Novel fluorinated poly(aryl ether ketone)s

Two novel fluorinated monomers were prepared and polymerized with biphenols to produce amorphous, thermally stable poly(aryl ether ketone)s. The properties of the fluorinated polymers are compared to those of unfluorinated, amorphous poly(aryl ether ketone)s. The presence of fluorine in the polymers was found to cause a decrease in glass transition temperature and Young's moduli, however, no increase in thermal stability was observed. The fluorinated polymers are soluble in common organic solvents such as chloroform and methylene chloride at room temperature, and also show solubility in solvents containing a ketonic moiety, such as acetone. Evidence of polymer branching through fluorines considered to be unreactive under the polymerization conditions was found. Efforts were made to evaluate the reactivity of fluorine atoms under the polymerization conditions using both molecular modeling and ¹⁹F-NMR to ascertain if such branching could be avoided. © 1995 John Wiley & Sons, Inc.     

Glass transition and miscibility in blends of two semicrystalline polymers: Poly(aryl ether ketone) and poly(ether ether ketone)

Binary melt‐blended mixtures of two aryl ether ketone polymers (i.e., a new poly(aryl ether ketone) (code name PK99) and poly(ether ether ketone) (PEEK), have been studied. Polymer miscibility in glassy amorphous (or melt) domains has been demonstrated for the binary blend comprising of two aryl‐ether‐ketone‐type semicrystalline polymers. Composition‐dependent, single T_g was observed within full composition range in the PK99/PEEK blends, and the narrow T_g breadth also suggests that the scale of mixing was fine and uniform. To better resolve any possible overlapping T_g's, physical aging was imposed on a comparison set of blend samples for the purpose of improving detectability of overlapped multiple transitions if existing. The result still showed one single T_g. The relative sharp T_g and lack of cloud point transition suggest that the scale of molecular intermixing is good. Phase homogeneity was further confirmed using optical and scanning electron microscopy. The X‐ray diffractograms suggest that isomorphism does not exist in the PK99/PEEK blends and that the crystal forms of the respective polymers remain distinct and unchanged by the miscibility in the amorphous region. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1485–1494, 1999     

Fluorenyl-containing sulfonated poly(aryl ether ether ketone ketone)s (SPFEEKK) for fuel cell applications

A series of fluorenyl-containing sulfonated poly(aryl ether ether ketone ketone)s (SPFEEKK) were synthesized via aromatic nucleophilic substitution polymerization. The sulfonation content (SC) was controlled by the feed ratios of sulfonated and nonsulfonated monomers. Flexible and strong membranes in the sulfonic acid form were obtained from cast membranes in the sodium salt forms by treatment with acid. The thermal properties, water uptake, swelling ratio, water state, oxidative stability, proton conductivity and methanol permeability were investigated. All the polymers had proton conductivities greater than 1 × 10⁻² S/cm at room temperature, and the conductivity values of m-SPFEEKK-80 and p-SPFEEKK-80 were up to 1.86 × 10⁻¹ and 1.78 × 10⁻¹ S/cm at 100 °C. This series of polymers also possessed good dimensional stability in water and low methanol crossover.     

The molecular structure and polarizabilities of poly(aryl ether ketone)s

The molecular structure and polarizabilities of poly(aryl ether ketone)s were investigated with quantum chemical calculations, based on the fully optimized structures of model compounds (S₅: ArCOArOArOArCOAr and BS₆: ArOArCOArArCOArOAr) for their chain segments. The results showed that the average dihedral angle between their aromatic rings was in the range of 36°−37° relative to the molecular zig-zag plane. Especially, when a biphenyl group was introduced into the molecular chain of this polymer, its two aromatic rings were distorted by 48.0° to each other. Also, the calculation results of refractive indices for pure crystals obtained by using the structural parameters were in good accordance with those reported in the literature.     

Sulfonated poly(aryl ether ether ketone ketone)s containing fluorinated moieties as proton exchange membrane materials

A series of sulfonated poly(aryl ether ether ketone ketone)s statistical copolymers with high molecular weights were synthesized via an aromatic nucleophilic substitution polymerization. The sulfonation content (SC), defined as the number of sulfonic acid groups contained in an average repeat unit, could be controlled by the feed ratios of monomers. Flexible and strong membranes in sodium sulfonate form could be prepared by the solution casting method, and readily transformed to their proton forms by treating them in 2 N sulfuric acid. The polymers showed high T_gs, which increased with an increase in SC. Membranes prepared from the present sulfonated poly(ether ether ketone ketone) copolymers containing the hexafluoroisopropylidene moiety (SPEEKK‐6F) and copolymers containing the pendant 3,5‐ditrifluoromethylphenyl moiety (SPEEKK‐6FP) had lower water uptakes and lower swelling ratios in comparison with previously prepared copolymers containing 6F units. All of the polymers possessed proton conductivities higher than 1 × 10^?2 S/cm at room temperature, and proton conductivity values of several polymers were comparable to that of Nafion at high relative humidity. Their thermal stability, oxidative stability, and mechanical properties were also evaluated. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2299–2310, 2006     

