Ultrahigh‐molecular‐weight‐polyethylene‐fiber surface treatment by electron‐beam‐irradiation‐induced graft polymerization and its effect on adhesion in a styrene–butadiene rubber matrix

Aiming to develop a high‐performance fiber‐reinforced rubber from styrene–butadiene rubber (SBR), we applied a special technique using electron‐beam (EB)‐irradiation‐induced graft polymerization to ultrahigh‐molecular‐weight‐polyethylene (UHMWPE) fibers. The molecular interaction between the grafted UHMWPE fibers and an SBR matrix was studied through the evaluation of the adhesive behavior of the fibers in the SBR matrix. Although UHMWPE was chemically inert, two monomers, styrene and N‐vinyl formamide (NVF), were examined for graft polymerization onto the UHMWPE fiber surface. Styrene was not effective, but NVF was graft‐polymerized onto the UHMWPE fibers with this special method. A methanol/water mixture and dioxane were used as solvents for NVF, and the effects of the solvents on the grafting percentage of NVF were also examined. The methanol/water mixture was more effective. A grafting percentage of 16.4% was the highest obtained. This improved the adhesive force threefold with respect to that of untreated UHMWPE fibers. These results demonstrated that EB irradiation enabled graft polymerization to occur even on the inert surface of UHMWPE fibers. However, the mechanical properties of the fibers could be compromised according to the dose of EB irradiation. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2595–2603, 2004     

Mechanical properties of fiber reinforced styrene-butadiene rubbers using surface-modified UHMWPE fibers under EB irradiation

Aiming to develop a high performance fiber reinforced rubber of SBR, a special technique using electron beam (EB) irradiation-induced graft-polymerization was applied to ultra-high molecular-weight polyethylene (UHMWPE) fibers. Although UHMWPE is chemically inert, N-vinyl formamide (NVF) could be graft-polymerized onto the UHMWPE fiber surface with this special technique. A maximum grafting percentage of 23.6% was achieved. The composite of SBR and grafted UHMWPE fibers with maximum grafting indicated a linear increase in the initial modulus and strength with the fiber content. At the fiber content of 10%, the initial modulus was improved about five times with respect to that of the pure SBR, while the strength was done about twice. At this moment, only a small reduction could be observed in the strain compared with that of pure SBR. The fiber reinforced rubber with a good performance was obtained in the system of SBR and grafted UHMWPE fibers.     

Surface modification of polyethylene fiber by graft polymerization

To improve the wettability and adhesion, graft polymerization of acrylamide (AAm) and glycidyl methacrylate (GMA) was performed onto the surface of ultra-high modulus polyethylene (UHMPE) fiber pretreated with Ar plasma. Following the plasma treatment and the subsequent exposure to air to introduce peroxides onto the fiber surface, graft polymerization onto the UHMPE fiber was allowed to proceed from the polymer peroxides either in deaerated monomer solution at an elevated temperature (degassing method), or in aerated monomer solution containing riboflavin at 30°C under UV irradiation (photoinduction method). The monomer solution was prepared from water and dioxane for AAm and GMA, respectively. After rigorous removal of homopolymers, surface analysis of the grafted fibers was performed with ATR-FTIR and XPS, which revealed that PAAm and PGMA chains were grafted in the surface region of fibers. The grafting rate of PAAm by the photoinduction method was much higher than that by the degassing method when compared at the same concentration of the AAm solution. The amount of PGMA grafted was greatly affected by UV irradiation time, but depended on plasma treatment time to an insignificant extent if the treatment was carried out for longer than 30 s. Reaction of propylamine with the PGMA-grafted surface resulted in the appearance of a nitrogen peak in the XPS spectrum, suggesting the presence of epoxy groups on the surface of PGMA grafted fiber. © 1994 John Wiley & Sons, Inc.     

