Silicone-based polymer blends: Enhancing properties through compatibilization

Polymer blending is a cost-effective way to control the properties of soft materials, but the propensity for blends to macrophase separate motivates the development of efficient compatibilization strategies. Across this broad area, compatibilization is particularly important for polysiloxanes, which exhibit strong repulsive interactions with most organic polymers. This review analyzes state-of-the-art polysiloxane compatibilization strategies for silicone–organic polymer blends. Emphasis is placed on chemical innovation in the design of compatibilization agents that may expedite the commercialization of new silicone–organic materials. We anticipate that hybrid silicone blends will continue to play an important role in fundamental and applied materials science across industry and academia.     

Mechanical properties of emulsion polymer blends

Polymer blend technology has been one of the most investigated areas in polymer science in the past 3 decades. The one area of polymer blends that has been virtually ignored involves simple emulsion blends, although several articles have recently appeared that address film formation and mechanical characteristics. In this study, we investigated the mechanical property behavior of emulsion blends composed of low/high‐glass‐transition‐temperature polymers (where low and high mean below and above the test temperature, respectively). The emulsions chosen for this study had similar particle sizes, and the mixtures were rheologically stable. Two conditions were chosen, a binary combination of polymers that were thermodynamically immiscible and another system that was thermodynamically miscible. The mechanical property results over the entire composition range were compared with the predictions of the equivalent box model (EBM) with the universal parameters predicted by percolation theory. An array of randomly mixed and equal‐size particles of differing moduli was expected to show excellent agreement with theory, and the emulsion blends provided an excellent experimental basis for testing the theory. For the immiscible blend, the EBM prediction for the modulus showed excellent agreement with experimental results. With tensile strength, the agreement between the modulus and theory was good if the yield strength for the higher glass‐transition‐temperature polymer was employed in comparison with the actual tensile strength. The phase inversion point (where both phases were equally continuous) was at a 0.50 volume fraction of each component (based on an analysis employing Kerner's equation), just as expected for a random mixture of equal‐size particles. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 1093–1106, 2001     

Self-compatibilization of polymer blends prepared via functionalized concentrated emulsion polymerization

Two “functionalized” concentrated emulsions in water were prepared separately, one from a weakly polymerized mixture of styrene (S) and a small amount of acrylic acid (AA) and the other from a mixture of butyl acrylate (or butyl methacrylate) and a small amount of glycidyl methacrylate (GMA). After the two concentrated emulsions were polymerized partially, they were mixed and subjected to complete polymerization. During the latter polymerization, reactions between the carboxyl groups of the AA moieties of the S/AA copolymer and the glycidyl groups of the GMA-containing copolymer occurred, and copolymers and crosslinked structures were generated that constituted the compatibilizers of the system. The blend materials thus obtained possessed excellent toughness compared to those without functional groups. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 4233–4240, 1999     

Tuning nanoscopic self‐assembly of diblock copolymer blends on a two‐dimensional interface

Spreading amphiphilic diblock copolymers on a two‐dimensional liquid interface has been observed to produce nanoscale features via self‐assembly. Here, we develop a model that incorporates the effects of polymer entanglement and surface diffusion in polymer blends to quantitatively predict the size of experimentally observed structures. Simulations show that different polymers in the blend cooperate to self‐assemble into nanoscale features of varying sizes. Characteristic nanoscopic dimensions can be tuned by adjusting two easily controllable macroscopic quantities: the blend composition and the initial surface concentration. Theoretical predictions are in agreement with experimentally measured feature dimensions. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Reactive processing with difunctional oligomers to compatibilize polymer blends

The addition of telechelic reactive oligomers to a polymer blend as a compatibilization process is investigated. The results presented in this paper suggest that this process provides a mechanism by which blocky copolymeric compatibilizers can be formed during processing, as demonstrated by the changes in the mechanical and optical properties of the phase separated polymer blends. The results also show, however, that the presence of unreacted smaller oligomers can act as a plasticizer in the blend and can thus detrimentally affect the mechanical properties of the blend if any remains after processing. Careful control of the mixing conditions or post processing thermal annealing may be required to minimize this potentially deleterious effect. However, the data suggest that this optimization is possible.     