Crystal structure and crystallinity of poly(aryl ether biphenyl ether ketone ketone)

The crystal structure of poly(aryl ether biphenyl ether ketone ketone) (PEDEKK) was determined to comprise a two-chain orthorhombic unit cell with dimensions a = 0.778 nm, b = 0.606 nm and c = 2.375 nm by using wide-angle X-ray diffraction (WAXD). According to the orthorhombic system, the 12 reflections of this polymer were indexed. The crystallite size increases with increasing the crystallization temperature. The results of the degree of crystallinity (W_c,x) calculated from WAXD were compatible with those from density (W_c,d) and calorimetry (W_c,h) measurements.     

The crystal structure and drawing induced polymorphism in poly(aryl ether ketone)s, 3. Crystallization during hot-drawing of poly(ether ether ketone ketone)

The evolution of crystallinity and polymorphism during hot-drawing of amorphous poly(ether ether ketone ketone) (PEEKK) as a function of strain rate, draw ratio, and temperature was investigated. In modification I, the competition of chain extension and molecular alignment is responsible for the strain rate and temperature dependence. Modification II crystallization is basically controlled by chain extension during stretching. The former can be transformed into the latter via relaxation during stretching or annealing at elevated temperature.     

Rhythmic growth of ring‐banded spherulites in blends of liquid crystalline methoxy‐poly(aryl ether ketone) and poly(aryl ether ether ketone)

Rhythmic growth of ring‐banded spherulites in blends of liquid crystalline methoxy‐poly(aryl ether ketone) (M‐PAEK) and poly(aryl ether ether ketone) (PEEK) has been investigated by means of differential scanning calorimetry (DSC), polarized light microscopy (PLM), and scanning electron microscopy (SEM) techniques. The measurements reveal that the formation of the rhythmically grown ring‐banded spherulites in the M‐PAEK/PEEK blends is strongly dependent on the blend composition. In the M‐PAEK‐rich blends, upon cooling, an unusual ring‐banded spherulite is formed, which is ascribed to structural discontinuity caused by a rhythmic radial growth. For the 50:50 M‐PAEK/PEEK blend, ring‐banded spherulites and individual PEEK spherulites coexist in the system. In the blends with PEEK as the predominant component, M‐PAEK is rejected into the boundary of PEEK spherulites. The cooling rate and crystallization temperature have great effect on the phase behavior, especially the ring‐banded spherulite formation in the blends. In addition, the effects of M‐PAEK phase transition rate and phase separation rate on banded spherulite formation is discussed. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 3011–3024, 2007     

Structure‐controlled synthesis of novel soluble and thermally stable poly (aryl ether nitrile ether ketone ketone)/poly (aryl ether nitrile ether ketone biphenyl ketone) copolymers by electrophilic polycondensation

One new synthesis route was first designed to synthesize the biphenyl acid chloride (BPACl), and then a series of novel poly (aryl ether nitrile ether ketone ketone) (PENEKK)/poly (aryl ether nitrile ether ketone biphenyl ketone) (PENEKBK) copolymers with different controlled structure compositions were synthesized by electrophilic polycondensation and varying the molar ratio of BPACl to terephthaloyl chloride (TPC). The obtained PENEKK/PENEKBK copolymers were characterized by different physical and chemical techniques. The results showed, the copolymers with 10–50% molar contents of biphenyl moities exhibited good thermal properties with glass transition temperatures (T_gs) of 184–196°C, decomposition temperatures (T_ds) of 498–515°C, and good solubility in organic solvents (N‐Methyl‐2‐pyrrolidone (NMP), N,N‐dimethylformamide (DMF), and DMSO), indicating that they would have good potential for solvent processing. The thin films of the polymers had tensile strengths of 93.6–101.5 MPa, Young's moduli of 3.03–3.32 GPa, elongations at break of 9–14%, indicating they were strong materials. The densities of the obtained polymers were 1.31–1.40 g/cm^?3, which were far lower than those of some main inorganic materials (such as Fe, nearly 7.8 g/cm^?3), indicating that they would have possible potential for substituting some inorganic materials used as high temperature materials in some areas due to the merits of lightweight. Thus, the copolymers with 10–50% molar contents of biphenyl moities were promising polymer materials. Copyright © 2010 John Wiley & Sons, Ltd.     