Effects of epoxidized natural rubber as a compatibilizer in melt compounded natural rubber-organoclay nanocomposites

Nanocomposites containing natural rubber (NR) as matrix, epoxidized natural rubber (ENR) as compatibilizer and organophilic layered clay (organoclay) as filler were produced in an internal mixer and cured using a conventional sulphuric system. The effects of ENR with 25 (ENR 25) and 50 mol% epoxidation (ENR 50), respectively, were compared at 5 and 10 parts per hundred rubber (phr) concentrations. The organoclay content was fixed at 2 phr. Cure characteristics, clay dispersion, (thermo)mechanical properties of the nanocomposites were determined and discussed. Incorporation of ENR and organoclay strongly affected the parameters which could be derived from Monsanto MDR measurements. Faster cure and increased crosslink density were attributed to changes in the activation/crosslinking pathway which was, however, not studied in detail. The organoclay was mostly intercalated according to X-ray diffraction (XRD) and transmission electron microscopic (TEM) results. The best clay dispersion was achieved by adding ENR 50. This was reflected in the stiffness of the nanocomposites derived from both dynamic mechanical thermal analysis (DMTA) and tensile tests. The tensile and tear strengths of the ENR 50 containing nanocomposites were also superior to the ENR 25 compatibilized and uncompatibilized stocks.     

Surface modification of natural rubber film by polymerisation of methyl methacrylate in water-based system

Polymerisation of methyl methacrylate (MMA) on the surface of natural rubber (NR) film was studied in order to increase the surface hardness, roughness and, hence, to decrease the friction coefficient of rubber. We used the two-step process: (i) swelling of MMA and tert-butyl hydroperoxide, emulsified in an aqueous solution of sodium dodecyl sulphate, onto the NR film surface, and (ii) subsequently immersing the swollen rubber strip into an alkaline aqueous solution of ferrous ion/fructose for redox initiation. The presence of PMMA on the NR surface was examined by attenuated total reflection-Fourier transform infrared spectroscopy (ATR-FTIR). Increasing the concentration of ferrous ion caused an increase in MMA conversion. The surface morphology observed by scanning electron microscopy (SEM) and atomic force microscopy (AFM) in tapping mode revealed the aggregation of micronmetre-scale nodules on the modified surface. The surface hardness and roughness increased with increasing PMMA content.     

Effect of surface treatment with potassium permanganate on ultra-high molecular weight polyethylene fiber reinforced natural rubber composites

The effects of surface treatment using potassium permanganate on ultra-high molecular weight polyethylene (UHMWPE) fibers reinforced natural rubber (NR) composites were investigated. The results showed the surface roughness and the oxygen-containing groups on the surface of the modified fibers were effectively increased. The NR matrix composites were prepared with as-received and modified UHMWPE fibers added 0–6 wt%. The treated fibers increased the modulus and tensile stress at a given elongation. The tear strength increased with increasing fiber mass fraction, attained maximum values at 4 wt%. The hardness of composites exhibited continuous increase with increasing the fiber content. The dynamic mechanical tests showed that the storage modulus and the tangent of the loss angle were decreased in the modified UHMWPE fibers/NR composites. Several micro-fibrillations between the treated fiber and NR matrix were observed, which meant the interfacial adhesion strength was improved.     

Surface modification of non-woven fabric by DC pulsed plasma treatment and graft polymerization with acrylic acid

Direct-current pulsed plasma treatment (DPPT) followed by thermal-induced graft polymerization with acrylic acid (AA) was used to modify poly(ethylene terephthalate)/polyethylene (PET/PE) non-woven fabric (NWF) in this study. The water contact angle of plasma modified NWF decreased sharply with DPPT time in 4 s. The water content of the NWF increased with DPPT time and levelled off after 30 s. Chemical analysis by X-ray photoelectron spectroscopy (XPS) indicated that the surface property of modified NWF could be maintained for more than 8 months under ambient conditions and could be further improved by grafting with acrylic acid. The concentration of AA in PET/PE-g-AA NWF increased both with the monomer concentration and the plasma treatment time. The maximum grafting density was 1.17 μmol/cm² with 40 s DPPT and 20% (w/w) AA. Improved biocompatibility of the modified NWF was confirmed with 3T3 fibroblast cells where cell viability was analyzed by MTT assays. More cells were found to attach to the modified NWF with higher growth rates, indicating that an improvement in surface properties by DPPT followed by graft polymerization of AA is beneficial for cell attachment and growth. A much more uniform cell distribution was found within the modified NWF from confocal laser scanning microscope observations.     

