金属表面硅烷试剂防腐涂层性能测试

硅烷试剂(SilaneAgent,SA)直接用作金属表面预处理时,可与金属表面的氧化层形成化学键合而改变金属表面的性质,特别对提高难上漆的金属表面的附着力具有令人瞩目的效果;因其具有无污染、处理件耐蚀性好、与涂层结合牢固等特点,目前正成为硅烷试剂应用的新兴领域[1～3].通过有效的测试手段对体系进行监测和判断是开发利用该技术的前提,有关这方面报道极少,本文在工艺技术研究的基础上提出和建立了相应的分析测试方法.SA和SA(CR);乙醇(工业级95%);醋酸(CR):36%使用液;其它试剂均为CR级;防锈水(亚硝酸盐型)和防锈水(过氧化氢型)按工业常…     

AZ31镁合金表面聚吡咯的化学氧化合成及其耐蚀性能

以对甲苯磺酸钠为掺杂剂, 三氯化铁为氧化剂, 用化学氧化聚合法在AZ31 镁合金表面制备聚吡咯(PPy)膜. 采用傅里叶变换红外(FTIR)光谱分析了镁合金表面聚吡咯膜结构, 通过电化学极化曲线、电化学阻抗谱(EIS)研究了其耐蚀性能, 通过扫描电子显微镜(SEM)、X射线能量散射谱(EDS)分析了表面形貌和成分. 和镁合金裸样相比, 聚吡咯膜对镁合金腐蚀有一定的抑制作用. 硅烷预处理改善了镁合金/聚吡咯体系的耐腐蚀性能, 使腐蚀电位较镁合金裸样正移了110 mV, 电流密度减小了约2个数量级.     

Corrosion-resistant coating of iron: A synergistic effect of electroactive poly(triphenylamine) coating with posttreatment for high-corrosion-protection efficiency

AbstractAn electroactive poly(triphenylamine) (PTPA-C6) is applied to the surface of iron as a corrosion-protection layer. The iron substrate coated with PTPA-C6 is thermally treated at different temperatures (up to 80°C) to study the effect of thermal treatment of PTPA-C6 on the corrosion behavior of iron. Experimental results indicate that the contact angle of the PTPA-C6 film increases from 81.6° at room temperature to 100° after thermal treatment at 80°C for 1 hr. The surface becomes more hydrophobic after thermal treatment, which will lower the penetration of water to the iron surface. Adhesion tests (ASTM 3359) indicate that adhesion between the PTPA-C6 and iron substrate is enhanced after thermal treatment. Additionally, a thin iron oxide layer formed between the PTPA-C6 and iron substrate as a passivation layer. The synergistic effect of these factors makes PTPA-C6 a very effective corrosion protection layer on iron substrate after appropriate thermal treatment. Corrosion protection efficiency increases from 90% of the pristine PTPA-C6 to 99.9% of the 80°C treated PTPA-C6.     

Construction and corrosion behaviors of a bilayer superhydrophobic film on copper substrate

A novel bilayer superhydrophobic film was constructed on Cu substrate by a simple multi‐step process. First, (3‐mercaptopropyl) trimethoxysilane (MPTMS) molecules were self‐assembled onto the pre‐etched Cu surface via covalent bonding followed by hydrolysis and condensation, then 1H, 1H, 2H, 2H‐perfluorodecyltrichlorosilane (PFDTS) were grafted onto the resultant hydroxyl terminated surface via the Si‐O‐Si bonding. The so‐prepared sample was defined as Cu‐MPTMS‐PFDTS. The structure and morphology of the samples were characterized by means of contact angle measurement, X‐ray photoelectron spectroscopy and scanning electron microscopy. The corrosion behaviors of the films were evaluated by Tafel plot and electrochemical impedance spectroscopy on an electrochemical work station. The results indicated that the bilayer superhydrophobic film possessed better corrosion protection as compared with the control samples. The superiority of the corrosion protection was mainly ascribed to the following two aspects: the superhydrophobicity and polysiloxane micro‐structures of the Cu‐MPTMS‐PFDTS. Copyright © 2012 John Wiley & Sons, Ltd.     

