Structure and properties of polyurethanes based on halogenated and nonhalogenated soy–polyols

Four polyols were prepared by a ring opening of epoxidized soybean oil with HCl, HBr, methanol, and by hydrogenation. Two series of polyurethanes were prepared by reacting the polyols with two commercial isocyanates: PAPI and Isonate 2143L. Generally, the properties of the two series were similar. The crosslinking density of the polyurethane networks was analyzed by swelling in toluene. Brominated polyols and their corresponding polyurethanes had the highest densities, followed by the chlorinated, methoxylated, and hydrogenated samples. The polyurethanes with brominated and chlorinated polyols had comparable glass transition and strength, somewhat higher than the polyurethane from methoxy containing polyol, while the polyurethane from the hydrogenated polyol had lower glass‐transition and mechanical properties. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4062–4069, 2000     

Effect of structure on properties of polyols and polyurethanes based on different vegetable oils

We synthesized six polyurethane networks from 4,4′‐diphenylmethane diisocyanate and polyols based on midoleic sunflower, canola, soybean, sunflower, corn, and linseed oils. The differences in network structures reflected differences in the composition of fatty acids and number of functional groups in vegetable oils and resulting polyols. The number average molecular weights of polyols were between 1120 and 1300 and the functionality varied from 3.0 for the midoleic sunflower polyol to 5.2 for the linseed polyol. The functionality of the other four polyols was around 3.5. Canola, corn, soybean, and sunflower oils gave polyurethane resins of similar crosslinking density and similar glass transitions and mechanical properties despite somewhat different distribution of fatty acids. Linseed oil–based polyurethane had higher crosslinking density and higher mechanical properties, whereas midoleic sunflower oil gave softer polyurethanes characterized by lower T_g and lower strength but higher elongation at break. It appears that the differences in properties of polyurethane networks resulted primarily from different crosslinking densities and less from the position of reactive sites in the fatty acids. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 809–819, 2004     

Synthesis and characterization of polyurethane ionomers with trimellitic anhydride and dimethylol propionic acid for waterborne self‐emulsifying dispersions

A new synthesis for polyurethane dispersions was developed using both trimellitic anhydride alone and in combination with dimethylol propionic acid as internal emulsifiers. During synthesis of the polyurethane ionomer, Fourier transform infrared spectroscopy was used for monitoring and characterizing both the polyaddition step and the anhydride ring opening process. Depending on the synthesis route, the carboxylic groups are either located at the end of the polymer backbone or additionally statistically distributed within the polymer chain itself. The effect of the carboxylic group's position on the chemical and physical properties, with particular reference to particle size and pH, was analyzed. Three different polyols were used to synthesize the polyurethane dispersions. Driven by the current trend to find renewable alternatives to petrochemical‐based raw materials, one bio‐based polyol was included for the synthesis. The effect of the different structures of the polyurethane dispersions (petrochemical‐ or bio‐based polyols) on mechanical properties and thermal behavior was investigated. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 680–690     

Synthesis and flame retardant potential of polyols based on bisphenol‐S

Polyether polyols based on bisphenol‐S were prepared by alkoxylation and compared with analogs based on bisphenol‐A, as well as standard aromatic polyester, and polyether polyols for viscosity and temperature stability. Thermo‐oxidative stability was determined by thermo‐gravimetric analysis, pyrolysis gas chromatography/mass spectroscopy, and evolved gas analysis mass spectroscopy. Incorporation of the sulfone moiety was found to dramatically improve the thermo‐oxidative stability of the neat polyol. Significant char formation was observed with gas phase evolution of flame retardant SO₂ and aromatic sulfone only apparent at about 600 °C. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2102–2108     

Synthesis of aniline‐terminated polyethers and resulting polyurethane/polyurea elastomers

Functionalization of polyols with aromatic amines offers a potential route to modify properties of polyurethanes, polyamides, and epoxies. Additionally, aniline termination of polyether backbones provides the opportunity to speed up reactions with isocyanates relative to hydroxyl functionalization and slow down epoxy reactions compared to reactions with primary and secondary amines. In this article, the synthesis, characterization, and physical properties of aniline‐terminated polyols with varying molecular weight, monomer type, and functionality is described. Numerous analytical techniques are employed to track the chemical modification kinetics and the resulting aniline functionalized polyol properties. In addition, synthesis and properties of poly(urethane‐urea) elastomers from several of the modified polyols are presented. The effect of hard segment composition and process temperature on tensile properties, dynamic mechanical properties, phase morphology, and chemical resistance is explored. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 1730–1742     

