Preparation of ASA (acrylonitrile-styrene-acrylate) structural latexes via seeded emulsion polymerization

Acrylonitrile-styrene-acrylate (ASA) structural latexes were synthesized in a two-stage seeded emulsion polymerization. In the first-stage, partially cross-linked poly (n-butyl acrylate) (PnBA) and poly (n-butyl acrylate-stat-2-ethyl hexyl acrylate) P (nBA-stat-2EHA) (75/25 by wt) rubber cores were synthesized, and then in the second-stage, a hard poly (styrene-stat-acrylonitrile) (SAN) (70/30 by wt) shell was grafted on to the rubber seeds. The effects of surfactant type and second-stage monomer addition mode have been investigated on the final morphology of two-stage emulsion particles. The results indicated that an application of anionic surfactant, that is, sodium dodecyl sulfonate (SDS), along with sodium persulfate (KPS) initiator for both stages, and with first-stage tert-butyl hydroperoxide (t-BHP) and second-stage KPS initiators led to a hemisphere particle morphology. On the other hand, raspberry and core-shell structures were observed for the structural latexes, which were prepared using a non-ionic surfactant, that is, nonylphenol ethoxylated polyethylene glycol (Igepal CO-850), accompanying KPS initiator for both stages. It is clear, however, that the relative surface hydrophilicity of the core phase, altered by the surfactant type considerably affected the type of morphology formed. For obtained structural latexes, the gradual addition of the second-stage monomers to the core latexes resulted in a fairly real core-shell structure with a higher shell thickness. On the contrary, a raspberry structure in which the rubber phase was enlarged by the second-stage polymer microdomains was observed for the second-stage monomer addition batch. In fact, the shell semi-batch polymerization conditions lower the shell plasticizing effect, and increase the kinetic barrier to prevent from further second-stage monomer diffusion and microdomain formation within the rubbery phase.     

SURFACTANT MEDIATED POLYMERIZATION KINETICS OF ACRYLAMIDE USING CR(VI)-CYCLOHEXANONE REDOX SYSTEM

The effect of organized surfactants on the kinetics of acrylamide (AM) polymerization have been studied over a temperature range of 25–45°C using Cr (VI)-cyclohexanone (CH) redox system as initiator. The rate of polymerization, R_p(obs), as well as, the percentage of the monomer conversio were found to be increased with increasing the concentration of the anionic surfactant (SDS), above its CMC. But the cationic surfactant (CTAB) reduced the rate considerably at higher concentration, while non-ionic surfactant (TX-100) played no role on the rate. The effect of [Cr(VI)], [CH], [AM], [H+], and ionic strength on the rates have also been examined. The presence of 0.015M SDS decreased the overall activation energy of the polymerization by 6.28 k.Cal/ mole as compared to that in the absence of a surfactant. On increasing the SDS concentration, the viscosity average molecular weight was also found to increase. For the polymerization process, a mutable mechanistic scheme has been pro-posed.     

Ab Initio Emulsion Atom‐Transfer Radical Polymerization

Stable latexes of poly(meth)acrylates with predetermined molecular weights, narrow molecular‐weight distributions, and controlled architecture were prepared by true ab initio emulsion atom‐transfer radical polymerization. Water‐soluble (macro)initiators in combination with a hydrophilic catalyst, Cu/tris(2‐pyridylmethyl)amine, initiated the polymerization in the aqueous phase. The catalyst strongly interacted with the surfactant sodium dodecyl sulfate (SDS), thereby tuning the polymerization within nucleated hydrophobic polymer particles. Long‐term stable latexes were obtained, even with SDS loading below 3 wt % relative to monomer. Block and gradient copolymers were prepared in situ. The reaction volume and solid content were successfully increased to 100 mL and 40 vol %, respectively, thus suggesting facile scale‐up of this technique. The proposed setup could be integrated in existing industrial plants used for emulsion polymerization.     

Preparation of Stable Miniemulsions of Poly(2-ethyl hexyl acrylate-co-vinyl acetate)

Summary: This paper presents the results of the preparation of miniemulsions as well as the subsequent copolymerizations of 2-ethyl hexyl acrylate and vinyl acetate. The miniemulsions were prepared using a mixture of an anionic and a non-ionic surfactant. Sodium dodecyl sulfate (SDS) was used as the anionic surfactant and two non-ionic surfactants were studied: Triton X-405 and Disponil A3065. The miniemulsions prepared with a 90/10 mol.-% Disponil A3065 were able to reach a kinetically-stable state to yield latexes with 43 wt.-% solids content with a maximum change in the number of particles (N_p) with respect to the number of droplets (N_d) of ∼6%. A 2³ factorial design was then used to discern the influence of monomer, chain transfer agent and surfactant concentration on the droplet size distribution (DSD) and particle size distribution (PSD). Pressure-sensitive adhesive (PSA) properties were also examined.     

