Study of the resistances of organic coatings to filiform corrosion

The filiform corrosion is a special-type atmospheric corrosion, which broadens below the organic coatings and is characterized by its manifestation in the form of fibres or filaments. An important factor for broadening the filiform corrosion involves also the barrier or chemical resistance of the organic coating. The paper deals with the modes of filiform-corrosion initiation and evaluation thereof under nonpigmented organic coatings based on various binder bases. Also the possibility of retardation of the filiform corrosion by means of zinc powder and the effects of lamellar pigment on the filament shapes are studied.     

Possibilities of affecting the corrosion-inhibition efficiency of the coatings by means of the zinc powder particle sizes and shapes

The paper deals with morphology and physicochemical aspects of zinc powder concerning the properties of coatings. The sizes or, sooner, the size zinc powder particle distribution manifest themselves especially in the mode of arrangement and affecting the electrochemical mechanism of action in the coating. The lamellar and isometric particle shapes affect by the pigmentation mode and height especially the barrier action and physicomechanical properties of the coating.     

Anticorrosive pigments for chemically and thermally resistant coatings

The present state in the field of organic coatings requires such an anticorrosive pigment, which is adapted in its properties to the binder concerned and will contribute to the overall protection properties of the pigmented coating film at max. The paper presents as an example of thermally and chemically stable pigments the compounds based on mixed metal oxides. Other pigments exhibiting prospective results for the coating applications comprise the pigments of lamellar shape, which in addition to their alkalizing properties contribute to increasing the barrier and simultaneously inhibition mechanism by protective action of the coating.     

A New Approach to Characterization of Barrier Properties of ORMOCER Protective Coatings

The Radiometric Emanation Method (REM) was used for the characterization of barrier properties of protective coatings. Radon diffusion parameters of the hardened protective layers prepared from ORMOCER lacquers of varying compositions were examined. The differences in the barrier properties of non weathered and weathered ORMOCER coatings, as well as of INCRALAC coatings, were compared. REM is recommended for the characterization of barrier properties of protective coatings submitted to weathering at varying conditions and time.     

Stratum corneum lipid abnormalities in UVB-irradiated skin

Stratum corneum (SC) lipids are of particular importance in maintaining the permeability barrier function. Although many studies have demonstrated that UVB irradiation of mammalian skin reduces barrier function, the responsible alterations in SC lipid profiles are not known. In this study, we investigated both compositional and morphological alterations in SC lipids with the development of barrier abnormalities caused by daily UVB irradiation in hairless rat skin. The UVB irradiation of suberythemal doses (0.5 minimal erythema dose) significantly increased transepidermal water loss (TEWL) relative to nonirradiated control, indicating a diminished barrier function. Under these conditions, the total amounts of major SC lipid species (ceramides, cholesterol, free fatty acids) in UVB-irradiated SC did not differ from those in nonirradiated SC. However, electron microscopic observations revealed marked abnormalities in the intercellular domains of UVB-irradiated SC, where naturally occurring intercellular multilamellar structures were often absent and leaving the area with the appearance of an empty space. Moreover, in UVB-irradiated SC, individual corneocytes often showed small amounts of intercellular deposition product with abnormal lamellar structure, where lamellar body sphingomyelinase activity was present. These observations demonstrated a partial failure of lamellar body secretion in UVB-irradiated SC and suggested that a defect in the secretion of lamellar body-derived lipids and enzymes to SC intercellular space is, at least in part, responsible for the observed abnormal intercellular structure and barrier disruption.     

Grain characterization of nanostructured TiN coatings prepared by reactive plasma spraying

Nanostructured TiN coatings were prepared by reactive plasma spraying, and the microstructure and the grain morphology of the coatings were analyzed by XRD, SEM and TEM. The results show that the coatings were mainly composed of TiN and Ti₃O phases (other phases were not detected), and they had the typical sprayed lamellar structures with few pores being visible. In the planar view, nanoscale grains with particle diameters ranging from 60 to 120 nm were observed in the coatings, and both fine equiaxial and columnar grains were found in some zones of the coatings. But in the cross‐sectional view, the TiN coatings were mainly composed of columnar grains, with no qualities of equiaxial grains being found. Thus, it can be concluded that the TiN coatings are composed of columnar grains, and the columnar grains are nanostructural, equiaxial grains in their cross‐section. Copyright © 2007 John Wiley & Sons, Ltd.     