Manipulation of mechanical properties of short pineapple leaf fiber reinforced natural rubber composites through variations in cross-link density and carbon black loading

The aim of this paper is to demonstrate that the stress–strain behavior of natural rubber reinforced with short pineapple leaf fiber (PALF) can easily be manipulated by changing the cross-link density and the amount of carbon black (CB) primary filler. This gives more manageable control of mechanical properties than is possible with conventional particulate fillers alone. This type of hybrid rubber composite displays a very sharp rise in stress at very low strains, and then the stress levels off at medium strains before turning up again at the highest strains. The composites studied here contain a fixed amount of PALF at 10 part (by weight) per hundred rubber (phr) and varying carbon black contents from 0 to 30 phr. To change the cross-link density, the amount of sulfur was varied from 2 to 4 phr. Swelling ratio results indicate that composites prepared with greater amounts of sulfur and carbon black have greater cross-link densities. Consequently, this affects the stress–strain behavior of the composites. The greater the cross-link density, the less is the strain at which the stress upturn occurs. Variations in the rate of stress increase (although not the stress itself) in the very low strain region, while dependent on fillers, are not dependent on the crosslink density. The effect of changes in crosslinking is most obvious in the high strain region. Here, the rate of stress increase becomes larger with increasing cross-link density. Hence, we demonstrate that the use of PALF filler, along with the usual carbon primary filler, provides a convenient method for the manipulation of the stress–strain relationships of the reinforced rubber. Such composites can be prepared with a controllable, wide range of mechanical behavior for specific high performance engineering applications.     

Influence of alkaline treatment and acetone extraction of natural rubber matrix on properties of carbon black filled natural rubber vulcanizates

In this study, air dried sheet (ADS) showed higher molecular weight, proteins, lipids and more gel content than the low protein natural rubber (LPNR) from alkaline treatment or acetone-extracted natural rubber (AENR). After removal of proteins and lipids, LPNR and AENR had shorter scorch and cure times among the rubber compounds observed. This is due to higher content of free fatty acids, glycerides and sodium salts of fatty acid that might act as cure activators with sulfur curing. Furthermore, a finer dispersion of CB was found in ADS, due to chemical interactions of CB with proteins and lipids at terminal ends of NR molecules. Also, high molecular weight and gel in ADS could induce a higher reinforcing index (α) resulting to superior mechanical, dynamic, thermo-mechanical, hardness and crosslink density. In contrast, CB agglomerates occurred in LPNR and AENR with low molecular weight and reduced proteins and lipids, causing inferior mechanical, dynamic, thermo-mechanical, along with loss of stiffness and crosslink density.     

Influence of plasma treatment on the molar mass of poly(ethylene terephthalate) investigated by different chromatographic and spectroscopic methods

The influence of different types of low and atmospheric pressure plasma on poly(ethylene terephthalate) (PET) has been studied in terms of changes in molar mass and molar mass distribution. Apart from a variation of plasma gases (oxygen, helium) different types of plasma (microwave, radio frequency, corona discharge) were used for the plasma surface modification. The changes in molar mass and types of functional end groups of lower molar mass products were investigated by means of matrix-assisted laser desorption/ionization time of flight mass spectrometry (MALDI-TOFMS), whereas the high-molar mass fraction was analyzed by means of size-exclusion chromatography (SEC). The formation of crosslinked products during exposure to a helium plasma, which emits preponderately energy-rich and intense ultraviolet radiation, was proved by means of thermal field-flow fractionation (ThFFF). This method combined with a multiangle laser light scattering (MALLS) detector allows detection of weakly crosslinked polymers and microgels. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1639–1648, 1998     

Surface modification of HDPE, PP, and PET films with KMnO4/HCl solutions

Surface modification of high-density-polyethylene (HDPE), polypropylene (PP), and poly(ethylene terephthalate) (PET) films was promoted by potassium permanganate solutions in HCl acidic medium using eight conditions by varying time, temperature, and oxidative solution concentration. This oxidation system introduced different amounts of carbonyl-carboxyl and hydroxyl groups onto the polymer surfaces. Drop water contact angle, FTIR, TGA, and SEM were used to assess oxidation efficiency and the surface changes suffered by the polymer film. The hydrophilicity of films obtained by contact angle was analyzed using a 2³ factorial design in Design-Expert^® program to obtain the main effects, the variance, and the interaction between the effects in action in the oxidation process.     

