Residual stability of polyurethane automotive coatings measured by chemiluminescence and equivalence of Xenotest and Solisi ageing tests

Degradation of poly(ester-urethanes) and poly(acrylic-urethanes), as a base for automotive paintings in interior applications, has been studied by chemiluminescence. The samples were clearcoat and black-pigmented paints, unstabilised and stabilized with HALS Tinuvin 292 and UV absorber Tinuvin 1130, exposed to various doses of artificial weathering in Xenotest and Solisi equipment. Chemiluminescence has appeared a powerful tool to evaluate the oxidation stability of various polyurethane systems. From the dependences of oxidation onset temperature on heating rate, the kinetic parameters describing the dependence of induction periods on temperature have been obtained. The kinetic parameters enabled us to calculate the length of the induction period for a chosen temperature, the protection factors of various additives and the residual stability of the polymer after an artificial ageing stress. It has been found that the loss of residual stability with ageing dose obeys a first-order relationship. Equivalence between the two methods of artificial ageing has been determined. The results indicate that the equivalence depends on the polymer composition. The procedure presented here can also be applied for the determination of equivalence of accelerated and field tests so contributing to establishing a reliable correlation between them.     

One-step fabrication of glucose sensors based on entrapment of glucose oxidase within poly(ester-sulfonic acid) coatings

A simple, rapid, reproducible and effective one-step procedure for biosensor construction, based on casting mixed poly(ester-sulfonic acid)-glucose oxidase solutions onto solid electrodes is described. The cation exchanger simultaneously performs the entrapment, charge permselectivity and antifouling functions. The discrimination against potential interferences is accompanied with a fast and sensitive response to glucose. With flow injection operation, 180 samples can be processed per hour, with a detection limit of 3 × 10^?6 M. The effects of numerous experimental variables are explored. These properties of poly(ester-sulfonic acid) ionomers, coupled with their availability as aqueous dispersions, make them attractive and versatile for biosensor work.     

Effects on the pigment distribution in paint formulations

Modern water-borne paints are applied in different areas ranging from high-gloss lacquers to flat, scrub-resistant interior paints. The pigment volume concentration (PVC) is one key-parameter adjusting the application properties. In this work formulations differing in the type of binder and dispersing agent were investigated by various techniques concerning the distribution of pigments in the liquid paints and films. The structure of the paints was analyzed by Remission Light Spectroscopy (RLS), Disc Centrifugation, Cryo-Replica Transmission Electron Microscopy (Cryo-TEM) and Cryo-Scanning Electron Microscopy (Cryo-SEM). The pigment distribution in the films was examined by means of Atomic Force Microscopy (AFM), TEM and RLS. The tendency of the pigments to form aggregates was found to depend on both: the type of binder and the dispersing agent. Only by adjusting the properties of the binder in combination with common dispersants it is possible to get well distributed TiO₂ particles within the paint. Correlation of application properties e.g. gloss and blocking to the microscopic structure is presented.     

Synthesis and characterization of polyaniline nanoparticles in phosphonic acid amphiphile aqueous micellar solutions for waterborne corrosion protection coatings

Polyaniline (PANI) dispersions consisting of 270 to 380 nm sized particles were prepared by oxidation with ammonium peroxydisulfate (APS) in n‐decylphosphonic acid (DPA) micellar solutions. The green dispersions do not undergo macroscopic precipitation for more than a year. The synthesized DPA doped PANI exhibited enhanced electrical conductivity (3.6 S cm^?1 ) compared with DPA‐PANI (2.3 x 10 ^{? 4} S cm ^{? 1}) prepared by postsynthesis treatment of the PANI‐base with DPA. It was shown that through protonation with decylphosphonic acid, polyaniline showed a significantly enhanced solubility in common organic solvents like chloroform, xylene, etc. The synthesized PANI was characterized by intrinsic viscosity, solubility, FT‐IR , conductivity, SEM , and TGA measurements. The wide‐angle X ‐ray diffraction study revealed the appearance of a peak located at low angles (d = 29.4 – 35.3 Å) suggesting the formation of layered structure of PANI backbone separated by long alkyl side chains of DPA. The anticorrosive performance of the bilayer coatings composed of a bottom layer of DPA doped polyaniline covered with a polyvinyl butyral topcoat, have been demonstrated for steel exposed to neutral saline solutions. It was found that the inhibitive properties of DPA dopant provides further protection to the base metal through smart release when damage is produced on the surface of the coating. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1606–1616     

