Effect of montmorillonite content and the type of its modifier on the thermal properties and flammability of polyimideamide nanocomposite fibers

The effects of montmorillonite (MMT) content (1, 3, 5%) and the type of its modifiers on the thermal properties and flammability of PIA nanocomposite fibers have been assessed. Sodium montmorrilonite was modified with aminododecane acid and octadecylamine. Samples of PIA nanocomposite containing commercial MMT: Nanomer PGW from Nanocor were also included in the comparative analysis. It has been found that the glass transition temperature (T _g) of the fibers under investigation depends on the type of MMT’s modifier. On the other hand this parameter does not affect the thermal stability of fibers defined with T ₅ and T ₅₀ indicators since the thermal decomposition of modifiers takes place at lower temperatures.     

Effects of Water and Chemical Solutions Ageing on the Physical,Mechanical, Thermal and Flammability Properties of Natural Fibre-Reinforced Thermoplastic Composites

Biocomposites comprising a combination of natural fibres and bio-based polymers are good alternatives to those produced from synthetic components in terms of sustainability and environmental issues. However, it is well known that water or aqueous chemical solutions affect natural polymers/fibres more than the respective synthetic components. In this study the effects of water, salt water, acidic and alkali solutions ageing on water uptake, mechanical properties and flammability of natural fibre-reinforced polypropylene (PP) and poly(lactic acid) (PLA) composites were compared. Jute, sisal and wool fibre- reinforced PP and PLA composites were prepared using a novel, patented nonwoven technology followed by the hot press method. The prepared composites were aged in water and chemical solutions for up to 3 week periods. Water absorption, flexural properties and the thermal and flammability performances of the composites were investigated before and after ageing each process. The effect of post-ageing drying on the retention of mechanical and flammability properties has also been studied. A linear relationship between irreversible flexural modulus reduction and water adsorption/desorption was observed. The aqueous chemical solutions caused further but minor effects in terms of moisture sorption and flexural modulus changes. PLA composites were affected more than the respective PP composites, because of their hydrolytic sensitivity. From thermal analytical results, these changes in PP composites could be attributed to ageing effects on fibres, whereas in PLA composite changes related to both those of fibres present and of the polymer. Ageing however, had no adverse effect on the flammability of the composites.     

Thermal degradation and combustion of a polypropylene nanocomposite based on organically modified layered aluminosilicate

The specific features of thermal degradation and combustion of polypropylene nanocomposites based on organically modified layered aluminosilicate were studied. On the basis of thermogravimetric analysis data, a kinetic model that takes into account the diffusive character of the thermal degradation process for the PP nanocomposite was proposed. The basic flammability parameters of the nanocomposite were determined with the use of a cone calorimeter. The influence of diffusion constraints in the charred nanocomposite layer on the maximum heat release rate as a principal parameter of flammability was considered.     

Thermal degradation analysis and XRD characterisation of fibre-forming synthetic polypropylene containing nanoclay

Flammability of synthetic fibres is significantly worse than that of bulk polymers because of the high surface area to volume ratio and the low tolerance to high filler loadings in the fibre production process. Introducing nanocomposite structures has the potential to enhance the char formation at relatively low loadings of nanoparticulate fillers and hence can reduce the flammability of synthetic polymers and fibres.This paper reports thermal degradation analysis results in conjunction with TG analysis under different atmospheres and further studies of X-ray diffraction characterisation of fibre-forming polypropylene containing selected dispersed nanoclays.The concentrations of hydrocarbons, carbon monoxide and carbon dioxide released during the TG analysis have been monitored and analysed by using a combined electrochemical infrared analyser. The intensity changes of the crystallinity peaks and nanoclay peaks in the polymer and composites are discussed.     