Preparation of polyethylene block copolymers by a combination of postmetallocene catalysis of ethylene polymerization and atom transfer radical polymerization

The synthesis of block copolymers consisting of a polyethylene segment and either a poly(meth)acrylate or polystyrene segment was accomplished through the combination of postmetallocene-mediated ethylene polymerization and subsequent atom transfer radical polymerization. A vinyl-terminated polyethylene (number-average molecular weight = 1800, weight-average molecular weight/number-average molecular weight =1.70) was synthesized by the polymerization of ethylene with a phenoxyimine zirconium complex as a catalyst activated with methylalumoxane (MAO). This polyethylene was efficiently converted into an atom transfer radical polymerization macroinitiator by the addition of α-bromoisobutyric acid to the vinyl chain end, and the polyethylene macroinitiator was used for the atom transfer radical polymerization of n-butyl acrylate, methyl methacrylate, or styrene; this resulted in defined polyethylene-b-poly(n-butyl acrylate), polyethylene-b-poly(methyl methacrylate), and polyethylene-b-polystyrene block copolymers. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 496–504, 2004     

Graft copolymers of natural rubber and poly(dimethyl(acryloyloxymethyl)phosphonate) (NR-g-PDMAMP) or poly(dimethyl(methacryloyloxyethyl)phosphonate) (NR-g-PDMMEP) from photopolymerization in latex medium

Graft copolymers of natural rubber and poly(dimethyl(acryloyloxymethyl)phosphonate) (NR-g-PDMAMP), and natural rubber and poly(dimethyl(methacryloyloxyethyl)phosphonate) (NR-g-PDMMEP), were prepared in latex medium via a “grafting from” methodology based on the photopolymerization of dimethyl(acryloyloxymethyl)phosphonate (DMAMP) and dimethyl(methacryloyloxyethyl) phosphonate (DMMEP), respectively, used as phosphorus-containing monomers. The grafting polymerization was initiated from N,N-diethyldithiocarbamate groups previously bound in side position of the rubber chains. The effects of monomer concentration on monomer conversion and grafting rate were investigated, showing that conversion and grafting rate increased with increasing monomer concentration and reaction time. Highest conversions and grafting rates were obtained with a molar ratio [DMAMP]/[initiating units] = 7 for a reaction time of 180 min. Calculation of the graft average length () from ¹H NMR spectra of the synthesized graft copolymers showed values were in the range of 9-73. Visualizations of NR-g-PDMAMP and NR-g-PDMMEP latices by Transmission Electron Microscopy (TEM) showed that they exhibit core-shell morphologies. Degradation of NR-g-PDMAMP and NR-g-PDMMEP occurred in two steps: decomposition of dimethylphosphonate-functionalized grafts took place prior to the second step corresponding to the decomposition of NR backbone, but the degradation temperature of this last step was higher than that of pure NR.     

Characterization of oxygen and argon ion flux interaction with PET surfaces by in-situ XPS and ex-situ FTIR