In situ compatibilization of PET/PS blends through carbamate‐functionalized reactive copolymers

To investigate the effect of reactive compatibilization in the immiscible poly(ethylene terephthalate) (PET)/polystyrene (PS) blend, poly(styrene‐co‐methacryloyl carbamate) (PSM) was synthesized as a reactive compatibilizer. The interfacial reaction of the carbamate group in PSM with OH/COOH in PET was confirmed by atomic force microscopy. The interfacial roughness developed rapidly with an increase in the methacryloyl carbamate (MAC) content and then leveled off above the optimum content (3.8 wt %). These results were well‐reflected in the interfacial adhesion, morphology, and mechanical properties of the PET/PS blends, showing a maximum value at the optimum MAC content. The existence of a maximum value is believed to stem from a reciprocal relationship between the sufficient formation of in situ copolymer and the fast diffusion rate of reactive polymers at the interface. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1396–1404, 2000     

Characterization of a self‐oscillating polymer with periodic soluble‐insoluble changes

A copolymer of N‐isopropylacrylamide (NIPAAm), ruthenium‐complex (Ru(bpy)₃), and N‐succinimidyl acrylic acid (NAS) was synthesized to investigate its selfoscillating properties in a solution. This polymer exhibits selfoscillation in turbidity and viscosity synchronized via a Belousov–Zhabotinsky (BZ) reaction. The molecular size of the polymer during oscillation was investigated by dynamic light scattering and electrochemical measurements. Both molecular size and viscosity exhibited periodic changes during the BZ reaction. A simple mechanism accounting for such periodic changes was investigated by numerical calculations. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1578–1588, 2007     

Reactive compatibilization of epoxy/polyorganosiloxane blends

A new thermoset material based on DGEBA with polyaminosiloxane curing agents is presented. The system shows reaction-induced compatibilization which prevents coalescence of polysiloxane and DGEBA rich domains, leading to gradient structured morphologies. The influence of curing temperature and/or chemical nature of the siloxane on the morphology and surface microhardness were examined. When siloxane is pre-reacted with epoxypropylphenylether (EPPE), a more homogeneous material is obtained. Microhardness profiles on the material are strongly influenced by the extension of the compositional gradients.     

The early stage of the morphology development of immiscible polymer blends during melt blending: Compatibilized vs. uncompatibilized blends

The early stage of the morphology development has been studied for the blending of two immiscible polymers. Controlled experiments were carried out in a batch mixer in such a way that the rate of melting was low enough to follow up the morphology development of dilute and concentrated systems. For a dilute or semidilute polypropylene and polyamide 6 (PP/PA6) blend with 0.5, 5, or 10 wt % PA6, particles formed in the very early stage of melt blending were very small, of the order of 0.25 to 0.3 μm in radius. They immediately began to grow in size when no compatibilizer was added, indicative of coalescence even in the very early stage of melt blending and/or in very dilute systems (0.5 wt % PA6). Further growth of the particles was eliminated with the introduction of a graft copolymer compatibilizer providing evidence of the stabilizing effect of the copolymer from the very beginning of melting blending. However, the behavior of the morphology development of a concentrated PP/PA6 (80/20) system was similar to that reported in the literature. The average radius of the particles of the uncompatibilized blend decreased with increasing mixing time, whereas that of the compatibilized blend remained almost constant during mixing. The most favorable conditions to obtain a fine morphology seems to be the following: rate of melting/plastification of pellets < rate of dispersion (deformation + breakup) of the polymer melt to small particles < rate of stabilization (with an adequate copolymer). © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 601–610, 2001     

Effect of PBT molecular weight and reactive compatibilization on the dispersed‐phase coalescence of PBT/SAN blends

