拉伸模量比纯尼龙11有较大的提高.当复合材料中碳纳米管含量分别为1%,5%,10%时,材料的拉伸模量分别提高了34.5%,92.9%和113,7%.同时,复合材料的储能模量也有提高.热分析结果显示当复合材料中碳纳米管含量为1%时,其失重5%和10%的温度分别由纯尼龙11的404℃、424℃提高到414℃和437℃.示差扫描量热分析(DSC)显示复合材料的结晶温度随碳纳米管的加入而升高,而结晶度则降低.