Reactivity of oxetane monomers in photoinitiated cationic polymerization

Studies of the onium salt photoinitiated cationic ring‐opening polymerizations of various 3,3‐disubstituted oxetane monomers have been conducted with real‐time infrared spectroscopy and optical pyrometry. The polymerizations of these monomers are typified by an extended induction period that has been attributed to the presence of a long‐lived tertiary oxonium ion intermediate formed by the reaction of the initially formed secondary oxonium ion with the cyclic ether monomer. Because the extended induction period in the photopolymerization of these monomers renders oxetane monomers of limited value for many applications, methods have been sought for its minimization or elimination. Three general methods have been found effective in markedly shortening the induction period: (1) carrying out the photopolymerizations at higher temperatures, (2) copolymerizing with more reactive epoxide monomers, and (3) using free‐radical photoinitiators as synergists. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3205–3220, 2005     

Phenothiazine photosensitizers for onium salt photoinitiated cationic polymerization

Phenothiazine compounds bearing a wide range of different substituents are excellent photosensitizers for onium salt cationic photoinitiators. These photosensitizers are generally operative in the mid‐ and long‐range regions of the UV spectrum and are especially useful for enhancing the rate of photoinitiated cationic polymerization carried out utilizing both filtered and broadband UV emission sources. In this article, the syntheses of several different substituted phenothiazines are described and the ability of these compounds to photosensitize the photolysis of different onium salt photoinitiators is evaluated. Attempts were made to correlate the structure and spectral characteristics of the phenothiazines with their efficiency of photosensitization in the cationic photopolymerizations of several typical epoxide and vinyl ether monomers. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1187–1197, 2001     

Synthesis and study of novel polyol‐bound photosensitizers for cationic UV‐curable systems

Novel cationic intramolecular hydrogen abstraction photosensitizers (IHA‐PSs) based on a proposed intramolecular hydrogen abstraction photosensitization (IHAP) mechanism were synthesized and found to have a pronounced photosensitization effect in cycloaliphatic epoxide based cationic UV‐curable systems using sulfonium salt photoinitiators. A series of polyol‐based photosensitizers were synthesized with naphthalene attached. One photosensitizer, P‐Na, was found to have a more pronounced photosensitization effect in three different formulation systems, as revealed by real‐time Fourier transform infrared and differential photocalorimetry experiments. Such a phenomenon can be explained by a proposed facile IHAP mechanism, which is possible only with the unique molecular structure of P‐Na. The effect of P‐Na was further confirmed by comparison with two non‐polyol‐type photosensitizers. A designed IHA‐PS molecule was synthesized with the proposed principles ofthe IHAP mechanism, and it achieved a photosensitization effect similar to that of P‐Na with a much lower molecular weight and fewer hydroxyl groups per molecule. This further validated the proposed IHAP mechanism. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4435–4449, 2006     

Radical-Promoted Visible Light Photoinitiated Cationic Polymerization of Epoxides

Herein is described the development of a three-component photoinitiator system that employs the free radical promoted decomposition of diaryliodonium salts for the visible light induced cationic polymerization of epoxides. A long wavelength, titanium-complex free radical photoinitiator is used to generate radicals that abstract hydrogen atoms from benzyl alcohol synergists. The resulting benzyl radical species efficiently reduce diaryliodonium salts thereby generating oxycarbenium ions that spontaneously fragment to form the corresponding aldehyde and a Br?nsted superacid. The superacid subsequently initiates the cationic ring-opening polymerization of a wide variety of epoxide monomers.     

Curcumin: A naturally occurring long‐wavelength photosensitizer for diaryliodonium salts

Curcumin, a naturally occurring, intensely yellow dye extracted from the spice turmeric, is an efficient photosensitizer for diaryliodonium salt photoinitiators at wavelengths ranging from 340 to 535 nm. With curcumin as a photosensitizer, it is possible to carry out the cationic photopolymerization of a wide variety of epoxide, oxetane, and vinyl monomers with long‐wavelength UV and visible light. An example of the photopolymerization of an epoxide monomer with ambient solar irradiation is provided. Several other curcumin analogues were synthesized, and their use as photosensitizers is examined. With such photosensitizers, the range of spectral sensitivity can be extended well into the visible region of the electromagnetic spectrum. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5217–5231, 2005     

Investigations of the reactivity of “kick‐started” oxetanes in photoinitiated cationic polymerization

The ability of certain alkyl substituted epoxides to accelerate the photoinitiated cationic ring‐opening polymerizations of oxetane monomers by substantially reducing or eliminating the induction period altogether has been termed by us “kick‐starting.” In this communication, the rates of photopolymerization of several model “kick‐started” oxetane systems were quantified and compared with the analogous biscycloaliphatic epoxide monomer, 3,4‐epoxycyclohexylmethyl 3′,4′‐epoxycyclohexanecarboxylate (ERL). It has been found that the “kick‐started” systems undergo photopolymerization at rates that are at least two‐fold faster than ERL. These results suggest that “kick‐started” oxetanes could replace ERL in many applications in which high speed ultraviolet induced crosslinking photopolymerizations are carried out. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 586–593     