Poly(butylene terephthalate) (PBT)/styrene‐acrylonitrile copolymer (SAN) blends were investigated with respect to their phase morphology. The SAN component was kept as dispersed phase and PBT as matrix phase and the PBT/SAN viscosity ratio was changed by using different PBT molecular weights. PBT/SAN blends were also compatibilized by adding methyl methacrylate‐co‐glycidyl methacrylate‐co‐ethyl acrylate terpolymer, MGE, which is an in situ reactive compatibilizer for melt blending. In noncompatibilized blends, the dispersed phase particle size increased with SAN concentration due to coalescence effects. Static coalescence experiments showed evidence of greater coalescence in blends with higher viscosity ratios. For noncompatibilized PBT/SAN/MGE blends with high molecular weight PBT as matrix phase, the average particle size of SAN phase does not depend on the SAN concentration in the blends. However noncompatibilized blends with low molecular weight PBT showed a significant increase in SAN particle size with the SAN concentration. The effect of MGE epoxy content and MGE molecular weight on the morphology of the PBT/SAN blend was also investigated. As the MGE epoxy content increased, the average particle size of SAN initially decreased with both high and low molecular weight PBT phase, thereafter leveling off with a critical content of epoxy groups in the blend. This critical content was higher in the blends containing low molecular weight PBT than in those with high molecular weight PBT. At a fixed MGE epoxy content, a decrease in MGE molecular weight yielded PBT/SAN blends with dispersed nanoparticles with an average size of about 40 nm. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Multi‐stimuli‐responsive self‐immolative polymer assemblies

Self‐immolative polymers (SIPs) undergo depolymerization in response to the cleavage of stimuli‐responsive end‐caps from their termini. Some classes of SIPs, including polycarbamates, have depolymerization rates that depend on environmental factors such as solvent and pH. In previous work, hydrophobic SIPs have been incorporated into amphiphilic block copolymers and used to prepare nanoassemblies. However, stimuli‐responsive hydrophilic blocks have not previously been incorporated. In this work, we synthesized amphiphilic copolymers composed of a hydrophobic polycarbamate SIP block and a hydrophilic poly(2‐(dimethylamino)ethyl methacrylate) (PDMAEMA) block connected by a UV light‐responsive linker end‐cap. It was hypothesized that after assembly of the block copolymers into nanoparticles, chain collapse of the PDMAEMA above its lower critical solution temperature (LCST) might change the environment of the SIP block, thereby altering its depolymerization rate. Self‐assembly of the block copolymers was performed, and the depolymerization of the resulting assemblies was studied by fluorescence spectroscopy, dynamic light scattering, and NMR spectroscopy. At 20 °C, the system exhibited a selective response to the UV light. At 65 °C, above the LCST of PDMAEMA, the systems underwent more rapid depolymerization, suggesting that the increase in rate arising from the higher temperature dominated over environmental effects arising from chain collapse. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 1868–1877     

The effect of different stabilizers on the formation of self‐assembled porous film via the breath‐figure technique

The Breath‐Figure technique was employed to imprint honeycomb structures in the polymer films via the condensation of water vapor on the surface of an evaporating polymer solution. Generally, the condensed water droplets can be stabilized by an end‐functional polymer or by particles added to the polymer solution. In this study, we carried out a systematic experiment on the effect of different stabilizers on the porous honeycomb structure under identical physical conditions. The end‐functional polymer produced a large area of regular spherical bubbles, whereas adding particles to the polymer solution leads to smaller arrays of the flattened bottom bubbles. The separation length between pores was larger for polymer/particle sample than that of the end‐functional polymer films. In the regular area of polymer/particle film many bubbles were not decorated by particles. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1430–1436, 2011     

Simulation of phase‐separated structures of liquid‐crystalline polymer/flexible polymer blends

The phase‐separation kinetics of liquid‐crystalline polymer/flexible polymer blends was studied by the coupled time‐dependent Ginzberg–Landau equations for compositional order parameter ? and orientational order parameter S_ij. The computer simulations of phase‐separated structures of the blends were performed by means of the cell dynamical system in two dimensions. The compositional ordering processes of phase separation are demonstrated by the time evolution of ?. The influence of orientational ordering on compositional ordering is discussed. The small‐angle light scattering patterns are numerically reproduced by means of the optical Fourier transformation of spatial variation of the polarizability tensor α_ij, and the azimuthal dependence of the scattering intensity distribution is interpreted. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2915–2921, 2001     

Sustainable self‐healing elastomers with thermoreversible network derived from biomass via emulsion polymerization