LDPE/Mg-Al layered double hydroxide nanocomposite: Thermal and flammability properties

Layered double hydroxides (LDHs) are new nanofillers which exhibit improved thermal and flammability properties in various kinds of polymer matrices. These materials have certain advantages over conventional metal hydroxides and also layered silicates so far as the flame retardancy is concerned. In this article, flammability and thermal properties of the nanocomposite based on low density polyethylene (LDPE) and Mg-Al based layered double hydroxide (Mg-Al LDH) are reported in detail. The nanocomposites containing different LDH concentrations were prepared by melt-compounding using a tightly intermeshing co-rotating twin-screw extruder. The morphological analysis reveals an exfoliated/intercalated type LDH particle morphology in these nanocomposites. The thermogravimetric analysis (TGA) shows that even a small amount of LDH improves the thermal stability and onset decomposition temperature in comparison with the unfilled LDPE. The heat release rate (HRR) and its maximum (PHRR) during cone-calorimeter investigation are found to be reduced significantly with increasing LDH concentration. The nanocomposites not only exhibit reduced total heat released (measure of propensity to produce long duration fire), but also lower tendency to fast fire growth (measured by the ratio of PHRR and time of ignition). The limited oxygen index (LOI) and the dripping behavior are also improved with increasing LDH concentration.     

Tailoring of multifunctional cellulose fibres with “lotus effect” and flame retardant properties

This research aimed to create multifunctional cellulose fibres with water- and oil-repellent, self-cleaning, and flame retardant properties. A sol mixture of fluoroalkyl-functional siloxane, organophosphonate and methylol melamine resin was applied to cotton fabric by the pad-dry-cure method. Successful coating was verified by atomic force microscopy and Fourier transform infrared spectroscopy. The functional properties of the coated fibres were investigated using the static contact angles of water and n-hexadecane, the water sliding angles, the vertical test of flammability, the limiting oxygen index, and simultaneous thermal analysis. The results reveal that a homogeneous composite inorganic–organic polymer film formed on the cotton fabric surface exhibited the following properties: static contact angle of water of 150° and of n-hexadecane of 128°, water sliding angle of 10°, limiting oxygen index of 34 %, and high thermal stability. These results demonstrate the synergistic activity of the compounds in the coating, which resulted in the creation of a “lotus effect” on the fabric surface as well as excellent flame retardancy and thermal stability.     

Effect of the material structure and nanoadditive type on the thermal properties of nanocomposite alginate fibres

Thermal properties of sodium alginate and calcium alginate fibres containing nanoadditives were analysed. Thermal decomposition of fibres based on sodium alginate, both pure and containing nanoadditive, produces sodium carbonate (for fibres without nanoadditive) or, for modified fibres, a mixture of sodium carbonate with the corresponding nanoadditive, which does not undergo any changes within the range of measured temperatures. The chief gaseous products accompanying the decomposition are carbon (IV) oxide and water. The shape of the DTG curves and values of the *T ₅₀ coefficient indicate an improvement in the thermal properties of the fibres when ceramic nanoadditives (SiO₂ and HAp) are introduced, as compared with pure sodium alginate fibres. When ceramic nanoadditives (MMT, SiO₂, bioglass) are added to the material of calcium alginate fibres the nature of the thermal processes is not affected. However, similarly as for sodium alginate fibres modified with nanoadditive, here also it was note the effect on the value of the *T ₅₀ coefficient. The greatest thermal stability, expressed by the value of *T ₅₀, was observed when SiO₂, HAp and bioglass were used as nanoadditives. Considering that the porosity, sorption properties and cross section were similar for all fibres, it can be suggested that in all cases the structure of the fibres has a lesser effect than the type of nanoadditive on the thermal properties of the investigated fibres. The effect of the chemical structure of the material was reflected in the higher decomposition temperature of calcium alginate nanocomposite fibres compared with sodium alginate fibres. This also applies to fibres without any nanoadditive.     

Nanocomposites of TiO 2 and Siloxane Copolymers as Environmentally Safe Flame-Retardant Materials †

Composites of titanium dioxide (TiO₂) nanoparticles and biocatalytically synthesized dimethylsiloxane copolyamides were prepared, and their thermal and flame-retardant properties were investigated. The flammability properties such as heat release capacity and total heat release were measured from microscale cumbustion calorimetry (MCC). The thermal degradation temperatures, char yields, and the heat-release capacities of these nanocomposites were significantly improved over the pure polymers. The heat-release capacities of the siloxane copolymer nanocomposites with 20wt% of TiO₂ were found to be 167 and 129 J/g K, which is a 35% less than the pure polymers (260 and 194 J/g K, respectively). The SEM/EDAX surface-analysis studies on nanocomposite films and their char revealed that nanocrystalline-TiO₂ plays an important role in forming carbonaceous silicate char on the surface as a protective layer.     