Castor oil based hyperbranched urethane acrylates and their performance as UV-curable coatings

Castor oil (CO) based hyperbranched urethane acrylates (HBUAs), namely C10-IH and C20-IH, were synthesized by modifying the hydroxyl groups of first (C10)- and second (C20)-generation of CO-based hyperbranched polyesters with isocyanate-bearing semi-adducts (IPDI-HEA). Herein, the C10 and C20 polyesters were prepared using the renewable CO as a B₃ core molecule and dimethylolpropionic acid as an AB₂ monomer via a pseudo-one-pot condensation procedure. For comparison, a CO-based urethane acrylate (CO-IH) was synthesized by directly modifying the hydroxyl groups of CO with IPDI-HEA. The structure-property relationship of the UV-cured films was investigated in detail. Consequently, the number of terminal urethane acrylates greatly influenced their final properties. The tensile strength of the C20-IH based UV-cured sample could be improved by 129% in comparison with the CO-IH based sample, and its pencil hardness reached up to 7H. Furthermore, the chemical resistance tests and the morphology study proved that the C20-IH based UV-cured coatings exhibited excellent chemical stability and superb microstructure. These improvements can be attributed to the unique oligomer architecture that combined the structural features of hyperbranching, castor oil chains and multiple urethane acrylates.     

Analysis of the environmental parameters for aircraft coatings

Temperature, UV radiation and pollutants play a major role in the degradation of aircraft coatings. The UV radiation at flying altitude is more intense than at ground level. An analysis of the radiation spectrum was used to choose the appropriate lamp type for artificial weathering in the laboratory. For the pollutants we examined the fact that the service life of aircraft coatings was considerably reduced in the years following the eruption of the volcano Pinatubo. It is shown that sulphuric-acid-aerosol droplets dispersed in the stratosphere were the main cause for that damage.     

Electrodeposition and characterization of chromium–tungsten carbide composite coatings from a trivalent chromium bath

The electrodeposition of chromium from a trivalent chromium bath has been described in this work. The electrocomposite coatings of chromium with hard abrasive particles were investigated. The chromium–tungsten carbide (Cr? WC) composite coatings were obtained by suspending different concentrations of WC particles in a trivalent chromium plating solution to improve the various properties of the chromium deposit layers. The effect of operating conditions on the deposit layers has been studied. On the other hand, the effect of non‐ionic polymeric surfactant [nonyl phenol ethoxylate with 12 units of ethylene oxide (NPE)] as an additive in enhancing the incorporation of the WC ceramic particles in the chromium metal matrix was investigated. It was found that the co‐deposition of the WC ceramic particles depends on the concentration of the additive and its efficiency in reducing the surface tension of the electroplating solution. The mechanism of incorporation of WC particles into a growing deposit was suggested and discussed in view of the zeta potential and degree of wetability of WC particles in the plating solution. Furthermore, the adsorption behaviour of the additive on WC particles was analysed according to the Frumkin isotherm. The surface morphology and the distribution of WC in the chromium metal matrix were investigated. The properties of the deposit layers, hardness, corrosion resistance and wear resistance were determined and compared with free chromium deposits. The test results reveal that the Cr? WC deposit layer shows better performance compared with the chromium‐free deposit. Copyright © 2005 John Wiley & Sons, Ltd.     

The effects of HALS in the prevention of photo-degradation of acrylic clear topcoats and wooden surfaces

A study of the photocatalytic degradation of an acrylic dispersion based coating and its prevention using hindered amine light stabilizers (HALS) was carried out on solid films by exposing them to Xenon arc light. The degradation rates were compared using FTIR-ATR techniques by plotting the differential build up of the hydroxyl and hydroperoxide bands as function of exposure time. UV-Vis spectroscopic studies were carried out as well to obtain data about the light stabilization of organic UV Absorbers (UVA) and inorganic UV screeners by HALS. The effectiveness of an aqueous primer comprising a specific lignin stabilizing HALS in combination with clear topcoats with UVA or UV screeners in the prevention of photo-induced discolouration of wooden surfaces was investigated by measuring the colour change during exposure time. It was shown, that the usage of HALS was effective in reducing the degradation speed of clear coats with UVA and UV screeners. Results obtained by UV-Vis spectroscopic analysis during the exposure cycle showed an inhibition of the photo-degradation of the UVA themselves, while no positive effect occurred on inorganic UV screeners. A lignin stabilizer containing aqueous primer with a specific HALS as active component, showed some promising results in combination with transparent topcoats comprising organic UVA and inorganic UV screeners, except ZnO, where a strong antagonistic effect occurred.     