SNAP溶胶组成对镁合金涂层耐蚀性的影响

本文利用纳米自组装颗粒工艺(SNAP)在AZ31B镁合金表面制备了防腐涂层。通过透射电镜(TEM)和扫描电镜(SEM)观察及电化学阻抗谱(EIS)、电导率测试等,对SNAP溶胶的纳米粒子形态和电导率,以及SNAP涂层的表面形貌和耐蚀性进行了测试,研究了不同含量的有机硅烷前躯体3-缩水甘油醚丙基三甲氧基硅烷(GPTMS)和正硅酸乙酯基硅烷(TEOS)、溶剂水、助溶剂无水乙醇、交联剂三乙烯四胺(TETA)等对镁合金SNAP涂层耐蚀性的影响。研究结果表明,随着溶胶中TEOS和TETA含量的增大,镁合金涂层耐蚀性呈先增大后减小的趋势;随着溶胶中水含量的增大,镁合金涂层耐蚀性提高;溶胶中无水乙醇的含量较低时,对镁合金涂层耐蚀性的影响较小。     

Q235钢在假单胞菌和铁细菌混合作用下的腐蚀行为

采用腐蚀失重法、电化学阻抗谱(EIS)和表面分析技术研究了Q235钢在假单胞菌和铁细菌共同作用下的腐蚀行为.结果表明:与单种菌相比,两种菌混合作用下Q235钢腐蚀受到了抑制.混菌体系中金属电极自腐蚀电位升高,腐蚀电流密度减小,交流阻抗值随时间增大.扫描电子显微镜(SEM)分析结果表明混合菌体系中Q235钢表面形成了均匀致密的腐蚀产物膜.     

A zirconia-polyester glycol coating on differently pretreated AISI 316L stainless steel: corrosion behavior in chloride solution

The effect of zirconia and zirconia-polyester glycol hybrid coatings on the corrosion resistance of mechanically polished or anodized AISI 316 stainless steel (316L), was studied by potentiodynamic polarization and electrochemical impedance spectroscopy in 0.1 M NaCl and scanning electron microscope and atomic force microscopy examinations. The deposition of zirconia coatings was achieved by the sol–gel technique by immersing the samples in either the inorganic polymer or the organic–inorganic polymer mixture. From potentiodynamic and impedance measurements, the grade of protection is reduced with the exposure time to the electrolyte, which is mainly associated with lost of film adhesion and, consequently, detachment from the metal substrate. However, the uncoated anodized sample revealed an unexpected corrosion behavior; the anodic film formed during anodizing readily increased the corrosion resistance of the 316L stainless steel in 0.1 M NaCl, revealing a considerable reduction in the corrosion current density and an increase in the pitting potential.     

不锈钢钝化膜耐蚀性与半导体特性的关联研究

通过极化曲线、交流阻抗谱和钝化膜半导体特性等电化学测量，研究了经电化学阳极氧化处理的不锈钢钝化膜在0.5 mol•L^-1 NaCl溶液中耐蚀性能与其半导体特性的关系，进一步探索电化学改性处理不锈钢钝化膜的耐蚀机理. 结果表明，不锈钢钝化膜在负于平带电位范围表现为p型半导体，在高于平带电位范围表现为n型半导体，这主要与组成钝化膜的Fe和Cr氧化物半导体性质有关. 与自然条件下形成的不锈钢钝化膜比较，发现经过电化学阳极氧化后不锈钢钝化膜具有较低的施主与受主浓度，平带电位负移，说明阴离子在钝化膜表面发生吸附. 低的施主与受主浓度及钝化膜表面负电荷的增强，可有效排斥侵蚀性Cl^－在钝化膜表面的特性吸附，有利于提高不锈钢的耐局部腐蚀性能.     

Inhibition effect of cerium in hybrid sol–gel films on aluminium alloy AA2024

Aluminium alloys such as AA2024 are susceptible to severe corrosion attack in aggressive solutions (e.g. chlorides). Conversion coatings, like chromate, or rare earth conversion coatings are usually applied in order to improve corrosion behaviour of aluminium alloys. Methacrylate‐based hybrid films deposited with sol–gel technique might be an alternative to conversion coatings. Barrier properties, paint adhesion and possibly self‐healing ability are important aspects for replacement of chromate‐based pre‐treatments. This work evaluates the behaviour of cerium as corrosion inhibitor in methacrylate silane‐based hybrid films containing SiO₂ nano‐particles on AA2024. Hybrid films were deposited on aluminium alloy AA2024 by means of dip‐coating technique. Two different types of coating were applied: a non‐inhibited film consisting of two layers (non‐inhibited system) and a similar film doped with cerium nitrate in an intermediate layer (inhibited system). The film thickness was 5 µm for the non‐inhibited system and 8 µm for the inhibited system. Film morphology and composition were investigated by means of GDOES (glow discharge optical emission spectroscopy). Moreover, GDOES qualitative composition profiles were recorded in order to investigate Ce content in the hybrid films as a function of immersion time in 0.05 M NaCl solution. The electrochemical behaviour of the hybrid films was studied in the same electrolyte by means of EIS technique (electrochemical impedance spectroscopy). Electrochemical measurements provide evidence that the inhibited system containing cerium displays recovery of electrochemical properties. This behaviour is not observed for the non‐inhibited coating. GDOES measurements provide evidence that the behaviour of inhibited system can be related to migration of Ce species to the substrate/coating interface. Copyright © 2010 John Wiley & Sons, Ltd.     