氧化-还原低温引发甲基丙烯酸甲酯/丙烯酸丁酯超浓乳液聚合研究

以乳化剂十二烷基硫酸钠 (SDS)和共乳化剂十六烷醇 (HD)作为复合乳化体系 ,过氧化二苯甲酰(BPO)和N ,N 二甲基苯胺 (DMA)作为氧化还原引发体系 ,甲基丙烯酸甲酯 丙烯酸丁酯 (MMA BA)作为混合单体 ,制备了分散相占 83 %以上的稳定的超浓乳液 ,然后在低温下引发聚合 .探讨了引发剂浓度、氧化剂与还原剂的摩尔比、乳化剂的浓度、液膜增强剂的种类、聚合温度等因素对聚合稳定性和聚合速率的影响 ,测定并计算得到了聚合速率的公式 ;用激光散射粒度分布仪测定了聚合物乳胶粒子的大小及粒径分布 ,用透射电子显微镜观察了聚合物乳胶粒的形态 ,讨论了乳化剂浓度、聚合温度等对乳胶粒形态、大小的影响     

SiO_2/PVAc无机-有机复合微球的合成及其膜性能研究

以纳米二氧化硅粒子(SiO2)为稳定剂,在少量反应型阴离子乳化剂——烯丙氧基羟丙磺酸钠(HAPS)作助稳定剂的情况下,制备了具有草莓型结构的二氧化硅/聚醋酸乙烯酯(SiO2/PVAc)无机-有机纳米复合微球.研究表明,纳米SiO2与PVAc的氢键作用是形成这种单分散草莓型SiO2/PVAc无机-有机纳米复合微球的关键.透射电镜(TEM)观察显示,纳米SiO2吸附在PVAc表面,形成草莓型结构.讨论了纳米二氧化硅溶胶的种类和用量、乳化剂种类对复合微球形态及其膜性能的影响,并讨论了复合微球的形成机理.     

Preparation of functionalized polystyrene latexes by radiation-induced miniemulsion polymerization using a Y-type polymerizable surfactant as sole stabilizers

Functionalized polystyrene latexes were prepared by miniemulsion polymerization using a Y-type polymerizable surfactant bearing a carboxylic acid group as sole stabilizers. Kinetics analysis showed that there was no constant rate stage, which coincided with the kinetics mechanism of the typical miniemulsion polymerization. The latexes obtained were characterized by transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared (FTIR) spectroscopy. It was found that the latexes prepared by miniemulsion polymerization initiated by gamma-ray had more narrowly particle size distribution compared with by potassium persulfate. XPS and FTIR results indicated that the carboxyl group was present on the surface of the polymer particles.     

调节pH控制载银纳米TiO2表面包覆的PMMA

测定了十二烷基磺酸钠(SDS)在载银离子纳米TiO2颗粒表面的等温吸附曲线,在SDS达到临界胶束浓度(CMC)时,研究了pH=2.0(等电点以下)和pH=7.0(等电点以上)时甲基丙烯酸甲酯(MMA)在TiO2粒子表面的乳液聚合.采用改性前后TiO2的Zeta 电位的变化、红外光谱(FT-IR)及差热分析(DTA)等表征方法评价了改性效果.结果表明:PMMA成功包覆到TiO2表面,包覆率达17.8%,载银TiO2的表面由亲水变为亲油;在pH=2.0,cSDS=5.0 mmol/L时,Ag+的脱附量只有8%.     

Preparation and characterization of carboxylic-containing poly(methyl methacrylate) nanolatexes

Poly(methyl methacrylate) (PMMA)-based latex particles bearing carboxylic groups at the surface were prepared via emulsion polymerization. The polymerization recipe and process were optimized in order to target monodisperse particles with diameters around 100 nm. The polymerizations were performed using 4,4-azobis(4-cyanopentanoic) acid (ACPA) as initiator and sodium dodecyl sulphate (SDS) as surfactant. The polymerization conversion was determined by both gas chromatography and gravimetry. The final latexes were characterized with respect to particle size, size distribution, surface charge density, electrokinetic properties (i.e. electrophoretic mobility vs pH and ionic strength) and colloidal stability (i.e. coagulation rate constants vs pH and stability factor vs ionic strength).     