Properties of acrylic–polyurethane hybrid emulsions synthesized by the semibatch emulsion copolymerization of acrylates using different polyurethane particles

Aqueous acrylic–polyurethane hybrid emulsions were prepared by the semibatch emulsion copolymerization of methyl methacrylate and butyl acrylate in the presence of eight polyurethane dispersions. The polyurethane dispersions were synthesized with isophorone diisocyanate, 1000 and 2000 molecular weight polyester polyols, 1000 molecular weight polyether polyol, butanediol, and dimethylol propionic acid. Acrylic monomers were added in the monomer emulsion feed. We studied the effect of the use of different polyurethane seed particles and the effect of different weight ratios of methyl methacrylate to butyl acrylate on the emulsion properties, microphase structure, and mechanical properties of hybrid films. The average particle size and distribution were determined by photon correlation spectroscopy. The rheological properties of polyurethane dispersions and hybrid emulsions were tested under destructive conditions by an examination of flow curves and under nondestructive conditions of oscillatory shear in a range of linear viscoelastic responses. Differential scanning calorimetry was performed to characterize the thermal‐response properties of polymeric films. The relative average molecular weights were determined by gel permeation chromatography. The interactions between the acrylic and polyurethane components in hybrid particles and particle structure were studied with infrared spectroscopy and nuclear magnetic resonance spectroscopy. Mechanical properties such as the Koenig hardness, tensile strength, elongation at break, and Young's modulus were measured. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4050–4069, 2005     

Elevation of modulus and elongation of semicrystalline polyurethanes

Polyurethanes were synthesized based on an amorphous polyester polyol, and different chain extenders, comparing the universally accepted symmetric chain extender (1,4‐butanediol) with an asymmetric (1,2‐propanediol) chain extender. The effect of incorporating a crystalline polyester polyol polyhexamethylene adipate (PHMA) was investigated. The resulting morphologies and tensile properties are dramatically different. Based on the thermal and infrared data obtained, the sample with the symmetric chain extender exhibits a phase‐separated morphology, which can change as a function of time and temperature. Conversely, the polyurethane with the asymmetric chain extender has a phase mixed morphology that remains stable under the same experimental conditions. Incorporating crystalline PHMA resulted in a substantial change in the mechanical properties of the materials, especially for the copolymer comprising asymmetric chain extender. The rate of crystallization and the degree of crystallization achieved depended on the type of chain extender used. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018     

Synthesis and characterization of novel biodegradable epoxy‐modified polyurethane elastomers

Biodegradable polyurethane elastomers with the potential for applications in medical implants were synthesized from the reaction of epoxy‐terminated polyurethane prepolymers (EUPs) with 1,6‐hexamethylenediamine as a curing agent. EUPs were themselves prepared from the reaction of glycidol and isocyanate‐terminated polyurethanes made from different molecular weights of poly(ε‐caprolactone) (CAPA) and 1,6‐hexamethylene diisocyanate. All materials were characterized by spectroscopic methods. The curing conditions were optimized by gel content measurements. The curing kinetic and kinetic parameters were determined from differential scanning calorimetry measurements. The effects of changing the crosslink density and crystallinity of elastomers via the alteration of the CAPA polyol molecular weight on the physical, mechanical, and degradation properties of the final elastomeric polymers were examined fully. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2985‐2996, 2005     

Synthesis and Characterization of Boron Incorporated Polyester Polyol from Linseed Oil: A Sustainable Material

Polyols obtained from seed oils have established themselves as excellent building blocks of polymers, viz. polyurethanes. In this work, a novel attempt has been made to incorporate boron in the backbone of polyol [LPO] derived from linseed oil. Furthermore, LPO was treated with phthalic anhydride [PA] and boric acid [BA] (in different molar ratios) to obtain boron incorporated linseed polyester polyols [BPPEs] through solvent less synthesis process. BPPEs were characterized by spectroscopic techniques (IR, ¹H NMR and ¹³C NMR) to confirm the incorporation of boron and also to elucidate their structures. Physico-chemical characterization and antibacterial behavior of BPPEs was also investigated. It is speculated that these resins may serve as excellent raw materials for adhesives, coatings and as antibacterial agents.     