Effect of rubber on properties of nylon-6/unmodified clay/rubber nanocomposites

Three nylon-6/unmodified clay/rubber nanocomposites with high toughness, high stiffness, high heat resistance and reduced flammability were studied in this paper, on basis of three compound powders of ultra-fine full-vulcanized powdered rubber (UFPR)/montmorillonite (UFPRM). It was found that all of the three UFPRs used in the study can help the silicate layers without organic treatment to be exfoliated in the nylon-6 matrix, despite some differences in compatibilities between them and nylon-6. Accordingly, the clay in different UFPRMs at the same loading content can lead to a similar improvement in stiffness and heat resistance of nanocomposites. In other words, UFPRs having different compatibilities with nylon-6 do not affect the stiffness and heat resistance of nanocomposites largely. However, the nylon-6 nanocomposites, modified with different UFPRMs, show different superior properties. Butadiene styrene vinyl-pyridine UFPRM (VP-UFPRM) is more effective in improving toughness of nylon-6. Nylon-6/silicone UFPRM (nylon-6/S-UFPRM) nanocomposite exhibits more reduced flammability, good flowability and high thermal stability. As for nylon-6/acrylate UFPRM (nylon-6/A-UFPRM) nanocomposite, it shows high toughness and thermal stability. Furthermore, the mechanism of unmodified clay exfoliation during the melt compounding and the effect of different UFPRs on the properties of the nylon-6/UFPRM nanocomposites are also discussed.     

Epoxy/polyhedral oligomeric silsesquioxane nanocomposites from octakis(glycidyldimethylsiloxy)octasilsesquioxane and small‐molecule curing agents

Epoxy/polyhedral oligomeric silsesquioxane (POSS) nanocomposites were obtained from octakis(glycidyldimethylsiloxy)octasilsesquioxane (OG) and diglycidyl ether of bisphenol A cured with small‐molecule curing agents of diethylphosphite (DEP) and dicyandiamide (DICY). An increase in the POSS contents of the nanocomposites and an improvement in the nanocomposite homogeneity were observed with the use of the small‐molecule curing agents. Phosphorus in DEP and nitrogen in DICY also performed synergism with POSS for thermal stability enhancement and flammability improvement in the nanocomposites. The nanocomposites possessing high OG contents exhibited good thermal stability, improved flammability, and high storage moduli. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3825–3835, 2006     

Influence of carbon black on thermal properties and flammability of cross-linked elastomers

The paper presents the results of testing thermal properties and combustibility of butadiene-acrylonitrile rubber vulcanizates with different contents of bounded acrylonitrile: Perbunan NT 1845 and Perbunan NT 3945 from Bayer. The rubbers were cross-linked by means of dicumyl peroxide. Four types of carbon black with different specific surfaces were used as fillers. The test results were obtained with the use the derivatograph, DSC-204 of Netzsch, measurements of flammability by the method of oxygen index and in air. The results of measurements have shown that the thermal stability and flammability of the vulcanizates under investigation are affected by the activity of solid phase and the degree of surface development as well as the flexibility of polymeric chain and the degree of its unsaturation. A clear relationship has been found between the thermal properties and flammability of the cross-linked butadiene-acrylonitrile rubbers.     

Thermal properties and microhardness of HDPE/clay nanocomposites compatibilized by different functionalized polyethylenes

The calorimetric characteristics, the flammability, the thermal stability and the microhardness of polyethylene high density/clay nanocomposites (HDPE/clay) have been studied by differential scanning calorimetry, thermogravimetry, determination of limiting oxygen index and microhardness tests. The nanocomposites have been compatibilized by ethylene–acrylic acid copolymer (EAA), acrylic acid grafted HDPE (HDAA) and maleic anhydride grafted HDPE (HDMA). The clay was montmorillonite Cloisite 15A. The influence of the presence and the type of the compatibilizers on the properties of the nanocomposites has been evaluated. The results have shown that the thermal stability, the reduction of the flammability and the microhardness of HDPE/clay nanocomposites, compatibilized by HDAA and HDMA are higher than those for nanocomposite compatibilized by EAA. Moreover, the presence and the type of compatibilizer have negligible effect on the characteristics of the HDPE phase transitions. These results have been interpreted by the better clay dispersion and higher level of clay exfoliation in the presence of compatibilizers HDAA and HDMA, than those in the presence of EAA compatibilizer.     