Preparation of coatings from a series of silicone/fluorine‐functionalized polyacrylates via electrophoretic deposition

Silicone/fluorine‐functionalized polyacrylates were synthesized and subsequently used to prepare corrosion‐resistant transparent coatings via electrophoretic deposition. The coated tin plate with the functionalized polyacrylate had a gloss value higher than 95.0 GU and resisted rust after immersion in a 5 wt% NaCl solution for 10 days. In addition, these coatings remained adhered strongly to the tin plates even after they were bent. It is hoped that this work will provide useful experimental data and assist researchers with the design of applicable coatings with desirable properties. Copyright © 2015 John Wiley & Sons, Ltd.     

The high concentration and uniform distribution of diamond particles in Ni‐diamond composite coatings by sediment co‐deposition

Ni‐diamond composite coatings with high concentration and uniform distribution of diamond particles were prepared by using sediment co‐deposition (SCD) technique from Watts‐type electrolyte without any additives. The surface and cross‐section morphology was evaluated by optical microscope (OM) and scanning electron microscopy (SEM). It was demonstrated that the Ni‐monolayer diamond composite coatings ~40 ± 5 µm was successfully prepared by the new developed setup for SCD technique. Using this new developed setup, high concentration and uniform distribution of diamond particles of Ni‐monolayer diamond composite coatings were easily fabricated. The wear resistance and cutting performance of obtained composite coatings were also investigated. The results revealed that anti‐wear and cutting performance is superior to those prepared via conventional co‐electrodeposition (CED) technique and pure Ni coatings. In the SCD process, with the increasing diamond content, the wear resistance is approximately the same, and the cutting performance decreases. Therefore, not only the diamond particle content is responsible for the wear resistance and cutting performance, the distribution of diamond particles is also very important factor. Copyright © 2014 John Wiley & Sons, Ltd.     

Stress in polyimide coatings

The effect of film thickness on in-plane molecular orientation and stress in polyimide films prepared from pyromellitic dianhydride with 4,4′-oxydianline was investigated using a prism coupling technique to measure the refractive index. Film thickness was controlled by varying both solution concentration and spinning conditions. Birefringence, the difference between the in-plane and out-of-plane refractive indices, was used to characterize the in-plane molecular orientation. The observed birefringence is a combination of the birefringence resulting from molecular orientation and the birefringence induced by the residual stress present in the films. The birefringence decreases with increasing film thickness over the range of thicknesses studied (3–20 μm) indicating that the molecular orientation decreases with increasing film thickness. The in-plane coefficient of linear thermal expansion (CTE), controlled by the level of orientation in the film, increases from 18 to 32 × 10^?6/°C over the same thickness range. The birefringence of free-standing films was lower than that of adhered films due to the release of residual stress in the film once the film is removed from the substrate. The residual film stress arises primarily from the mismatch in CTEs between the polyimide film and the substrate to which the film is adhered. Thus, since the film anisotropy decreases with increasing thickness, the film stress increases with increasing thickness. Residual stress calculated by integrating the product of the film modulus and the CTE mismatch assuming temperature-dependent properties is comparable to experimentally measured film stress. Ignoring the temperature dependence of the film properties leads to an overestimation of stress. Moisture uptake was used to study the stress dependence of the optical properties. Moisture uptake increases both the in-plane and out-of-plane refractive indices by equal amounts in free-standing films due to an isotropic increase in the polarizability. In adhered films, an increase in moisture uptake leads to a decrease in the birefringence due to a swelling-induced decrease in the residual film stress. © 1994 John Wiley & Sons, Inc.     

High scratch and etch resistance by optimized cross-linking chemistry and density

Target of development in the field of modern automotive clear coats is the combination of high etch and high scratch resistance. For high etch resistance the cross-linking chemistry is the key factor. The property scratch resistance is mainly influenced by the cross-linking density and the flexibility of chains between netpoints. By combining these parameters high etch and scratch resistant clear coats can be formulated. As a representative example an optimized clear coat based on epoxy/acid cross-linking chemistry is discussed. The ways to achieve high cross-linking density are shown.     