On the application of electrochemical impedance spectroscopy to study the self-healing properties of protective coatings

Active corrosion protection based on self-healing of defects in coatings is a vital issue for development of new advanced corrosion protection systems. However, there is a significant lack of experimental protocols, which can be routinely used to reveal the self-healing ability and to study the active corrosion protection properties of organic and hybrid coatings.The present work demonstrates the possibility to use EIS (electrochemical impedance spectroscopy) for investigation of the self-healing properties of protective coatings applied on a metal surface. The model EIS experiments supported by SVET (scanning vibrating electrode technique) measurements show that an increase of low frequency impedance during immersion in the corrosive medium is related to the suppression of active corrosion processes and healing of the corroded areas. Thus, EIS can effectively be employed as a routine method to study the self-repair properties of different protective systems. The 2024 aluminium alloy coated with hybrid sol–gel film was used as a model system to study the healing of artificial defects by an organic inhibitor (8-hydroxyquinoline).     

钼酸盐封闭后处理的热镀锌钢板硅烷膜的耐蚀性

为进一步增强硅烷膜的耐蚀性, 将硅烷化热镀锌钢板用钼酸盐溶液进行封闭后处理, 并采用扫描电子显微镜(SEM)、中性盐雾(NSS)实验、盐水全浸实验和电化学技术研究了所得复合膜层的表面形貌和耐蚀性能. 结果表明: 经钼酸盐溶液封闭处理后, 硅烷膜的孔隙被填充, 在锌层表面形成了由硅烷膜和钼酸盐转化膜构成的连续完整致密的复合膜; 复合膜的耐蚀性能明显提高, 且与钼酸盐溶液的封闭时间有关, 封闭60 s时所形成的复合膜的耐蚀性最佳. 在5%(w, 质量分数)NaCl溶液中的电化学测量结果表明: 硅烷化热镀锌钢板经钼酸盐溶液封闭处理后, 同时抑制了腐蚀过程中的阳极和阴极反应, 但主要是抑制阴极反应, 导致腐蚀电流密度明显减小, 发挥了单一硅烷膜和单一钼酸盐转化膜腐蚀防护的协同效应, 腐蚀防护效率高达99.1%; 随浸泡时间延长, 试样低频扩散阻抗先增大后减小, 表明膜层具有一定的“自愈”能力, 其耐蚀性优于常规铬酸盐钝化膜.     

Comparison between CH3(CH2)15SH and CF3(CF2)3(CH2)11SH monolayers on electrodeposited silver

In this paper, two monolayers self-assembled on a silver substrate are compared: a monolayer of n-hexadecanethiol and a monolayer of n-11-perfluorobutylundecanethiol. The protecting properties of both monolayers have been extensively studied by X-ray photoelectron spectroscopy, contact angle, polarization modulation infrared reflection absorption spectroscopy, conventional electrochemical techniques (polarization curves and electrochemical impedance spectroscopy), and scanning vibrating electrode technique. Both monolayers were successfully self-assembled but organization is slightly different, the fluorinated segment introduces small disorganization. Nevertheless, good homogeneous corrosion protection is observed for each monolayer.     

Corrosion of Nickel-based Alloy G30 in the Stratum Water Containing H2S/CO2

The influences of temperature and CO2 pressure on the corrosion of nickel-based alloy G30 in the stratum water containing H2S/CO2 were investigated with the aid Mott-Schottky analysis and scanning electron microscopy（SEM） of electrochemical impedance spectroscopy（EIS）, The results indicate that alloy G30 is in the passive state in the stratum water, which is related to the formation of the passive film on its surface. This passive film can significantly protect the substrate from further corrosion. And the film protection is enhanced with decreasing temperature and CO2 pressure. Auger electron spectrometry（AES） and X-ray photoelectron spectrometry（XPS） results reveal that the passive film shows the double-layer structure, i.e. the inner chromium oxide and the outer iron/nickel spinel oxides or hydroxides with Mo oxides dispersing throughout the inner and outer scale.     

阴极保护和缓蚀剂技术联合保护成膜的阻抗谱研究

本文应用电化学阻抗谱 (EIS)研究了 90 7A钢在海水中受到阴极保护的同时 ,添加多元醇磷酸酯类缓蚀剂 ,其表面膜层变化的情况和缓蚀机理 ,对膜层在海水中浸泡的破损过程也进行了分析 .结果表明缓蚀剂和阳极保护相互促进成膜 ,与成膜过程相对应的EIS变化清楚地显示膜层的变化 ,这种膜层是多层膜结构 ,有良好的持久性和耐蚀能力 .     