The Application of Nano-SiOx Coatings as Migration Resistance Layer by Plasma Enhanced Chemical Vapor Deposition

Accumulative intake of plasticizers that are generally used to produce flexibility of webs in plastics has been proven to cause reproductive system problems and women??s infertility, and long-term consumption may even cause cancer. Hence a nano-scale layer, named as functional barrier layer, was deposited on the plastic surface to prevent plasticizer diethylhexyl phthalate (DEHP) migration from food-contact materials to foods. The feasibility of a functional barrier layer, i.e. SiO_x coating through plasma enhanced chemical vapor deposition process was then described in this paper. In this research we used Fourier transform infrared spectroscope to analyze the chemical composition of the coatings, scanning electron microscope to explore the topography of the coating surfaces, surface profilemeter to measure coating thickness in plastics, and high-performance liquid chromatography to evaluate the barrier properties of coatings. The results have clearly shown that the coatings can perfectly block the migration of the DEHP from plastics to their containers. It is to be noted that process parameters had a critical influence on the block properties of coatings. When the deposition conditions of SiO_x coatings were optimized, i.e. the discharge power of 50?W, 4:1 of O₂: HMDSO ratio and the thickness of 100?nm, the 71.2?% DEHP was effectively blocked in the plastic film.     

Sol–Gel-Derived Corrosion-Protection Coatings

There is a current need for alternative coatings that can provide corrosion resistance to metals or alloy surfaces due to the environmental hazards posed by conventional coatings. Herein, we report on novel organically-modified sol–gel coatings for the protection of metal and alloy surfaces. The basic concept of chemical conversion of metal surfaces is based on deposition of a hydrophobic, nonporous sol–gel barrier layer for surface protection and corrosion prevention. The properties of these organosilica coatings can be tuned by varying the composition of precursors. The evaluation of hydrophobicity, adhesive strength, and anticorrosion properties of organically-modified sol–gel derived coatings suggests their potential utility as technologically-compatible alternatives to conventional coatings.     

Functional properties of microwave‐absorbent nanocomposite coatings based on thermoplastic polyurethane‐based and hybrid carbon‐based nanofillers

This paper describes the effect of nanofillers, such as nanographite, nickel–zinc ferrite (NiZnFerrite), and in‐house developed hybrid nanographite particles (i.e. iron‐coated nanographite [FeNG] and iron–nickel co‐deposited nanographite [FeNiNG] particles), on microwave‐absorption properties of thermoplastic polyurethane (TPU) based nanocomposite coatings on textile substrate. The flexible coatings were tested for various functional properties such as microwave absorbency, gas barrier property, impedance, and weather resistance. The comparison has also been made with other fillers such as bulk graphite (G) and iron powder (Fe) and carbon nanofiber (CNF) in coating form. The nanoparticles' dispersion was observed through optical microscope and phase image analysis on atomic force microscopy. The impedance behavior of such coated samples with 10 wt% nanofillers is frequency dependent except for CNF, which shows frequency‐independent behavior even at 2 wt% loading. The gas barrier property of the FeNG‐based and FeNiNG‐based coatings is better than that of pure TPU; however, G‐based, NG‐based, and NiZnFerrite‐based coatings show excellent barrier property. The coatings were evaluated for their microwave absorbency at low‐frequency (from 0.3 to 1.5 GHz) as well as high‐frequency (8–18 GHz) ranges. The FeNG‐based and FeNiNG‐based nanocomposite coatings showed good absorbency over a frequency range of 8 to 14 GHz as compared with those of others. The flexibility of the nanocomposite films is almost retained even at 10 wt% nanofiller loading. The weather resistance of the films was also evaluated, and the FeNiNG‐based coating outperformed the FeNG‐based coating as the latter is prone to oxidation on exposure to environment. Copyright © 2011 John Wiley & Sons, Ltd.     

Characterization of SiO2 protective coatings on polycarbonate

SiO₂ protective coatings have been deposited on polycarbonate substrates by plasma ion assisted deposition. The influence of ion energy on the water permeability and the surface topography of the coatings was studied by infrared spectroscopy and atomic force microscopy. Coatings deposited at sufficiently high ion energies show a barrier effect against moisture uptake and considerably reduced film roughness. Both effects are attributed to an increase of the packing densities of the coatings.     