Structure and properties of halogenated and nonhalogenated soy‐based polyols

Four polyols intended for application in polyurethanes were synthesized by oxirane ring opening in epoxidized soybean oil with hydrochloric acid, hydrobromic acid, methanol, and hydrogen. The structures of the polyols were characterized by spectroscopic, chemical, and physical methods. The brominated polyol had 4.1 hydroxy groups, whereas the other three polyols had slightly lower functionality. The densities, viscosities, viscous‐flow activation energies, and molecular weights of the polyols decreased in the following order: brominated > chlorinated > methoxylated > hydrogenated. All the polyols were crystalline solids below their melting temperature, displaying multiple melting peaks. The methoxylated polyol was liquid at room temperature, whereas the other three were waxes. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3900–3910, 2000     

Ternary phase separation in polyurethane elastomers with immiscible soft segments

Polyurethane elastomers with two immiscible hard-segment polyols have been synthesized from homogeneous prepolymer mixtures, to obtain incompatibility on a molecular scale from reaction driven phase separation. Miscibility of a series of different soft-segment polyols and of their prepolymers with 4,4′-diisocyanatodiphenyl methane (MDI) has been investigated by cloud point analysis. UCST-behavior was observed for all binary combinations of polyols and of prepolymers; prepolymer formation lowered UCST with respect to polyols with the option to adjust it by further addition of MDI. Polyurethane elastomers have been synthesized and characterized with respect to their thermal, mechanical and viscoelastic (DMTA) behavior. Broad temperature ranges of loss factor above 0.1 were observed from polyurethanes with two immiscible soft-segment polyols. Rebound resilience, however, was still significant at room temperature, because of the low transition temperatures of the polyols used. Introduction of a third partially miscible component, a hard-segment from tetraethyleneglycol and MDI gave materials with a loss factor above 0.1 over a temperature range from −50 to 120 °C and higher. The studies proved that the concept of intimate mixing of immiscible soft-segments in polyurethanes works for the design of viscoelastic materials with good damping properties.     

Synthesis and characterization of bismaleimides derived from polyurethanes

A series of novel bismaleimides (BMIs) were prepared from maleic anhydride and polyurethane prepolymers based on MDI (4,4′-diphenylmethane diisocyanate) and polyether and polyester diols with various chain lengths. All the BMIs were characterized by IR, ¹H-NMR, and elemental analysis. DSC studies indicated that the thermal polymerization of the BMIs could be carried out in the temperature range of 102–245°C, and that curing behavior was significantly affected by the molecular weight of the BMIs. The crosslinked BMI elastomers showed good mechanical properties and much better thermal stability than that of the traditional polyurethane elastomers. The glass transition temperatures, mechanical, and dynamic mechanical properties were dependent on the types of polyols used and the resultant crosslink densities due to various chain lengths of the BMIs. © 1994 John Wiley & Sons, Inc.     

Influence of number of functional groups of hyperbranched polyol on cure kinetics and physical properties of polyurethanes

Curing of polyurethane prepolymer with three hyperbranched polyol was studied using FTIR spectroscopy. The disappearance of the strong isocyanate absorption peak was followed with time and temperature to determine the reaction kinetics. It was shown that all the hyperbranched polyols followed the second order kinetic equation and the reaction rate enhanced with increase in the number of the functional groups of the hyperbranched polyol. Activation energy, activation enthalpy, and activation entropy were also measured. The swelling character of the polyurethanes was investigated with the help of gel fraction, degree of crosslinking, and average molecular weight between crosslinks. Atomic force microscopy indicated phase separated morphology of the cured polyurethanes. The thermal, mechanical, and thermomechanical properties were enhanced when the number of the functional groups in the hyperbranched polyols was increased. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 731–745, 2009     

Synthesis,Characterization and Physicomechanical Properties of Novel Water-based Biodegradable Polyurethane Dispersion