Synergistic interaction of epoxides and N‐vinylcarbazole during photoinitiated cationic polymerization

A kinetic study was conducted of the independent photoinitiated cationic polymerization of a number of epoxide monomers and mixtures of these monomers with N‐vinylcarbazole. The results show that these two different classes of monomers undergo complex synergistic interactions with one another during polymerization. It was demonstrated that N‐vinylcarbazole as well as other carbazoles are efficient photosensitizers for the photolysis of both diaryliodonium and triarylsulfonium salt photoinitiators. In the presence of large amounts of N‐vinylcarbazole, the rates of the cationic ring‐opening photopolymerization of epoxides are markedly accelerated. This effect has been ascribed to a photoinitiated free‐radical chain reaction that results in the oxidation of monomeric and polymeric N‐vinylcarbazole radicals by the onium salt photoinitiators to generate cations. These cations can initiate the ring‐opening polymerization of the epoxides, leading to the production of copolymers. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3697–3709, 2000     

Bis‐substituted thiophene‐containing oxime sulfonates photoacid generators for cationic polymerization under UV–visible LED irradiation

Three novel types of thiophene‐containing oxime sulfonates with a big π‐conjugated system were reported as non‐ionic photoacid generators. The irradiation of the newly synthesized photoacid generators using near UV–visible light‐emitting diodes (LEDs) (365–475 nm) results in the cleavage of two weak N O bonds in single molecules, which lead to the generation of different sulfonic acids in good quantum and chemical yields. The mechanism for the N O bond cleavage for acid generation was supported by the UV–visible spectra and real‐time ¹H NMR spectra. They are developed as high‐performance photoinitiators without any additives for the cationic polymerization of epoxide and vinyl ether upon exposure to near‐UV and visible LEDs (365–475 nm) at low concentration. In the field of photopolymerization, especially visible light polymerization, it has great potential for application. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 776–782     

A Multicolor Photoinitiator for Cationic Polymerization and Interpenetrated Polymer Network Synthesis: 2,7‐Di‐tert‐butyldimethyldihydropyrene

For polymer synthesis upon visible light, actual photoinitiator operates in a restricted part of the spectrum. As a consequence, several photoinitiators are necessary to harvest all of the emitted visible photons. Herein, 2,7‐di‐tert‐butyldimethyldihydropyrene is used for the first time as a multicolor photoinitiator for the cationic polymerization of epoxides. Upon addition of diphenyliodonium hexafluorophosphate and optionally N‐vinylcarbazole, the originality of this approach is to allow efficient monomer conversions under various excitation light sources in the 360–650 nm wavelength range: halogen lamps, and light‐emitting and laser diodes. The synthesis of an interpenetrated polymer network from an epoxide/acrylate blend using a red light at 635 nm is also feasible. The formed polymer material exhibits a photochromic character.

     

Copper and iron complexes as visible‐light‐sensitive photoinitiators of polymerization

The utilization of visible lights for the fabrication of polymeric materials is recognized as a promising and environmentally friendly approach. This process relies on the photochemical generation of reactive species (e.g., radicals, radical cations, or cations) from well‐designed photoinitiators (PIs) or photoinitiating systems (PISs) to initiate the polymerization reactions of different monomers (acrylates, methacrylates, epoxides, and vinyl ethers). In spite of the fact that metal complexes such as ruthenium‐ or iridium‐based complexes have found applications in organic and polymer synthesis, the search of other low‐cost metal‐based complexes as PISs is emerging and attracting increasing attentions. Particularly, the concept of the photoredox catalysis has appeared recently as a unique tool for polymer synthesis upon soft conditions (use of light emitting diodes and household lamp). This highlight focuses on recently designed copper and iron complexes as PI catalysts in the application of photoinduced polymerizations (radical, cationic, interpenetrated polymer networks, and thiol‐ene) or controlled radical polymerization under visible light irradiation. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 2673–2684     

Visible light‐induced living surface grafting polymerization for the potential biological applications

A novel visible light‐induced living surface grafting polymerization was developed by a strategy in which isopropyl thioxanthone (ITX) was first photoreduced under UV light and sequentially coupled onto the surface of polymeric substrates, and the produced isopropyl thioxanthone‐semipinacol (ITXSP) “dormant” groups were subsequently reactivated under visible light to initiate a surface grafting polymerization. By using glycidyl methacrylate (GMA) and low‐density polyethylene (LDPE) films as models, a “living” surface grafting polymerization initiated by ITXSP under visible light at room temperature was observed. Both the surface grafting chain length versus grafting conversion of monomer and the grafting polymerization rate versus monomer concentration demonstrated a linear dependence, which is in accord with the known characteristics of living polymerization. The livingness rendered it possible to accurately control the thickness of the grafted layer by simply altering the irradiation time. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Phys, 2009     