Isothermal melt and cold crystallization kinetics of poly(aryl ether ketone ether ketone ketone)

The isothermal melt and cold crystallization kinetics of poly(aryl ether ketone ether ketone ketone) are investigated by differential scanning calorimetry over two temperature regions. The Avrami equation describes the primary stage of isothermal crystallization kinetics with the exponent n ≈ 2 for both melt and cold crystallization. With the Hoffman–Weeks method, the equilibrium melting point is estimated to be 406 °C. From the spherulitic growth equation proposed by Hoffman and Lauritzen, the nucleation parameter (K_g) of the isothermal melt and cold crystallization is estimated. In addition, the K_g value of the isothermal melt crystallization is compared to those of the other poly(aryl ether ketone)s. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1992–1997, 2000     

Synthesis of thermally crosslinkable fluorine‐containing poly(arylene ether ketone)s—II. Propargyl ether terminated poly(arylene ether ketone)s

Novel thermally crosslinkable fluorine‐containing poly(arylene ether ketone)s comprised of 2,3,5, 6‐tetrafluoro‐1,4‐phenylene moiety were synthesized by the termination of polymer chain ends with propargyl ether groups in order to improve solvent resistance. Crosslinking reaction occurred over 250°C through the formation of both chromen ring and polyene structure. This structure change brought about not only the outstanding solvent resistance but also the increase in glass transition temperature (T_g). The cured films also exhibited excellent thermal stability, transparency and hydrophobicity derived from fluorine atoms. Copyright © 2004 John Wiley & Sons, Ltd.     

The sulfonation of crosslinked poly(ether ether ketone)—Diffusion‐controlled kinetics

The effect of crosslinks introduced by ion irradiation with 11.7 MeV proton and 30 MeV helium ions on the reactivity of poly(ether‐ether‐ketone) (PEEK) to sulfonation have been investigated following the kinetics of the reaction at room temperature. Concentrated sulfuric acid was used as a swelling and sulfonating agent and the reaction was followed by changes in the FTIR spectrum. The rate of reaction decreased with the degree of crosslinking and the progress with time was consistent with diffusion control of the sulfuric acid into the crosslinked matrix. The results were consistent with the efficiency of the ions in crosslinking PEEK and in particular with the differences in their linear energy transfer (LET). © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 775–783, 2009     

A convergent route to poly(phenyl ketone ether) dendrons

A series of poly(phenyl ketone) dendrons have been constructed using a convergent strategy. An aryl fluoro-substituent is deactivated towards nucleophilic substitution by protection of a para-ketone as an acetal. This allows coupling to an activated aryl fluoride.Subsequent deprotection of the acetyl group then activates the first fluoro-substituent and allows the next generation of the dendron to be added. The synthesis of higher generations is complicated by a scrambling reaction, which lowers the yields.     

Isomorphic behavior of poly(aryl ether ketone) blends

Blends of various poly(aryl ether ketones) have been found to exhibit a range of miscibility and isomorphic behavior. This range is dependent on molecular weight; however, for poly(aryl ether ketones) with number-average molecular weight of 20,000, this range is about ±25% difference in ketone content. All miscible blends exhibit isomorphism, and all immiscible blends exhibit no evidence of isomorphism. The dependence of the glass transition temperature T_g versus composition exhibits a minimum deviation from linearity whereas the melting temperature T_m versus composition exhibits a pronounced maximum deviation from linear behavior. The crystalline melting point versus composition for isomorphic blends is considerably different than for random copolymers with isomorphic units. Homopolymers and random copolymers exhibit a melting point that is a linear function of ketone content (increasing ketone content increases T_m). For blends, the melting point is essentially the same as that of the higher melting constituent until high levels of the lower melting constituent are present. The observed melting point versus composition behavior will be interpreted using classical theory to calculate the components of the liquid and crystalline phase compositions. As a miscible blend is cooled from the melt, essentially pure component of the highest melting point crystallizes out of solution, as predicted by calculated solid-liquid phase diagrams. This occurs until the crystallization is complete owing to spherulitic impingement. At high concentrations of the lower melting constituent, lower melting points will be observed because the highest melting constituent will be depleted before the crystallization is complete. In many miscible blends involving addition of an amorphous polymer to a crystalline polymer, the degree of crystallinity of the crystalline polymer has been shown to increase. On the basis of evidence presented here, it is hypothesized that dilution by a miscible, amorphous polymer allows for a higher level of crystallinity.     