Motivated by the growing demand for greener and sustainable polymer systems, self‐healing elastomers were prepared by emulsion polymerization of terpene and furfural‐based monomers. Both the method and the monomers were green and sustainable. The synthesized copolymers showed molecular weights between 59,080 and 84,210 Da and glass‐transition temperature (T_g) between ?25 and ?40 °C, implying rubbery properties. A set of one‐dimensional (1D) and two‐dimensional (2D) NMR spectroscopy supported the formation of the copolymer and nuclear spin–spin coupling in the copolymer. Reactivity ratios were determined by conventional linear method. A thermoreversible network was achieved for the first time by reacting the furan‐based polymer with bismaleimide (BM) as a crosslinker, via a Diels?Alder (DA) coupling reaction. The reversible nature of the polymer network was evidenced from infrared and NMR spectroscopy. The thermoreversible character of the DA crosslinked adduct was confirmed by applying retro‐DA reaction (observed in differential scanning calorimeter [DSC] analysis) and mechanical recovery was verified by repeated heating and cooling cycles. The network polymers displayed excellent self‐healing ability, triggered by heating at 130 °C for 4–12 h, when their scratched surface was screened by microscopic visualization. The healing efficiency of the crosslinked DA‐adduct was calculated as 78%, using atomic force microscopy. This work provides a green and efficient approach to prepare new green and functional materials. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 , 57, 738–751     

Temperature‐responsive “tadpole‐shaped” protein–polymer hybrids and their self‐assembly behavior

The temperature‐responsive poly (N, N‐diethylacrylamide) (pDEAAm) with narrower molecular weight distribution was prepared by the atom transfer radical polymerization and characterized by ¹HNMR and gel permeation chromatography. The temperature‐responsive “tadpole‐shaped” BSA–pDEAAm hybrids were fabricated via a free Cys‐34 residue of bovine serum albumin (BSA) site specifically binding to the end group disulfide bonds of pDEAAm and characterized by native‐polyacrylamide gel electrophoresis (Native‐PAGE) and matrix‐assisted laser desorption/ionization time of flight mass spectrometry. Their temperature‐responsive behaviors were measured by ultraviolet‐visible spectra (UV‐Vis). The lower critical solution temperature (LCST) of the pDEAAm was identified as 28°C, and the LCST of BSA–pDEAAm hybrids was identified as 31°C. The morphologies of BSA–pDEAAm hybrids self‐assembled in the aqueous solutions with two different temperatures at 25 °C and 40°C were investigated by transmission electron microscopy. Below the LCST of BSA–pDEAAm hybrids, the separate spherical nanoparticles were observed. In contrast, bundles and clusters were observed above the LCST of BSA–pDEAAm hybrids. The results suggested that the self‐assembly morphology of BSA–pDEAAm hybrids depended upon the pDEAAm block in BSA–pDEAAm hybrids, and the morphology transitions were effected by the LCST of BSA–pDEAAm hybrids. It would be expected to be used in biomedicine and materials science. Copyright © 2016 John Wiley & Sons, Ltd.     

Topological polymer chemistry by electrostatic self‐assembly

Recent developments in topological polymer chemistry are outlined. First, nonlinear polymer topologies are systematically classified on the basis of topological considerations of constitutional isomerism in a series of alkanes (C_nH_2n+2), monocycloalkanes (C_nH_2n), and polycycloalkanes (C_nH_2n?2, C_nH_2n?4, etc.). Various pairs of topological isomers are identified in randomly coiled, flexible polymer molecules with cyclic and branched structures. An electro‐ static self‐assembly and covalent fixation strategy has subsequently been developed for the efficient synthesis of a variety of topologically unique polymers, including monocyclic and polycyclic polymers, topological isomers, and topological block copolymers. In this process, new telechelics with moderately strained cyclic onium salt groups carrying multifunctional carboxylate counteranions have been designed as key polymeric precursors. Further extensions of topological polymer chem‐ istry have been achieved by the use of cyclic telechelics (kyklo‐telechelics) and cyclic macromonomers, obtainable also by means of the electrostatic self‐assembly and covalent fixation process. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2905–2917, 2003     

Long‐term stability of an ambient self‐curable latex based on colloidal dispersions in water of two reactive polymers