Thermal stability and flammability of styrene–butadiene rubber (SBR) composites

The article presents the effect of attapulgite (ATT) and its synergic action with carbon or silica on the thermal properties and flammability of cross-linked styrene–butadiene rubber. It has been shown that ATT is active filler improving the thermal and mechanical properties of composites containing this aluminosilicate. The decreased flammability of vulcanizates containing ATT compared to that of unfilled vulcanizates results from good insulating properties of the ATT used. The considerable reduction in the flammability of composites containing ATT and carbon nanofiber or silica is connected, first of all, with the formation of a homogeneous boundary layer.     

Study of nylon 66–clay nanocomposites via condensation polymerization

Nylon 66–clay (polyamide 66 (PA66)–organophilic montmorillonite (OMT)) exfoliated nanocomposites were synthesized based on nylon 66 salt and organoclay (OMT) modified by hydro-aminocaproic acid via condensation polymerization. And the nanocomposites were characterized by X-ray diffraction and transmission electronic microscopy. Exfoliated morphology with different clay content was obtained. The effects of cation exchange capacity and organic modified agent of OMT on the formation of exfoliated nanocomposites were investigated. It was shown that only suitable cation exchange capacity and organic modified agent could result in the formation of exfoliated morphology under the condition of condensation polymerization. The thermal and flammability properties of the nanocomposites were investigated through thermogravimetry and cone calorimetry experiments. Results indicate that the exfoliated nanocomposites have enhanced thermal stability and flame retardant properties compared with pure PA66.     

Rapeseed oil as main component in synthesis of bio-polyurethane-polyisocyanurate porous materials modified with carbon fibers

Porous polyurethane-polyisocyanurate (PUR-PIR) composites have been synthesized using two types of rapeseed oil-based bio-polyols. The bio-polyols from rapeseed oil were synthesized using two methods: (i) transesterification and (ii) epoxidation followed by oxirane ring opening. The PUR-PIR porous materials were prepared with two isocyanate indices, 150 and 250, and were modified with carbon fibres (CF) in an amount of 3 and 6 wt% of the total foam mass. The structure of the composites was examined using scanning electron microscopy. Thermal and mechanical properties of the composites were determined through a thermogravimetric analysis and measurements of the thermal conductivity, compressive strength, and Young modulus. The influence of CF on the composite flammability was analyzed using oxygen index and cone calorimeter tests. The investigations of the mechanical properties have shown that the compressive strength is the most beneficial in the case of the PUR-PIR foams modified with 6 wt % of CF. The studies have shown that the oxygen index of the composites increases with an increasing CF content and isocyanate index. An addition of CF reduces the heat rate release, especially for the materials with an isocyanate index of 250. An introduction of CF into the PUR-PIR foam structure is a way to improve the thermal stability and to decrease the flammability of final porous composites.     

Comfortable, flexible upholstery fire barriers on base of bast, wool and thermostable fibres

The paper presents elastic barrier materials developed at the INF which play a role of filling and fire barrier material at the same time in upholstery furniture, reducing the development and spread of fire on flammable materials. The presented results of flammability and biophysical tests confirm the comfort of products.The developed barrier materials use natural fibres (wool, flax FR) characterized by good air permeability, hygroscopicity, moisture transport, elimination of electrostatic charges and have effect on climate of interiors also when blended with thermostable fibres such as Polyacrylate. These flexible structures based on blend of natural fibres and thermostable fibres with at least two barrier effects i.e. durable resistance to fire, thermal insulation, control of electrostatic phenomena.     