Load and depth sensing indentation as a tool to monitor a gradient in the mechanical properties across a polymer coating: A study of physical and chemical aging effects

Load and depth sensing indentation has been used to characterize the elastic modulus and hardness of various polycarbonate films. This analytical technique is shown to be extremely suitable for the determination of gradients in these mechanical properties. Furthermore, it is demonstrated that such a gradient exists over a length of micrometers in chemically aged polycarbonate, but it is virtually absent in physically aged polycarbonate. From these results, it is concluded that, although the first 100 nm cannot be probed, physical aging occurs homogeneously throughout the bulk of the sample. However, chemical aging starts at the surface and moves progressively into the bulk of the material. From the study of these films, it appears that for the interpretation of these measurements, knowledge about the amount of creep occurring during the measurements and about the mechanical properties of the substrate on which these films are applied is needed. Creep can be measured with the same indenter through the application of a constant load for a period of time. Load and depth sensing indentation appears to be a powerful method for studying the physical and chemical aging of polymers. It is especially valuable for coatings and films for which conventional tensile testing is problematic. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1628–1639, 2004     

Experimental Investigations of AlMg3 Components with Polyurethane and Graphene Oxide Nanosheets Composite Coatings,after Accelerated UV-Aging

The use of graphene (Gr) and its derivates graphene oxide (GO) showed that these materials are good candidates to enhance the properties of polyurethane (PU) coatings, especially the anticorrosion ones since graphene absorbs most of the light and provides hydrophobicity for repelling water. An important aspect of these multifunctional materials is that all these improvements can be realized even at very low filler loadings in the polymer matrix. In this work, an ultrasound cavitation technique was used for the proper dispersion of GO nanosheets (GON) in polyurethane (PU) resin to obtain a composite coating to protect the AlMg3 substrate. The addition of GON considerably improved the physical properties of coatings, as demonstrated by electrochemical impedance spectroscopy (EIS) analysis, promising improved anticorrosion performance after accelerated UV-ageing. Computational methods and Differential Scanning Calorimetry (DSC) measurements showed that GON facilitates the formation of additional bonds and stabilizes the PU structures during the ultraviolet (UV) exposure and aggressive attack of corrosive species. Limiting oxygen index (LOI) data reveal a slow burning behaviour of PU-GON coatings during UV exposure, which is better than PU alone.     

Improved thromboresistance and analytical performance of intravascular amperometric glucose sensors using optimized nitric oxide release coatings

In this work, nitric oxide (NO) release coatings designed for intravenous amperometric glucose sensors are optimized through the use of a polylactic acid (PLA) layer doped with a lipophilic diazeniumdiolated species that releases NO through a proton-driven mechanism. An Elast-Eon E2As polyurethane coating is used to both moderate NO release from the sensor surface and increase the sensor''s linear detection range toward glucose. These sensors were evaluated for thromboresistance and in vivo glucose performance through implantation in rabbit veins. By maintaining NO flux on a similar scale to endogenous endothelial cells, implanted glucose sensors exhibited reduced surface clot formation which enables more accurate quantitative glucose measurements continuously. An in vivo time trace of implanted venous sensors demonstrated glucose values that correlated well with the discrete measurements of blood samples on a benchtop point-of-care sensor-based instrument. The raw measured currents from the implanted glucose sensors over 7 h time periods were converted to glucose concentration through use of both a one-point in vivo calibration and a calibration curve obtained in vitro within a bovine serum solution. Control sensors, assembled without NO release functionality, exhibit distinctive surface clotting over the 7 h in vivo implantation period.     

聚合物涂层光稳定化研究进展

用于改造各种材料的表面性质并防止其光老化的聚合物涂层的光稳定化技术近年来已经成为高分子材料科学和光化学领域的又一研究热点。本文以紫外光固化聚合物涂层为重点综述了该研究领域的发展过程、理论研究特点和应用技术的生长点,并对聚合物涂层光稳定化技术的最新进展进行了评述,讨论了聚合物涂层光稳定化技术中新型光固化树脂,多功能单体、光引发剂和光稳定剂（包括紫外吸收剂和受阻胺类稳定剂）的特点及作用机理。     

气相色谱-质谱法检测涂料中的六溴环十二烷

建立了防火涂料中阻燃剂六溴环十二烷(HBCD)的气相色谱-质谱(GC-MS)分析方法。样品用二氯甲烷进行萃取,萃取液经有机滤膜过滤后,用气相色谱-质谱联用仪进行测定。在选择离子检测模式下以m/z 157、239、319、401为定性离子,m/z 239为定量离子进行结构确证和定量检测。在优化的实验条件下,六溴环十二烷标准溶液在5~100 mg/L的质量浓度范围内线性关系良好,相关系数大于0.999。对市售的空白丙烯酸树脂涂料样品及环氧树脂涂料样品进行加标回收试验,结果表明本方法的平均回收率为92.9%~116.3%, RSD不超过8%。方法的检出限(S/N=3)为30 μg/g,定量限(S/N=10)为100 μg/g。本方法简便、快速、准确性好、精密度高,能够满足检测工作的实际要求。     