Novel water-based biodegradable polyurethane dispersions with an aim to develop environmentally friendly materials, including medicine, various industries, have been prepared in this study. Biodegradable ionic polyurethanes (IPU) were synthesized based on polyols from renewable resources, such as castor oil (CO), in the presence of a polyester polyol and polyethylene glycol (PEG) with hydrophilic property and 1,6-hexamethylene diisocyanate. 1,4-Butanediol and dibutyltin dilaurate, were used as a chain extender and catalyst, respectively. The comprehensive investigations of the structure and properties of five types of synthesized polyurethanes demonstrated biodegradability relationship of these polyurethanes with their structure and composition. In this research effects of different types and content of polyols on biodegradability and physico mechanical properties of prepared PUDs were investigated. The structure, properties and physico mechanical and application behavior of mentioned materials were characterized by ¹H NMR, FTIR spectroscopy, thermogravimetric analysis (TG/DTG) and dynamic mechanical thermal analysis (DMTA). The adhesion properties were measured by pull off test as well. Particle size was measured by dynamic light scattering (DLS) methods. The biodegradability of prepared polyurethane dispersions was confirmed by water uptake, hydrolytic and enzymatic degradation in phosphate buffer saline (PBS) with lipase enzyme in PBS. Results showed that by the incorporation of natural components into the polymer chain, adjusting of hydrophilic and hydrolytic liability properties of soft segments and especial relevant designs, useful polyurethane can be synthesized with desirable property of biodegradability and dispersion stability. Except for one sample, other samples were decomposed totally in enzymatic media.     

Lipidic polyols using thiol‐ene/yne strategy for crosslinked polyurethanes

Oleic acid and α,ω‐diacid were converted into propargylic esters followed by thiol‐ene/yne coupling (TEC/TYC) functionalization in presence of mercaptoethanol. The multiradical addition on fatty esters leads to the formation of lipidic polyols (OH1 and OH2), as judged by ¹H NMR and mass spectroscopies as well as by size exclusion chromatography. The crosslinking reaction between TEC/TYC‐based polyols and 4,4′‐methylene bis(phenylisocyanate) isocyanate reactant was monitored by FTIR experiment and reaction parameters were optimized. By differential scanning calorimetry, relatively high glass transitions are measured corresponding to structure with little or without dangling chain. Moreover, the thermal stability of the resulting plant oil‐based polyurethane materials (PU1 and PU2) were found to be fully consistent with that of other lipidic PUs respecting a three‐step process. Thanks to TYC methodology, fatty α,ω‐diacid produces lipidic polyol without dangling chain and lipidic thermoset PU with relatively high T_g. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 1597–1606     

Thermoplastic poly(ester‐imide)s derived from anhydride‐terminated polyester prepolymer and diisocyanate

The phase‐separation behavior of thermoplastic poly(ester‐imide) [P(E‐I)] multiblock copolymers, (A‐B)_n, was investigated by a stepwise variation of the imide content. All the multiblock copolymers were synthesized by solution polycondensation with dimethylformamide as a solvent. P(E‐I)s were prepared with anhydride‐terminated polyester prepolymer and diisocyanates. Polyester prepolymers were prepared by the reaction of pyromellitic dianhydride and two different polyols [poly(tetramethylene oxide glycol) (PTMG) and polycaprolactone diol (PCL)]. Structural determination was done with Fourier transform infrared spectroscopy and Fourier transform NMR, and the molecular weight was determined by gel permeation chromatography. The effect of the imide content on the thermal properties of the synthesized P(E‐I)s was investigated by thermogravimetric analysis and differential scanning calorimetry. The polymers were also characterized for static and dynamic mechanical properties. Thermal analysis data indicated that the polymers based on PTMG were stable up to 330 °C in nitrogen atmosphere and exhibited phase‐separated morphology. Polymers based on PCL showed multistage decomposition, and the films derived from them were too fragile to be characterized for static and dynamic mechanical properties. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 341–350, 2004     

Synthesis and deblocking of cardanol‐ and anacardate‐blocked toluene diisocyanates

Methyl anacardate and secondary butyl anacardate were prepared from anacardic acid and corresponding alcohols and were used, in addition to cardanol, as blocking agents for 2,4‐toluene diisocyanate (TDI). Blocked diisocyanate adducts were characterized via nitrogen estimation, Fourier transform infrared spectroscopy, and proton nuclear magnetic resonance spectroscopy. The deblocking temperatures of the adducts were determined using an FTIR spectrophotometer in conjunction with the carbon dioxide evolution method. The gel times of hydroxyl‐terminated polybutadiene–TDI adducts also were determined. Deblocking temperature and gel time analyses revealed that cardanol‐blocked 2,4‐TDI deblocks at a lower temperature and at a higher rate compared with anacardate‐blocked adducts. In addition, it was found that the electron‐withdrawing ester group reduces the deblocking temperature of the adduct only when it is in solvated form. All adducts were waxy solids that were found to be soluble in polyether polyol, polyester polyol, and polyhydrocarbon polyols. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4047–4055, 2004     