Diazonium salts for surface‐confined visible light radical photopolymerization

The surface chemistry of aryl diazonium salts has progressed at a remarkable pace in the last two decades, and opened many avenues in materials science. These compounds are excellent coupling agents for polymers to surfaces via several surface‐confined polymerization methods. For the first time, we demonstrate that diazonium salts are efficient for surface initiating radical photopolymerization in the visible light of methyl methacrylate (MMA) and 2‐hydroxyethyl methacrylate (HEMA) taken as model monomers. To do so, 4‐(dimethylamino)benzenediazonium salt was electroreduced on gold plates or flexible ITO sheets to provide 4‐(dimethylamino)phenyl (DMA) hydrogen donor layers; while excited state camphorquinone acted as the free hydrogen abstractor. In the same way, we co‐polymerized HEMA and MMA with ethylene glycol dimethacrylate in order to obtain crosslinked polymer grafts. We demonstrate by XPS that gold was efficiently screened by the polymer layers and that the wettability of the surfaces accounts for the hydrophilic or hydrophobic characters of the tethered polymers. Homo‐ and crosslinked PMMA grafts were found to resist removal by the paint stripper methyl ethyl ketone. The grafted DMA/camphorquinone system operating in the visible light holds great promises in terms of adhesion of in situ designed continuous or patterned polymer coatings on various substrates. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 3506–3515     

Dual photo‐ and thermally initiated cationic polymerization of epoxy monomers

Selective inhibition of the photoinitiated cationic ring‐opening polymerization of epoxides by dialkyl sulfides has provided dual systems that can be “activated” by UV irradiation and then subsequently be polymerized by the application of heat. It is proposed that dialkyl sulfides terminate the initial or growing polyether chains at an early stage to form stable trialkylsulfonium salts. These systems are dormant at room temperature but on thermolysis, the sulfonium salts are capable of reinitiating ring‐opening polymerization. These dual photo‐ and thermal cure systems have potential applications in adhesives, potting resins, and composites. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6750–6764, 2006     

Visible‐light‐sensitive photoredox catalysis by iron complexes: Applications in cationic and radical polymerization reactions

The development of iron complexes for the photoredox catalysis is a huge challenge. Indeed, Iron complexes can be ideal candidates due to their potential visible light absorption and redox properties but also because they are less toxic, inexpensive and environmentally friendly compared to other catalysts. In the present paper, a series of novel iron complexes have been synthesized and utilized to initiate the free radical promoted cationic polymerization of epoxides or the free radical polymerization of acrylates through photoredox catalysis processes upon exposure to near UV (385 nm) or visible violet (405 nm) light emitting diodes (LEDs). When combined with an iodonium salt and N‐vinylcarbazole, the iron complex‐based photoinitiating systems are able to generate radicals, cations, and radical cations. The initiation efficiency is investigated through real‐time Fourier transform infrared spectroscopy and a satisfactory initiating ability is found. The mechanisms for the generation of the reactive initiating species through photoredox catalysis are studied by different methods (steady state photolysis, cyclic voltammetry and electron spin resonance spin trapping techniques) and discussed in detail. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2247–2253     

Encapsulants for light‐emitting diodes from visible light‐cured epoxy monomers

During the last decade, light‐emitting diodes (LEDs) have replaced incandescent, fluorescent, and neon lamps due to their ability to produce high luminosity at low currents and voltages. LEDs are currently encapsulated by thermally curable epoxy resins. However, long periods of curing at high temperature result in high consumption of energy and require stringent process control to avoid failure of the devices. In addition, the thermal cure results in yellowing of the encapsulant, which decreases the efficiency of the LED. In recent years, photoinitiated polymerization has received much interest as it congregates a wide range of economic and ecological benefits. Cationic photoinitiators, such as diaryliodonium salts, generate Brønsted acid in situ, which initiates polymerization. The process can be triggered on demand by irradiating the mixture with light. Results from the present research reveal that cycloaliphatic epoxy monomers, photoactivated with an iodonium salt and Camphorquinone, polymerize readily under visible light irradiation (470 nm) in the absence of external heating. The partial replacement of cycloaliphatic epoxy with aromatic diglycidyl ether of bisphenol‐A (DGEBA) is an effective means of improving the refractive index of the material and consequently the efficiency of the photoemission. Visible light polymerization of DGEBA pure proceeds at a slow rate; however, it is enhanced by the increase in temperature during the polymerization of the highly reactive cycloaliphatic monomer. From results obtained in the present research, it may be concluded that visible light polymerization of epoxy monomers is a promising route for the processing of LED encapsulants. Copyright © 2013 John Wiley & Sons, Ltd.     