Electrochemical properties of protoporphyrin IX zinc(II) films

The electrochemical properties of protoporphyrin IX zinc(II) (ZnPP) films on indium-tin oxide (ITO) substrate have been studied for three types of films with different arrangements, which were an adsorbed film of ZnPP and LB films of ZnPP and its hybrid with hexadecyltrimethylammonium bromide. Cyclic voltammetry (CV) measurement showed that, as the adsorbed amount of ZnPP increases, an irreversible oxidation peak of ZnPP film is intensified. This reveals that electrochemical properties depend on the adsorbed amount rather than the orientation of porphyrin molecules. It was also supported from CV measurement and ultraviolet-visible absorption spectroscopy that porphyrins adsorbed on ITO substrate were desorbed after the single scan of potential. Additionally, photoresponse of these ZnPP films was investigated by photocurrent measurement. The photocurrent generation is due to carboxylic acid moieties but not ZnPP macrocycles.     

水热法制备TiO_2纳米线薄膜的光生阴极保护性能

应用水热法在钛箔表面制备TiO2纳米线薄膜,采用场发射扫描电子显微镜、X射线衍射和紫外-可见分光光度法对薄膜进行表征,用电极电位和电化学阻抗谱考察TiO2光生阴极保护性能.结果表明:薄膜由纵横交错的锐钛矿型TiO2纳米线组成,纳米线的直径约10nm.在150℃下反应6h生成的TiO2纳米线薄膜在0.3mol·L-1 Na2SO4溶液和0.3mol·L-1 Na2SO4+0.5mol·L-1 HCOOH混合溶液中对与TiO2薄膜耦连的403不锈钢均有良好的阴极保护效应.TiO2膜所在溶液中含有HCOOH时,可使耦连的403不锈钢在0.5mol·L-1 NaCl溶液中电极电位负移约545mV,界面反应电阻显著变小,表明电解质溶液加入HCOOH可以增强TiO2纳米线薄膜对403不锈钢的光生阴极保护效应.     

ITO基底上ZnO薄膜的制备以及刻蚀图形的扫描电化学显微镜表征

在氧化铟锡(ITO)导电玻璃的衬底上,利用直接电沉积方法制备了ZnO纳米线或ZnO薄膜.然后利用存储有HCI刻蚀剂的琼脂糖微图案印章对其进行了化学刻蚀以形成不同的图形.利用扫描电子显微镜(SEM)、X射线衍射(XRD)和扫描电化学显微镜(SECM)分别对ITO衬底上的ZnO薄膜的结构、形貌和电化学性质进行表征.     

铁表面组装磷酸三乙酯缓蚀功能分子膜的研究

研究一种新型的自组装成膜物质—磷酸三乙酯(TEP).实验发现,TEP自组装膜能有效抑制铁在0.5mol.L-1硫酸溶液中的腐蚀.电化学测试显示,组装时间对成膜效果产生影响.在最初较短的组装时间内,TEP自组装膜的缓蚀效率随组装时间延长而快速增加,之后增加速率减慢直至恒定.     

水热法制备铝合金超疏水表面及电化学性能研究

在金属表面构建超疏水膜层是一种有效的防腐技术,本文采用水热处理和自组装技术在铝合金表面构建了超疏水膜层来提升铝合金的耐蚀性能. 通过对不同水热时间下制备的铝合金超疏水表面的电化学性能以及表面形貌进行测试分析,发现当水热反应时间为6 h时,制备的超疏水铝合金超疏水性和电化学性能达到最佳,接触角能达到155.5^o,在模拟海水溶液中保护效率能达到99.6%.     

The influence of the inhibitor particle sizes to the corrosion properties of hybrid sol–gel coatings

The influence of the inhibitor particle size (nano and micro cerium dioxide) embedded in several hybrid sol–gel coating systems for the corrosion protection of aluminium AA2024 alloy was studied, as well as the influence of other parameters like the inhibitor loading level and the method of reticulation. The properties of the obtained coatings were evaluated by means of transmission electron microscopy, accelerated salt spray test and electrochemical impedance spectroscopy. All the varied parameters proved to have an important influence on the corrosion mechanism, and an improvement induced by the use of nanometric inhibitors in comparison with the micrometric ones was demonstrated. In the case of the strong reticulated matrix, an inhomogeneous dispersion of the inhibiting species (micro inhibitor) favours the tension formation, making the coating more vulnerable to the corrosion attack. For the same doping level it was observed that the reticulation with 1-methylimidazole (MI) leads to a slightly better corrosion protection. Concomitantly, it was shown that high loadings with inhibitors have an adverse effect on the corrosion protection.