Hydroxyalkylation and Polyether Polyol Grafting of Graphene Tailored for Graphene/Polyurethane Nanocomposites

Graphene functionalization by hydroxyalkylation and grafting with polyether polyols enables polyurethane (PU) nanocomposites formation by in situ polymerization with isocyanates combined with effective covalent interfacial coupling. Functionalized graphene (FG) hydroxylation is achieved either by alkylation, transesterification, or grafting of thermally reduced graphite oxide. In the presence of K₂CO₃ as catalyst the reaction of FG‐OH with ethylene carbonate at 180 °C affords hydroxyethylated FG, whereas transesterification with castor oil produces riconoleiate‐modified FG polyols. In the “grafting‐from” process, FG‐alkoholate macro initiators initiate the graft polymerization of propylene oxide to produce hybrid FG polyols containing 38 and 59 wt% oligopropylene oxide. In the “grafting‐to” process 3‐ethyl‐3‐hydroxymethyl‐oxetane is cationically polymerized onto FG‐OH, producing novel hyperbranched FG‐based polyether polyols. Whereas hydroxylation and grafting of FG greatly improve FG dispersion in organic solvents, polyols and even PU, as confirmed by transmission electron microscopy, matrix reinforcement of FG/PU is impaired by increasing alkyl chain length and polyol graft copolymer content.

     

Vinyl‐terminated liquid‐crystalline dendrimers based on dendritic polyols and their siloxane‐based elastomers

A new series of side‐chain liquid‐crystalline dendrimers (LCDs) by grafting vinyl‐terminated phenyl benzoate‐based promesogens to a novel polypropyleneimine‐derived dendritic polyols are reported. Polarized optical microscopy and X‐ray diffraction studies show that both the compounds display a smectic‐A (SmA) mesophase. The second‐generation dendrimer bearing eight‐branched promesogens exhibits a more stable SmA mesophase with a wide mesomorphic temperature range. It is demonstrated that “promoting groups” in the structure of LCD for the enhancement of mesomorphic stability are unnecessary in the case of strong anisotropic interactions. In contrast to conventional LCDs, these two compounds possess reactive vinyl terminals that endow them with the potential for the preparation of polymeric materials. For the first time, a type of thermoset elastomers is explored from LCDs via hydrosilylation crosslinking reaction of vinyl terminals and siloxane crosslinker. Two‐dimensional X‐ray diffraction study indicates that the lamellar structures of original dendrimers are reserved in the elastomer networks. Stress–strain curves reveal that these elastomers exhibit excellent elasticity under successive uniaxial compression. The combination of anisotropic structures of rigid units and elasticity of flexible networks in this novel series of elastomers makes them promising candidates for the application in artificial muscles or cartilages. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Thermal analysis of soybean oil based polyols

Soybean oil based polyols (5-OH polyol, 10-OH polyol and 15-OH polyol) were synthetised from epoxidized soybean oil. The melting peak of polyols and the relationship between melting peak and the number-average functionality of hydroxyl in polyols were investigated by differential scanning calorimetry (DSC). The thermal decomposition of polyols and some of their thermal properties by thermogravimetry (TG) and derivative thermogravimetry (DTG) were also studied. The thermal stability of polyols in a nitrogen atmosphere was very close hence they had a same baseplate of triglyceride for polyols. The extrapolated onset temperature of polyols in their thermal mass loss, first step had a decreasing order: 5-OH polyol>10-OH polyol>15-OH polyol due to the difficulty in forming multiple elements ring of them had the same order. The thermal behavior of polyols under non-isothermal conditions using Friedman’s differential isoconversional method with different heating rates indicated that the 5-OH polyol had the lowest activation energy in thermal decomposition amongst these polyols according to the same fractional mass loss because of the weakest intramolecular oligomerization. The 15-OH polyol was prior to reach the mass loss region because the six-member ring is more stable than the three-member ring from 10-OH polyol and more easily formed.