Synthesis of waterborne nanopolyanilne latexes and application of nanopolyaniline particles in epoxy paint formulation for smart corrosion resistivity of carbon steel

Polyaniline (PANI) latexes were synthesized by emulsion polymerization using dodecyl benzene sulfonic acid (DBSA) and sodium dodecyl sulfate (SDS) as a surfactant. Synthesized PANI–DBSA and PANI–SDS latexes were characterized by IR and UV‐visible spectroscopies, and surface morphology was analyzed by transmission electron microscopy. The PANI–DBSA were found to be nanograin shaped whereas PANI–SDS were as nanofibers. In the second stage rheological properties of waterborne PANI latexes were characterized by viscosity measurement and their dispersion stability in water. The surface morphology of the coating was examined by scanning electron microscope (SEM). The anti‐corrosion performance of uncoated carbon steel, PANI–DBSA and PANI–SDS coated carbon steel was evaluated by tafel slope analysis and immersion test studies of 0.5, 1, and 1.5% PANI/Epoxy coatings were done in 5% NaCl aqueous solution. The results indicated that the nanoPANI in epoxy coating might work as an adhesion promoter and corrosion inhibitor. The waterborne latexes, thus, were found to be highly suitable and avoid the use of organic solvents or strong acids under environmentally benign conditions. Copyright © 2010 John Wiley & Sons, Ltd.     

Characterization of particle surface and morphology in vinyl acetate-butyl acrylate emulsion copolymers — Influence of the copolymerization pathway

Surface characterization was investigated in vinyl acetate (VAc) butyl acrylate (BuA) copolymer latexes of various compositions and prepared with four different emulsion polymerization processes: conventionnal batch, composition-controlled batch, core-shell, emulsifier-free semi-continuous. Surface end-groups (sulfate or carboxylic) titration results were first compared and discussed according to the type of process and as a function of conversion. As previously shown [1], it was confirmed that batch latex particles present a heterogeneous structure with a rich VAc outlayer, as in core-shell particles. As expected, semi-continuous and composition-controlled batch particles exhibit surface end-group characteristics revealing a more homogeneous distribution of both monomers within the particles. These differences in particle morphology were corroborated by analyzing water-polymer interface in these latexes using the soap titration method, with the sodium dodecyl sulfate (SDS) or sodium hexadecyl sulfate (SHS) as emulsifier probes. When the BuA was batch-polymerized onto PVAc seed particles, the estimated surface composition seemed to show that probably phase rearrangement occurs in the particle during the synthesis or upon aging. It was also confirmed that SDS displays an abnormal adsorption due to complexation and solubilization in the rich-VAc shell of the particles.     

Effect of hydrophilic comonomer and surfactant type on the colloidal stability and size distribution of carboxyl- and amino-functionalized polystyrene particles prepared by miniemulsion polymerization

Carboxyl and amino-functionalized polystyrene latex particles were synthesized by the miniemulsion copolymerization of styrene and acrylic acid or 2-aminoethyl methacrylate hydrochloride (AEMH). The reaction was started by using an oil-soluble initiator, such as 2,2'-azobis(2-methylbutyronitrile) (V-59). The effect of the functional monomer content and type of surfactant (non-ionic versus ionic) on the particle size and particle size distribution was investigated by dynamic light scattering (DLS) and transmission electron microscopy (TEM). A bimodal particle size distribution was observed for functionalized latex particles prepared in the presence of the non-ionic surfactant (i.e., Lutensol AT-50) when 1 wt % of acrylic acid or 3 wt % of AEMH as a comonomer was employed. The copolymer particle nucleation was studied by using a highly hydrophobic fluorescent dye. From the obtained results, the formation of bimodal particle size distribution may be attributed to a budding-like effect, which takes place during the earlier stage of polymerization and is caused by the additional stabilizing energy originated from the ionic groups of a functional polymer. The reaction mechanism of particle formation in the presence of non-ionic and ionic surfactants has been proposed. The amount of the surface functional groups was determined from polyelectrolyte titration data.     

The production of high polymer to surfactant microlatexes

Starved‐feed microemulsion polymerization of styrene was investigated. The influence of the type (SDS or Dowfax 2A1) and concentration of anionic surfactant on the final particle size of latex made by the polymerization of microemulsions of styrene was studied. In addition, the influence of 1‐pentanol and acrylic acid as cosurfactants was examined. Latexes with 20% solids content and polymer to surfactant ratio of 22 were produced, with a particle diameter of 42 nm and very low polydispersity indexes. Smaller particles are produced using SDS than Dowfax 2A1 for the same weight fraction of surfactant; however, similar particle sizes were obtained with the same molar concentrations of SDS and Dowfax 2A1. Further shot additions of monomer increased solids level as high as 40% and polymer to surfactant ratios greater than 40, with particles remaining monodisperse with average diameter smaller than 60 nm. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 48–54, 2010     