Novel photocurable monomers: The synthesis of difunctional vinyl ethers with a phosphonate group and difunctional 1‐propenyl ethers with a phosphonate group and their photoinitiated cationic polymerization

Phosphorus‐containing vinyl ether monomers and 1‐propenyl ether monomers were prepared by the regioselective addition reaction of glycidyl vinyl ether (GVE) or 1‐propenyl glycidyl ether with diaryl phosphonates with quaternary onium salts as catalysts. The reaction of GVE with bis(4‐chlorophenyl) phenylphosphonate gave bis[1‐(4‐chlorophenoxy methyl)‐2‐(vinyloxy)ethyl]phenylphosphonate in a 68% yield. The structures of the resulting phosphorus‐containing vinyl ether monomers and 1‐propenyl ether monomers were confirmed by IR and ¹H NMR spectra and elemental analysis. Photoinitiated cationic polymerizations of the resulting phosphorus‐containing vinyl ether monomers and 1‐propenyl ether monomers were investigated with photoacid generators. The polymerization of vinyl ether groups and 1‐propenyl ether groups of the obtained monomers proceeded very smoothly with a sulfonium‐type cationic photoinitiator, bis[4‐(diphenylsulfonio)phenyl]sulfide‐bis(hexafluorophosphate), upon UV irradiation. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3105–3115, 2005     

Visible light induced free radical promoted cationic polymerization using thioxanthone derivatives

The free radical promoted cationic polymerization cyclohexene oxide (CHO), was achieved by visible light irradiation (λ_inc = 430–490 nm) of methylene chloride solutions containing thioxanthone‐fluorene carboxylic acid (TX‐FLCOOH) or thioxanthone‐carbazole (TX‐C) and cationic salts, such as diphenyliodonium hexafluorophosphate (Ph₂I⁺PF) or silver hexafluorophosphate (Ag⁺PF) in the presence of hydrogen donors. A feasible initiation mechanism involves the photogeneration of ketyl radicals by hydrogen abstraction in the first step. Subsequent oxidation of ketyl radicals by the oxidizing salts yields Bronsted acids capable of initiating the polymerization of CHO. In agreement with the proposed mechanism, the polymerization was completely inhibited by 2,2,6,6‐tetramethylpiperidinyl‐1‐oxy and di‐2,6‐di‐tert‐butylpyridine as radical and acid scavengers, respectively. Additionally polymerization efficiency was directly related to the reduction potential of the cationic salts, that is, Ag⁺PF (E = +0.8 V) was found to be more efficient than Ph₂I⁺PF (E = ?0.2 V). In addition to CHO, vinyl monomers such as isobutyl vinyl ether and N‐vinyl carbazole, and a bisepoxide such as 3,4‐epoxycyclohexyl‐3′,4′‐epoxycyclohexene carboxylate, were polymerized in the presence of TX‐FLCOOH or TX‐C and iodonium salt with high efficiency. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Propenyl ethers. III. Study of the photoinitiated cationic polymerization of propenyl ether monomers

The effects of photoinitiator structure and variations in the experimental parameters on the rate and extent of the photoinitiated cationic polymerization of propenyl ether monomers were studied. It was found that the photoinitiators can be divided into two classes: those which exhibit an induction period and those which do not. It was demonstrated that in those propenyl ether polymerizations using iodonium salts and certain sulfonium salts which do not have an induction period, a free radical chain-induced decomposition of the onium salt takes place. The reactivity of a particular onium salt photoinitiator was shown to be related to its reduction potential. It was also shown that the structure of the monomer plays a major role in the free radical induced decomposition reaction. © 1993 John Wiley & Sons, Inc.     

Photoinitiated cationic polymerization of limonene 1,2‐oxide and α‐pinene oxide

Limonene 1,2‐oxide (LMO) and α‐pinene oxide (α‐PO) are two high reactivity biorenewable monomers that undergo facile photoinitiated cationic ring‐opening polymerizations using both diaryliodonium salt and triarylsufonium salt photoinitiators. Comparative studies showed that α‐PO is more reactive than LMO, and this is because it undergoes a simultaneous double ring‐opening reaction involving both the epoxide group and the cyclobutane ring. It was also observed that α‐PO also undergoes more undesirable side reactions than LMO. The greatest utility of these two monomers is projected to be as reactive diluents in crosslinking photocopolymerizations with multifunctional epoxide and oxetane monomers. Prototype copolymerization studies with several difunctional monomers showed that LMO and α‐PO were effective in increasing the reaction rates and shortening the induction periods of photopolymerizations of these monomers. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013