超音速火焰喷涂含铝或锌中间层的YSZ热障涂层

在镁合金基底表面直接制备热障涂层,涂层的耐蚀性较差。采用超音速火焰喷涂法在镁合金基底和热障涂层之间分别制备了Al涂层和Zn涂层。通过XRD,SEM和EDS对涂层进行物相、微观结构和点扫描元素分析,采用电化学工作站对Al涂层试样和Zn涂层试样进行耐腐蚀性分析,同时研究了含Al中间层和含Zn中间层的热障涂层的抗热震性能。结果表明:Al涂层表面粗糙度(10.237±0.527μm)大于Zn涂层表面粗糙度(7.171±0.488μm),且喷涂过程中仅有轻微氧化。Al涂层试样的耐腐蚀性优于Zn涂层试样。含Zn中间层的热障涂层具有更好的抗热震性能。     

Hybrid organic–inorganic sol–gel coatings with interpenetrating network for corrosion protection of tinplate

Novel hybrid organic–inorganic coatings with interpenetrating network were synthesized by the acid-catalyzed hydrolytic co-polycondensation of tetraethoxysilane and 3-metacryloxypropyltrimethoxysilane, followed by radical polymerization with methyl methacrylate and triallyl isocyanurate (TAIC). The hybrid coatings were characterized by Fourier transformed infrared spectroscopy, thermogravimetric analysis and scanning electron microscope, and their anti-corrosion behaviors were evaluated by potentiodynamic polarization, electrochemical impedance spectroscopy and salt spray test. The results indicated that the hybrid coatings exhibited excellent anti-corrosion ability by forming a physical barrier between metal and its external environment. Thermal stability of the hybrid coatings was increased after the addition of TAIC. Furthermore, hydrophobic properties of the hybrid coatings were examined by measuring the contact angles, and the change in wetting characteristics of the hybrid coatings was not obvious.     

Influence of α‐ZrP fillers and process conditions on the morphology and the gas barrier properties of filled polyamide 6 films

Composite films based on polyamide 6 and lamellar unmodified α‐ZrP nanofillers have been prepared for low filler amounts (less than 2 wt %) using cast process or blowing process. Whatever be the filler content and the film process conditions, the lamellar nanofillers were not intercalated by the polymer chains and microcomposites were obtained. On the other hand, the matrix crystalline structure highly depended on the presence of fillers and on the film process conditions. The nature of the crystalline phase and its orientation were shown to play a major role on the film barrier properties to helium. For instance, the presence of γ crystalline phase associated to a specific orientation of the crystalline lamellae parallel to the film surface could significantly contribute to enhance barrier properties. This specific morphology was favored by the presence of α‐ZrP in the formulation but depended also on the process conditions. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1734–1746, 2008     

Diffusion of polyphosphates into (poly(allylamine)-montmorillonite) multilayer films: flame retardant-intumescent films with improved oxygen barrier

The present paper relies on the original idea to design multifunctional coatings, and in particular highly efficient intumescent flame retardant coatings, based on the diffusion of polyphosphates (PSPs) in exponentially growing "layer-by-layer" films made from montmorillonite (MMT) and poly(allylamine) (PAH). Here, we used polyphosphates as an acid source, polyallylamine as both a carbon source and a swelling agent, and finally clays to reinforce the intumescent char strength and also for their oxygen barrier property. The coatings made from the alternated deposition of n = 60 layer pairs of PAH and MMT reach a considerable thickness of ～18 μm with well-defined ordering of the MMT in the direction parallel to the substrate. Structural, morphological, mechanical, gas barrier, and fire resistance properties of these films have been studied. Excellent oxygen barrier properties and extraordinary fire resistance properties are demonstrated based on the basis of a strong increase of the time to ignition and on a decrease of the heat release rate of polylactide substrates during mass loss calorimeter tests. This new and innovative intumescent flame retardant system based on (PAH-MMT)(n)-PSP coatings is a promising universal treatment for current polymeric materials.     

Oscillatory shear response of moisture barrier coatings containing clay of different shape factor

Oscillatory shear rheology of barrier coatings based on dispersed styrene-butadiene latex and clay of various shape factors or aspect ratio has been explored. Barrier performance of these coatings when applied to paperboard has been assessed in terms of water vapour transmission rates and the results related to shape factor, dewatering and critical strain. It has been shown that a system based on clay with high shape factor gives a lower critical strain, dewatering and water vapour transmission rate compared with clays of lower shape factor. The dissipated energy, as calculated from an amplitude sweep, indicated no attractive interaction between clay and latex implying a critical strain that appears to be solely dependent on the shape factor at a constant volume fraction. Particle size distribution was shown to have no effect on the critical strain while coatings of high elasticity exhibited high yield strains as expected. The loss modulus demonstrated strain hardening before the elastic to viscous transition. The loss modulus peak was identified by a maximum strain which was significantly lower for a coating based on clay with a high shape factor. The characteristic elastic time was found to vary between 0.6 and 1.3s. The zero shear viscosity of barrier dispersion coatings were estimated from the characteristic elastic time and the characteristic modulus to be of the order of 25-100 Pa s.     