Morphology control of magnetic latex particles prepared from oil in water ferrofluid emulsion

The use of magnetic latex particles as solid support in biomedical applications is favourable when homogeneous and well-defined core–shell polymer particles are used. Accordingly, this paper concerns with the synthesis of magnetic poly(styrene–divinylbenzene) latex particles using emulsion polymerization of styrene (St) and divinylbenzene (DVB) monomers in the presence of preformed oil in water organic ferrofluid emulsion droplets as seed. The key parameters which affect on formation and morphology of the prepared magnetic latexes were investigated, including type of magnetic emulsion, St/DVB monomers ratio, DVB amount, type of initiator and surfactant nature. In this study, two different magnetic emulsions were used, low and high octane content magnetic emulsions. The magnetic emulsions were stabilized using different types of surfactants including AP, Triton X 405 and SDS. In addition, four different initiators, including AIBN, V50, ACPA and KPS were examined. The morphology of the prepared magnetic latexes was investigated using transmission electron microscopy. In addition, particle size and size distribution, magnetic content and magnetic properties of the prepared magnetic latexes were also examined, using various techniques, e.g. dynamic light scattering, thermal gravimetric analysis and vibrating sample magnetometer, respectively. The results showed that the morphology type (Janus like, moon like and/or core–shell) of the prepared magnetic latex particles could be controlled depending mainly on the used formulation. In fact, the use of styrene monomer leads to anisotropic morphology. Whereas, the progressive use of DVB in presence of KPS intiator leads to a well-defined magnetic core and polymer shell structure.

EFFECT OF SURFACTANTS ON FILM FORMATION OF POLY (VINYL ACETATE) AND POLY (VINYL ACETATE-BUTYL ACRYLATE) LATEXES

Effect of ethoxylated nonyl phenol type non-ionic and alkyl sulfate type anionic surfactants on the film formation process of poly (vinyl acetate) and poly (vinyl acetate-acrylate) latexes are discussed. HLB value of non-ionic surfactant is shown to affect glass transition temperature, minimum film formation temperature and rate of film coalescence of vinyl acrylic latexes. Higher HLB non-ionic surfactant appears to be more compatible than the lower HLB ones with the fairly polar vinyl acrylic latex and form a well coalesced film. Presence of sodium lauryl sulfate in the latex is observed to result in incompatible regions on the latex film surface, typical of two phase morphology. Influences of surfactants on the film formation process in the polar vinyl acrylic latexes are compared and contrasted with the available data on the effects of surfactants in styrene butadiene latexes. The findings are discussed in terms of adsorption and interaction behavior of surfactants at polar vinyl acrylic latex surfaces and current theories of latex film formation mechanisms.     

Synthesis of polymer/Laponite nanocomposite latex particles via emulsion polymerization using silylated and cation-exchanged Laponite clay platelets

We report the synthesis and characterization of polymer/Laponite nanocomposite latex particles through emulsion polymerization using organically modified Laponite clay platelets as seeds. Two approaches were adopted for the organic modification of Laponite. The first one is based on the grafting of either γ-methacryloyloxy propyl dimethyl-methoxysilane (γ-MPDES) or γ-methacryloyloxy propyl triethoxysilane (γ-MPTES) on the clay edges. The other strategy consists in exchanging the clay interlayer sodium ions by either a free radical initiator, 2,2-azobis(2-methyl propionamidine)hydrochloride (AIBA) or a cationic vinyl monomer, 2-(methacryloyloxy)ethyl trimethyl ammonium chloride (MADQUAT). The grafting was characterized both qualitatively using FTIR and quantitatively using elemental analysis or UV analysis. The results show that the degree of functionalization depends on the nature of the organic modifier. Before performing the emulsion polymerization reaction, the functionalized clay platelets were successfully dispersed in water. Nanocomposite latexes were then synthesized using a mixture of styrene (Styr) and butyl acrylate (BA) and sodium dodecyl sulphate (SDS) as anionic surfactant. An important result of the present work is that clay redispersion in water is a key step of the overall process. The larger the size of the clay aggregates, the poorer the stability of the resulting latex suspension. The morphology and mechanism of formation of the nanocomposite particles are discussed.     