The effects of low (2.5, 0.2 keV) energy reactive oxygen ion bombardment and argon ion bombardment on poly(ethylene terephthalate) thin film (PET) surface chemical composition were studied. PET films have a high potential as a material for biomedical and electrical industries. The source of ions was an ECR Ion Gun with settable acceleration voltages. PET films were sputtered by ion bombardment for variable process time and the modified films were investigated by in-situ X-ray Photoelectron Spectroscopy (XPS) and ex-situ Fourier transform infrared spectroscopy (FTIR). The significant changes in the chemical composition of surface layers were quantitatively studied by XPS. The ion bombardment scissions the chains in PET film surface layers. Selective sputtering of oxygen atoms from PET surface was observed when argon ion flux used. The 0.2 keV and 2.5 keV argon ion decreased O/C ratio from 0.37 to 0.25, 0.04 respectively. This phenomenon is responsible for the creation of carbon-rich up 96 at.% surface layer and the oxygen in ester bonds is detached first. The oxygen 2.5 keV ion bombardment had similar effect as argon ion bombardment; the ratio O/C was decreased. The ester bond was broken first. But oxygen 0.2 keV ion flux irradiation created an oxygen rich surface; the O/C ratio was in increased from 0.37 to 0.46. The changes in surface conductivity were investigated by shifts in C1s binding energy. Good agreement with atomic concentration of carbon in C-C bonds on the films surface was found. The FTIR analyses identified changes in chemical composition but with no obvious correlation to surface changes. Photons from the ion source irradiating the PET film during ion bombardment probably caused the observed changes in FTIR spectra.     

Simple test kit based on colorimetry for quantification of magnesium content in natural rubber latex by miniaturized complexometric titration without using masking agent

A simple, low-cost and portable field test kit based on colorimetry with detection by naked eye was developed for determination of magnesium content in natural rubber latex (NRL). The miniaturized complexometric titration between Mg²⁺ and EDTA without any masking agent was a key reaction in this development, which was designed according to the concept of green chemistry by reduction of waste generation and chemical and time consumption. The system enabled quantification of magnesium content in NRL at low concentration with the detection limit being <50 mg L⁻¹, small sample volume uptake (0.18 g, sampling by a small spoon) and use of <1.5 mL reagent volume which was >70 times less than that applied in the conventional method. Moreover, with the presence of potential interference ions, greater selectivity towards magnesium was observed. Furthermore, the reagents used in our developed test kit were stable for >6 months at room temperature. The results obtained on real samples were in agreement with those obtained from the conventional complexometric titration (ISO 17403: 2014(E)) method. The proposed technique provides a low-cost, rapid, simple, selective and on-site analysis of magnesium content in NRL.     

Surface structure and properties of poly-(ethylene terephthalate) hydrolyzed by alkali and cutinase

This study was aimed at comparatively investigating the hydrolysis of crystalline and amorphous poly-(ethylene terephthalate) films by alkali and cutinase. Changes of surface properties were investigated by FTIR spectroscopy (ATR mode). The A₁₃₄₁/A₁₄₁₀ and I₁₁₂₀/I₁₁₀₀ absorbance ratios, and the full width at half maximum of the carbonyl stretching band (FWHM₁₇₁₅) were used to evaluate the polymer crystallinity and its changes upon hydrolysis. The effect of different treatments on chain orientation was evaluated by calculating R ratios of appropriate bands. The spectroscopic indexes showed that both alkali and enzyme treatments induced structural and conformational rearrangements with a consequent increase in crystallinity in both amorphous and crystalline films. The crystalline PET film was modified more strongly by alkali than by cutinase, while the opposite occurred for the amorphous one. The trend of the water contact angle (WCA) clearly indicates that alkali is more effective than cutinase in enhancing hydrophilicity of PET films and that the effect is stronger on amorphous than on crystalline films. The values of WCA correlate well with the FTIR indexes calculated from the spectra of hydrolyzed crystalline PET films. The mechanism of the surface hydrolysis of PET by alkali and cutinase is discussed.     