Stability of polyaniline in air and acidic water

Polyaniline is a member of the class of electrically conducting polymers, having possible commercial applications such as coatings. Aqueous‐based polyaniline coatings are preferred over organic solvent or concentrated strong acid based coatings because water is not a pollutant. The overall goal of this study was to further the development of water‐based polyaniline coatings by an examination of the effect of acidic water (pH 1.18) and air on polyaniline. Knowledge of the effect of water on the structure, molecular weight, electrical conductivity, and diffusion of the dopant assisted in ascertaining whether polyaniline degraded with water exposure. Knowledge of how Fourier transform infrared (FTIR) spectra would be affected by dry air was important for determining if polyaniline was chemically stable with time. The results showed that the molecular weight, ultraviolet–visible and FTIR spectra, and carbon‐to‐nitrogen molar ratio in the polymer backbone all remained unchanged during acidic water immersion. The constant nature of these physical parameters showed a high degree of water stability. A chloride ion diffusion coefficient of 2.8 to 85 × 10^?9 cm²/h, the chloride concentration, and the electrical conductivity were also measured with the water immersion time. Aging polyaniline powders in a desiccator for 5 years showed no effect on the molecular structure, as indicated by the FTIR spectrum. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 807–822, 2003     

Electrochemical properties of PP membranes with plasma polymer coatings of acrylic acid

Commercial polypropylene (PP) membranes were modified by plasma polymerization coating of acrylic acid, in combination with oxygen flow or oxygen plasma etching. First, conditions for plasma polymerization coating were optimized in terms of the chemical resistance of the coatings and their ion exchange capacity as a function of plasma power, internal pressure and treatment time. Next, the plasma polymerization coating of acrylic acid was combined with oxygen flow or oxygen plasma etching, and their conditions were also optimized by measuring the ion exchange capacity. Finally, the modified membranes were subjected to electrical resistance and transport number measurements and characterized by -step, FT-IR/ATR and SEM. Among the modification methods, oxygen plasma etching followed by the plasma polymerization coating of acrylic acid provided the best electrochemical properties with 1.75 meq/g (IEC) and 112 Ω cm² (ER), 0.88 (TN).     

Hybrid phospholipid bilayer coatings for separations of cationic proteins in capillary zone electrophoresis

Protein separations in CZE suffer from nonspecific adsorption of analytes to the capillary surface. Semipermanent phospholipid bilayers have been used to minimize adsorption, but must be regenerated regularly to ensure reproducibility. We investigated the formation, characterization, and use of hybrid phospholipid bilayers (HPBs) as more stable biosurfactant capillary coatings for CZE protein separations. HPBs are formed by covalently modifying a support with a hydrophobic monolayer onto which a self‐assembled lipid monolayer is deposited. Monolayers prepared in capillaries using 3‐cyanopropyldimethylchlorosilane (CPDCS) or n‐octyldimethylchlorosilane (ODCS) yielded hydrophobic surfaces with lowered surface free energies of 6.0 ± 0.3 or 0.2 ± 0.1 mJ m^?2, respectively, compared to 17 ± 1 mJ m^?2 for bare silica capillaries. HPBs were formed by subsequently fusing vesicles comprised of 1,2‐dilauroyl‐sn‐glycero‐3‐phosphocholine or 1,2‐dioleoyl‐sn‐glycero‐3‐phosphocholine to CPDCS‐ or ODCS‐modified capillaries. The resultant HPB coatings shielded the capillary surface and yielded reduced electroosmotic mobility (1.3–1.9 × 10^?4 cm² V^?1s^?1) compared to CPDCS‐ and ODCS‐modified or bare capillaries (3.6 ± 0.2 × 10^?4 cm² V^?1s^?1, 4.8 ± 0.4 × 10^?4 cm² V^?1s^?1, and 6.0 ± 0.2 × 10^?4 cm² V^?1s^?1, respectively), with increased stability compared to phospholipid bilayer coatings. HPB‐coated capillaries yielded reproducible protein migration times (RSD ≤ 3.6%, n ≥ 6) with separation efficiencies as high as 200 000 plates/m.