Novel nanocomposite based on EVA/PHBV/[60]Fullerene with improved thermal properties

A novel nanocomposite was prepared from ethylene-co-vinyl acetate copolymer (EVA) and poly-3-hydroxy butyrate-co-valerate (PHBV) in combination with small amounts of [60]Fullerene (C₆₀). The thermal degradation as well as the incorporation effect of C₆₀ on the thermo-oxidative decomposition of EVA/PHBV/C₆₀ nanocomposites was investigated using thermogravimetric analysis (TGA). In order to assess the level of stabilization of nanocomposites, the oxidation induction time test was also determined. The obtained results indicated that the dispersion of C₆₀ even at low loading (0.3, 0.5 and 0.7 wt.%) exerts a significant increase on the thermal stability properties of nanocomposite. The oxidation induction time values of nanocomposites were remarkably increased with the increase of C₆₀ amounts. Surprisingly, the oxidation induction time of EVA/PHBV/C₆₀ (0.3 wt.%) is 1643 s higher than that of unfilled EVA/PHBV blend.The flammability properties investigated in pyrolysis combustion flow calorimetry (PCFC) showed that the addition of C₆₀ could prolong the time to peak of Heat Release Rate (pHRR) of around 30 °C compared to EVA/PHBV blend. It was demonstrated that C₆₀ is inhibitor of the thermal and thermo-oxidative degradation of EVA/PHBV blend.     

The effect of chlorosulphonated polyethylene on thermal properties and combustibility of butadiene–styrene rubber

This article describes the test results of thermal properties and flammability of the unconventionally cross-linked blends of chlorosulfonated polyethylene (CSM) and butadiene–styrene rubber (SBR) by means of zinc oxide or nano-zinc oxide. The thermal curves have been interpreted from the point of view of the chemical transitions of elastomers and their blends. It has been found that the content of combined chlorine in CSM exerts a significant influence on the cross-linking kinetics of CSM/SBR blends, their thermal properties and flammability.     

Thermal degradation and flammability behavior of polypropylene/clay/carbon nanotube composite systems

This paper reports on the testing and development of a polypropylene (PP) nanocomposite systems with improved flame retardancy. The work utilizes the unique properties of sepiolite nanoclay (Sep) in combination with carbon nanotubes (CNTs) in order to develop an optimized ternary nanocomposite system. Thermogravimetric analysis (TGA) showed significant improvements to the residual char towards the later stages of the thermal ramp. The pyrolysis combustion flow calorimeter (PCFC) was employed to screen the various PP composites with respect to their potential flammability performance. The heat release capacity, which is an indicator of a materials fire hazard, did not show any reduction with the addition of nanofillers using the apparatus standard testing procedure. However, this changed by switching to a lower burn within the PCFC's furnace; this diverted oxygen to the pyrolysing sample. Using the results gained from TGA and the PCFC, the optimized ternary nanocomposite system (10 wt.% Sep + 2 wt.% CNT) was compounded on a larger scale and tested in the cone calorimeter. This showed a significant reduction of 82% in peak heat release rate in comparison to unfilled PP. Comparisons were also made between the testing of these samples in the PCFC and cone calorimeter. The main objectives were to develop a flame‐retardant PP nanocomposite ternary system as well as assessing the PCFC with traditional techniques. Copyright © 2012 John Wiley & Sons, Ltd.     

Flammability Tests and Investigations of Properties of Lignin-Containing Polymer Composites Based on Acrylates

In this paper flammability tests and detailed investigations of lignin-containing polymer composites’ properties are presented. Composites were obtained using bisphenol A glycerolate (1 glycerol/phenol) diacrylate (BPA.GDA), ethylene glycol dimethacrylate (EGDMA), and kraft lignin (lignin alkali, L) during UV curing. In order to evaluate the influence of lignin modification and the addition of flame retardant compounds on the thermal resistance of the obtained biocomposites, flammability tests have been conducted. After the modification with phosphoric acid (V) lignin, as well as diethyl vinylphosphonate, were used as flame retardant additives. The changes in the chemical structures (ATR-FTIR), as well as the influence of the different additives on the hardness, thermal (TG) and mechanical properties were discussed in detail. The samples after the flammability test were also studied to assess their thermal destruction.