Encapsulation of emulsion droplets by organo-silica shells

Surfactant-stabilized emulsion droplets were used as templates for the synthesis of hollow colloidal particles. Monodisperse silicone oil droplets were prepared by hydrolysis and polymerization of dimethyldiethoxysiloxane monomer, in the presence of surfactant: sodium dodecyl sulphate (SDS, anionic) or Triton X-100 (non-ionic). A sharp decrease in the average droplet radius with increasing surfactant concentration was found, with a linear dependence of the droplet radius on the logarithm of the surfactant concentration. The surfactant-stabilized oil droplets were then encapsulated with a solid shell using tetraethoxysilane, and hollow particles were obtained by exchange of the liquid core. The size and polydispersity of the oil droplets and the thickness of the shell were determined using static light scattering, and hollow particles were characterized by electron microscopy. Details on the composition of the shell material were obtained from energy-dispersive X-ray analysis. In the case of sodium dodecyl sulphate, the resulting shells were relatively thin and rough, while when Triton X-100 was used, smooth shells were obtained which could be varied in thickness from very thick ( approximately 150 nm) to very thin shells ( approximately 17 nm). Finally, hexane droplets were encapsulated using the same procedure, showing that our method can in principle be extended to a wide range of emulsions.     

Electrokinetic characterization of polystyrene–non-ionic surfactant complexes

An experimental study on the electrophoretic mobility (μ_e) of polystyrene particles after the adsorption of non-ionic surfactants with different chain lengths is described. Two sulphate latexes with relatively low surface charge densities (3.2 and 4.8 μC cm⁻²) were used as solid substrate for the adsorption of four non-ionic surfactants, Triton X-100, Triton X-165, Triton X-305 and Triton X-405, each one with 9–10, 16, 30 and 40 molecules of ethylene oxide (EO), respectively. The electrophoretic mobility of the polystyrene–non-ionic surfactant complexes was studied versus the amount of adsorbed surfactant (Γ). The presence of non-ionic surfactant onto particles surface seems to produce a slight shifting of the slipping plane because the mobilities of the different complexes display a very small decreasing. The increase in the number of EO chains in the surfactant molecule seems to operate as a steric impediment which decreases the number of adsorbed large surfactant molecules. The electrophoretic mobilities of the latex–surfactant complexes with maximum adsorption were measured versus the pH and ionic strength of the dispersion. While the different complexes showed a similar qualitative behaviour compared with that of the bare latex against the pH, the adsorption of the surfactant reduces the typical maximum in the μ_e−log[electrolyte].     

Role of a Surface Active Agent in the Sol-Emulsion-Gel Synthesis of Spherical Alumina Powders

Spheroidal alumina particles of tailor-made size were prepared by the sol-emulsion-gel method under simultaneous mechanical agitation and sonication and by systematic variation of the concentration of a non-ionic surfactant in the organic solvent (oil phase) above or below the critical micelle concentration (CMC). The CMC of the surfactant in the organic solvent of low dielectric constant was determined from discernible breaks in surface tension, viscosity, optical absorption and dye fluorescence vs. concentration curves. The CMC of the surfactant played an important role in controlling the sol droplet size and accordingly, the size of the alumina particles obtained therefrom. Transmission electron microscopy (TEM) revealed that near (but below) CMC the nanospheroids (10–50 m) were in the state of chain-like agglomerates. Beyond CMC, spheroidal particles of larger dimensions were obtained. Particle size analysis showed a sharp decrease in mean size with increasing concentration of the surfactant up to CMC, above which a gentle upward trend was noticed.     

Control of surfactant level in starve-fed emulsion polymerization. I. Sulfate-containing oligomers: Preparation and application as surfactant in emulsion polymerization

It is well known that the amount of surfactant must be carefully controlled during starve-fed emulsion polymerization processes. Too little surfactant leads to emulsion instability and coagulation, while too much surfactant leads to secondary particle formation. Although these relationships are qualitatively understood in the art, there is little quantitative basis to guide the synthetic chemist, especially in multistep starve-fed emulsion polymerization processes to make larger supermicron particles. We have developed a method, which will be described in a companion article, to control the surfactant level by monitoring the surface tension during polymerization. In order to quantitatively predict how much surfactant to add at any given time, one needs to know in advance the adsorption characteristics of the soap. Further complicating the matter is the formation of “in situ” or oligomeric surfactant during polymerization with aqueous initiators such as ammonium persulfate. This work demonstrates how to prepare surface-active oligomers and how to make latex particles using them as surfactant. First, we established the mass balance for the initiator-derived sulfate groups in seed latexes by conductometric, potentiometric, and iodometric titrations. Based on the characterization of seed latexes, a method for determining the effective sulfate concentration has been developed. When surface-active oligomers were used as the only surfactant, we obtained a series of monodisperse, supermicron copolymer latex particles with diameters up to 3.22 μm. This is a similar result to that obtained with a commercially made anionic surfactant. © 1995 John Wiley & Sons, Inc.