An ambient self‐curable latex (ASCL) was prepared via the blending of colloidal dispersions in water of a chloromethylstyrene‐functionalized copolymer and a tertiary‐amine‐functionalized copolymer. Upon casting and drying under ambient conditions, the ASCL could generate crosslinked continuous polymer films. The crosslinking occurred via the Menschutkin reaction (quaternization) between the two types of functional groups. Because this reaction was reversible at high temperatures, the films could be decrosslinked and hence were self‐curable. The prepared ASCL exhibited excellent colloidal and chemical stability during long‐term storage: no significant changes in the colloidal properties, such as the particle size, electrophoretic mobility, and crosslinking reactivity, were observed after 48 months of storage. The electrophoretic measurements indicated that the electrostatic repulsion between the negatively charged particles of the ASCL was responsible for the excellent stability. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2598–2605, 2005     

The effect of compatibilization and rheological properties of polystyrene and poly(dimethylsiloxane) on phase structure of polystyrene/poly(dimethylsiloxane) blends

The compatibilization effect of polystyrene (PS)‐poly(dimethylsiloxane) (PDMS) diblock copolymer (PS‐b‐PDMS) and the effect of rheological properties of PS and PDMS on phase structure of PS/PDMS blends were investigated using a selective extraction technique and scanning electron microscopy (SEM). The dual‐phase continuity of PS/PDMS blends takes place in a wide composition range. The formation and the onset of a cocontinuous phase structure largely depend on blend composition, viscosity ratio of the constituent components, and addition of diblock copolymers. The width of the concentration region of the cocontinuous structure is narrowed with increasing the viscosity ratio of the blends and in the presence of the small amount diblock copolymers. Quiescent annealing shifts the onset values of continuity. The experimental results are compared with the volume fraction of phase inversion calculated with various theoretical models, but none of the models can account quantitatively for the observed data. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 898–913, 2004     

The in situ reactive compatibilization of nylon-6/polystyrene blends using anhydride functionalized polystyrenes

Nylon-6/polystyrene (PS) blends were reactively compatibilized by addition of various anhydride functionalized polystyrenes. The morphology of the blends was examined using a scanning electron microscopy (SEM) technique. The particle size of the dispersed styrenic phase was about 3.2 μm for the uncompatibilized 8/2 Nylon-6/PS blend while those of the compatibilized blends were decreased by as much as two orders of magnitude depending on the amount and type of the functionalized polystyrene (FPS) added. Several low-molecular weight polystyrenes with terminal anhydride groups, prepared by two different functionalization methods, were examined. The effect of molecular weight on particle size reduction depended on the basis of comparison, mass of additive, or moles of anhydride units. A high-molecular weight random copolymer of styrene and maleic anhydride was most effective when compared on a mass basis. The increase in adhesion between the Nylon-6 and the styrenic phases caused by the in situ reaction was evaluated by a lap shear technique. The free polystyrene, Nylon-6, and Nylon-FPS copolymer formed were separated by solvent extraction technique using formic acid and toluene. The extent of coupling reaction between the functionalized polystyrenes and Nylon-6 ranged from 25 to 43%. © 1992 John Wiley & Sons, Inc.     

The reactive compatibilization of NBR/EVA blends with oxazoline-modified nitrile rubber

The reactive compatibilization of ethylene-vinyl acetate copolymer (EVA)/nitrile rubber (NBR) blends has been performed using partially hydrolyzed EVA (EVALVA) in combination with oxazoline-functionalized NBR (NBROX). The synthesis of the NBROX has been performed in solution. The presence of 5 wt% of EVALVA in combination with 2.5 wt% of NBROX resulted in a substantial improvement of tensile strength of NBR/EVA (50:50 wt%) vulcanized blends, with a little increase of the elongation at break. The morphologies of these blends were examined by the scanning electron microscopy. A finer morphology has been observed in vulcanized and non-vulcanized blends, compatibilized with the co-reactive EVALVA/NBROX copolymers. Blends of NBROX/EVALVA (50:50 wt%) resulted in insoluble material, constituted by both components, as indicated by Fourier transform infrared analysis. This result indicates the reaction of the co-reactive groups (hydroxyl and oxazoline) during blending.