Dielectric and dynamic mechanical relaxation studies on poly(aryl ether ketone)s

The relaxation behavior of four amorphous poly(aryl ether ketone)s was investigated using dielectric relaxation spectroscopy and dynamic mechanical analysis. The temperature dependence of the relaxation times of the glass transition process and the cooperative nature of this process were unaffected by changes in polymer structure. The temperature location of the loss peaks for all polymers progressed smoothly between the low frequency of the mechanical measurements and the higher frequencies of the dielectric probe. Differences were observed in mechanical activation energy and dielectric relaxation strength for one polymer which contained a significant concentration of meta linkages, compared with the para-linked polymers, while relaxation broadness was generally greater in the dynamic mechanical mode. Changes in chemical structure had little effect on the shape, intensity, and location of the β-relaxation peak, the main observation being that the Arrhenius activation energy measured by dynamic mechanical analysis was significantly higher than that calculated from the dielectric data. The dielectric β-relaxation was sensitive to absorbed moisture. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 851–859, 1998     

Thermal behavior and phase behavior in blends of liquid crystalline poly(aryl ether ketone) and poly(aryl ether ether ketone) containing thioether units

Thermal behavior and phase behavior in blends of liquid crystalline poly(aryl ether ketone) with lateral methoxy groups (M-PAEK) and poly(aryl ether ether ketone) containing thioether units (S-PEEK) have been investigated by differential scanning calorimetry (DSC) and polarized light microscopy (PLM) techniques. The results indicate that the composition of the blends has great effect on the phase behavior and morphology. Thin films of pure M-PAEK and S-PEEK crystallized from the melts exhibit typical mosaic and spherulitic structures, respectively. For the blends with higher M-PAEK contents (> 50%), an unusual ring-banded spherulite with structural discontinuity is formed. The bright core and rings of the ring-banded spherulites under PLM are composed of M-PAEK phase, while the dark rings consist mainly of S-PEEK phase. For the 50:50 M-PAEK/S-PEEK blend, the ring-banded spherulites and S-PEEK spherulites coexist, which implies that a partial phase separation between the two components takes place in the melting state. In S-PEEK-rich blends, a volume-filled spherulite is produced. In addition, the effect of isothermal crystallization temperature on the phase behavior, especially the ring-banded spherulite formation in the blends, is discussed.     

Hydrogen-bonded supramolecular poly(ether ketone)s

The preparation of 2,4-diamino-1,3,5-triazine telechelic poly(ether ketone)s (triazine PEKs) and the formation of supramolecular polymers with dodecyl-(α-ω)-bis(5-methyl-1,3-pyrimidine-2,4-dione) were investigated. Both structures interacted by complementing hydrogen-bonding units present at their respective chain ends, this being reminiscent of triple hydrogen bonding in DNA. The preparation of the triazine PEKs started from hydroxyl-terminated poly(ether ketone)s by a nucleophilic displacement reaction with 2,4-diamino-6-(4-fluorophenyl)-1,3,5-triazine. With this method and molecular weight control via the Carothers equation, a series of triazine PEKs with a complete degree of end-group functionalization were prepared. The structure of the polymers was proven by ¹³C NMR spectroscopy and matrix-assisted laser desorption/ionization spectroscopy. When mixed as a 1:1 complex in solution with dodecyl-(α-ω)-bis(5-methyl-1,3-pyrimidine-2,4-dione), short triazine PEKs (molecular weight = 5700 or 10,000) showed a temperature-dependent association behavior visible via dynamic NMR spectroscopy. Additional proof of the formation of a supramolecular, hydrogen-bonded network was derived from solid-state NMR spectroscopy, differential scanning calorimetry, and rheological investigations. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 661–674, 2004     

Relationship between molecular structure and thermal properties of poly(aryl ether ketone)s

Five kinds of poly(aryl ether ketone)s (PAEKs) having para-substituted linear molecular chains were synthesized via nucleophilic substitution reaction of the corresponding difluoro- and dihydroxy-compounds. The glass transition temperature and melting temperature of the PAEKs measured through differential scanning calorimetry in addition to those of other PAEKs reported are approximately proportional to the logarithm of the ratio of the mole fractions of ketone and ether groups in the repeating unit of the PEAKs. On the other hand, this ratio does not affect the crystal structure of the PAEKs.     

Stress-enhanced transport of toluene in poly aryl ether ether ketone (PEEK)

The transport of fluids in the semicrystalline polymer, poly(aryl ether ether ketone) (PEEK), was investigated. Both solubility and rate of penetration of toluene into PEEK are markedly increased by the application of an external stress. The induction period (i.e., the time for the sorption to begin) is a function of applied stress as well as temperature and crystallinity. At 22°C in 29% crystalline PEEK the induction period was reduced from more than 2000 h to approximately 10 h whereas the solubility of toluene was increased from 9 to 44 wt % upon the application of an external tensile stress of 30 MPa. A critical stress (i.e., a stress value below which the stress-enhanced effects are not observed) was determined. The critical stress is a strong function of crystallinity and temperature. © 1996 John Wiley & Sons, Inc.