Isothermal crystallization kinetics and melting behaviour of PET/ATO nanocomposites prepared by in situ polymerization

Neat poly(ethylene terephthalate) (PET) and PET/antimony doped tin oxide (ATO) nanocomposites were prepared by in situ polymerization. The study of the isothermal crystallization behaviors of neat PET and PET/ATO nanocomposites was carried out using differential scanning calorimetry (DSC). The crystallization kinetics under isothermal conditions could be described by the Avrami equation. For neat PET and PET/ATO nanocomposites, the Avrami exponent n both decreased with increasing crystallization temperature. In addition, for the same crystallization temperature, the value of n increased with increasing ATO content. These suggested that the crystallization types related to the values of n in the Avrami theory could not be suitable for the crystallization of PET and its nanocomposites. The change of the n values indicated that the addition of ATO resulted in the increase of the crystallizing growth points. That is a heterogeneous nucleating effect of ATO on crystallization of PET. In the DSC scan after isothermal crystallization process, multiple melting behavior was found. And the multiple endotherms could be attributed to melting of the recrystallized materials or the secondary lamellae produced during different crystallization processes. The equilibrium melting temperature of PET in the nanocomposites increased with increasing the ATO content. Surface free energy of PET chain folding for crystallization of PET/ATO nanocomposites was lower than that of neat PET, confirming the heterogeneous nucleation effect of ATO.     

裂解气相色谱-质谱分析火场残留物中助燃剂

通过对火灾现场助燃剂及其燃烧残留物进行分析，开展了基于裂解气相色谱-质谱法（PyGC-MS）的火场助燃剂分析方法。选取了汽油和柴油2种助燃剂以及棉布和聚对苯二甲酸乙二醇酯（PET）塑料2类载体，制备了助燃剂与载体的混合燃烧残留物。利用热分析技术确定样品的特征性温度，并对分析条件进行优化与选择。通过闪蒸分析和裂解分析的分步裂解方法，对样品进行了PyGC-MS分析。实验结果表明，PET载体原样燃烧残留物的裂解产物共有35个组分，而PET载体与汽油混合燃烧残留物和PET载体与柴油混合燃烧残留物的裂解产物只有25个组分，且各裂解产物的种类和含量均不相同。该法可对同一载体的自身燃烧残留物和与助燃剂混合燃烧残留物进行区分，适用于火灾残留物中助燃剂的分析，可对火场中是否存在助燃剂进行判别，为火灾性质的判断和火灾调查工作提供科学依据。     

Preparation of macroporous functionalized polymer beads by a multistep polymerization and their application in zirconocene catalysts for ethylene polymerization

Macroporous functionalized polymer beads of poly(4‐vinylpyridine‐co‐1,4‐divinylbenzene) [P(VPy‐co‐DVB)] were prepared by a multistep polymerization, including a polystyrene (PS) shape template by emulsifier‐free emulsion polymerization, linear PS seeds by staged template suspension polymerization, and macroporous functionalized polymer beads of P(VPy‐co‐DVB) by multistep seeded polymerization. The polymer beads, having a cellular texture, were made of many small, spherical particles. The bead size was 10–50 μm, and the pore size was 0.1–1.5 μm. The polymer beads were used as supports for zirconocene catalysts in ethylene polymerization. They were very different from traditional polymer supports. The polymer beads could be exfoliated to yield many spherical particles dispersed in the resulting polyethylene particles during ethylene polymerization. The influence of the polymer beads on the catalytic behavior of the supported catalyst and morphology of the resulting polyethylene was investigated. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 873–880, 2003     

The role of crystalline, mobile amorphous and rigid amorphous fractions in the performance of recycled poly (ethylene terephthalate) (PET)

The action of thermo-mechanical degradation induced by mechanical recycling of poly(ethylene terephthalate) was simulated by successive injection moulding cycles. Degradation reactions provoked chain scissions and a reduction in molar mass mainly driven by the reduction of diethyleneglycol to ethylene glycol units in the flexible domain of the PET backbone, and the formation of -OH terminated species with shorter chain length. The consequent microstructural changes were quantified taking into account a three-fraction model involving crystalline, mobile amorphous (MAF) and rigid amorphous fractions (RAF). A remarkable increase of RAF, to a detriment of MAF was observed, while the percentage of crystalline fraction remained nearly constant. A deeper analysis of the melting behaviour, the segmental dynamics around the glass-rubber relaxation, and the macroscopic mechanical performance, showed the role of each fraction leading to a loss of thermal, viscoelastic and mechanical features, particularly remarkable after the first processing cycle.