Sol-Gel-Derived Hybrid Coatings for Corrosion Protection

The corrosion resistance of sol-gel-derived, organic-inorganic, silica-based hybrid coatings was studied. Hybrid sols were prepared by copolymerizing tetraethylorthosilicate (TEOS) and 3-methacryloxypropyltrimethoxysilane (MPS) with a two-step acid-catalyst process. Hybrid coatings were dip-coated on 304 and 316 stainless steel substrates and annealed at 300°C for 30 minutes. The adhesion, flexibility, and biocompatibility of the coatings were examined. Hybrid coatings were found to be relatively dense, uniform and defect free. Electrochemical analyses showed that the coatings provided excellent corrosion protection by forming a physical barrier, which effectively separated the anode from the cathode. In addition, further experimental results revealed that the corrosion patterns are strongly dependent on the nature of the stainless steel substrates. Some possible mechanisms for corrosion breakdown associated with each type of substrate are also introduced.     

Synthesis and Characterization of Yttria-Stabilized Zirconia (YSZ) Nano-Clusters for Thermal Barrier Coatings (TBCs) Applications

Yttria-stabilized zirconia (YSZ) nano-clusters were synthesized by a sol–gel process. The aim was to produce YSZ powders in order to prepare thick coatings for thermal barrier to be applied on gas turbine engine components. Yttrium nitrate hexahydrate and zirconium oxy-chloride octahydrate were used as a source of zirconium, citric acid was taken as a chelating agent, and ethylene glycol was used as a polysterification agent. The synthesized powders were characterized by X-ray diffraction, transmission electron microscopy, thermo-gravimetric analysis and differential scanning calorimetry, and Raman spectroscopy. Furthermore, parameters were critically analyzed in order to synthesize non-transformable (t′) tetragonal crystal structure, which is the best zirconia phase for high temperature thermal barrier coatings applications. In this regard, tetragonal YSZ nano-clusters were heated in an alumina crucible at a temperature of 1200 °C for 100 h.     

Microstructure and properties of styrene‐butadiene rubber based nanocomposites prepared from an aminosilane modified synthetic lamellar nanofiller

In this work, a novel nanocomposite series based on styrene‐butadiene rubber (SBR latex) and alpha‐zirconium phosphate(α‐ZrP) lamellar nanofillers is successfully prepared. The α‐ZrP lamellar filler is modified at the cation exchange capacity by γ‐aminopropyltrimethoxysilane and the filler surface modification is first discussed. A significant improvement of the mechanical properties is obtained by using the surface modified nanofillers. However, no modification of the gas barrier properties is observed. The impact of addition of bis(triethoxysilylpropyl)tetrasulfide (TESPT) as coupling agent in the system is discussed on the nanofiller dispersion state and on the filler–matrix interfacial bonding. Simultaneous use of modified nanofillers and TESPT coupling agent is found out with extraordinary reinforcing effects on both mechanical and gas barrier properties and the key factors at the origin of the improvement of these properties are identified. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013 , 51, 1051–1059     

Grafting of Vinyudene Chloride. Model Studies with Poly(Vinyl Alcohol) as Substrate

The modification of coatings resins by graft polymerization of vinylidene chloride should produce a coatings binder with improved barrier properties. For superior color stability, vinylidene chloride must be copolymer-ized with other monomers such as alkyl acrylates and methacrylates. Ceric ion initiation was used to graft vinylidene chloride free-radically onto a model alcohol-containing polymer, polyvinyl alcohol. The effects of various reaction parameters on vinylidene chloride grafting were studied. Graft copolymers were characterized using selective solvent extraction, FTIR, SEM, XES, DSC, and x-ray diffraction.     

Corrosion protection of aluminium alloy AA2024 with cerium doped methacrylate-silica coatings

The aim of this work is the synthesis and characterization of hybrid coatings doped with cerium salts for corrosion protection of AA2024. The control of the inorganic and organic polymerization process allows the preparation of coatings with an open structure and a hydrophilic character. These facts facilitate the incorporation and mobility of cerium ions through the structure, enhancing its ability to promote a self-healing mechanism. The thermal treatment of the coatings has been limited to 120 °C to preserve the mechanical properties of the alloy. The electrochemical behaviour of the coatings has been evaluated in 0.3 wt% NaCl solution by means of EIS technique. Electrochemical measurements evidence good barrier properties at initial immersion time, and signals of corrosion inhibition from cerium ions at long immersion times could be assigned to the increasing of the impedance modulus at low frequencies and the presence of cerium oxide/hydroxide precipitates.