Preparation of thick silica films in the presence of poly(acrylic acid) by using electrophoretic sol-gel deposition

Thick silica films were fabricated by electrophoretic sol-gel deposition of silica particles on a stainless steel sheet. Using sols prepared by the sol-gel method with poly(acrylic acid) (PAA) films of ca. 25 m in thickness were prepared with no cracks. The films were shown to be agglomerates of monodispersed silica particles with PAA. The size of the silica particles decreased with an increase in the added amount of PAA. The deposited weight was considerably larger for the films with PAA than that of the films without PAA.     

Preparation of various Janus composite particles with two components differently combined

Janus composite particles with a combination of organic and inorganic substances were synthesized by soap-free emulsion polymerization in which an amphoteric initiator of 2,2′-azobis[N-(2-carboxyethyl)-2-2-methylpropionamidine] (VA-057) was employed to introduce a polystyrene (PSt) lobe onto silica cores surface-modified with 3-methacryloxypropyltrimethoxy silane (MPTMS). Thermogravimetric analysis and X-ray photoelectron spectroscopy were used to characterize the surface-modified silica particles and showed that a small amount of MPTMS introduced onto the surface of silica particles could successfully prepare SiO₂–PSt Janus particles. The oxide part of SiO₂–PSt Janus particles obtained with the polymerization was further surface-modified with 3-aminopropyltriethoxysilane (APS) to introduce positively charged amino groups on the silica surface. The silica surface modified with APS was covered with gold by electroless deposition in which a gold precursor of auric chloride was reduced with ascorbic acid in the presence of polyvinylpyrrolidone. The electroless deposition of gold successfully produced Janus particles with a combination of gold and PSt surfaces. Furthermore, dissolution of the polymer component of the Au–PSt Janus particles in tetrahydrofuran led to another Janus type of particles with an inorganic combination of Au and SiO₂.     

Micropatterning of Inorganic-Organic Hybrid Coating Films from Various Tri-Functional Silicon Alkoxides with a Double Bond in Their Organic Components

Inorganic-organic hybrid coating films were prepared from various trifunctional silicon alkoxides with a C=C double bond in their organic components, such as vinyltriethoxysilane (VTES), allyltriethoxysilane (ATES) or trimethoxysilylpropylmethacrylate (TMSPM), and zirconium n-tetrapropoxide modified with methacrylic acid. UV light from a high-pressure mercury lamp was irradiated through a photomask on the hybrid films, and this irradiation increased refractive index and microhardness of the films and decreased solubility of the films in alcohol or alkaline solution. IR spectra of the coating films have shown that C=C bonds in these trifunctional silicon alkoxides were polymerized with the UV irradiation. Patterns with a width of about 10 m and thickness of about 5–15 m were formed by the etching of unirradiated region of the films. Since VTES and ATES have a shorter organic chain than TMSPM, the hybrid films prepared from VTES or ATES are expected to show small optical loss in the near-infrared region due to C—H bonds in their use as waveguides.     

Vibrational spectra of a ferrocenyl phosphine derivative chemisorbed on 3-aminopropylsilyl modified silica gel

Samples of silica gel dried at different temperatures, silica gel modified with 3-aminopropylsilyl (APS) and silica gel modified with APS and further with a ferrocenyl phosphine derivative were investigated by DRIFT, transmission FTIR and MicroRaman spectroscopy. The reaction between 3-aminopropyltrimethoxysilane (APTMS) and silica gel was mainly identified by the diminishing or vanishing intensity of the stretching band of the free OH groups in the silica gel. Further chemical reaction of the APS groups with a ferrocenyl phosphine derivative (suitable as ligand in homogeneous catalysis) was identified in the IR spectra by the appearance of the CN stretching band of the formed Schiff base, and diminishing intensity of the δ(NH₂) modes. According to the IR spectra the reaction of the ferrocenyl phosphine derivative with the APS-modified silica gel is almost quantitative. From the recorded IR and Raman spectra, conclusions concerning the substitution of APTMS methoxy groups during the chemisorption on silica gel were derived. Through deconvolution of the complex Raman band in the siloxy stretching region of the APS-modified silica gel, the newly formed siloxy bond was identified.     

Barrier properties of polymer/alumina nanocomposite membranes fabricated by atomic layer deposition

Novel polymer/ceramic nanocomposite membranes were fabricated, characterized and tested for their barrier performance. Atomic layer deposition (ALD) was used to deposit alumina films on primary, micron-sized (16 and 60 μm) high-density polyethylene (HDPE) particles at a rate of 0.5 nm/cycle at 77 °C. Well-dispersed polymer/ceramic nanocomposites were obtained by extruding alumina coated HDPE particles. The dispersion of alumina flakes can be controlled by varying the number of ALD coating cycles and substrate polymer particle size. The diffusion coefficient of fabricated nanocomposite membranes can be reduced to half with the inclusion of 7.29 vol.% alumina flakes. However, a corresponding increase in permeability was also observed due to the voids formed at or near the interface of the polymer and alumina flakes during the extrusion process, as evidenced by electron microscopy. The low surface wettability of the alumina outerlayers was believed to be one of the main reasons of void formation. Particle surface wettability was improved using 3-aminopropyltriethoxysilane (APS) to coat the particle ALD surface modified polymer particles prior to extrusion. The diffusion coefficient and permeability of the membrane using surfactant-modified particles decreased by 20%, relative to the non-modified case.     

Synthesis,Characterization and Properties of (Vinyl Triethoxy Silane-grafted PP)/Silica Nanocomposites

A new route has been developed to produce PP/silica nanocomposites starting from porous PP reactor powder and making use of sol-gel chemistry. Silica-like, nano-sized particles were prepared in the pores of the PP reactor powder with a controlled degree of adhesion between PP and silica. Magic-angle spinning (MAS) ²⁹Si NMR spectra showed that the chemical building blocks of the silica-like clusters are of Q³ and Q⁴-type. For (vinyl triethoxy silane (VTES)-grafted PP)/silica nanocomposites, VTES was grafted via solid-state modification (SSM) in porous PP particles. Subsequently, silica particles were prepared by sol-gel technology in the VTES-grafted PP. MAS ²⁹Si NMR and FT-IR spectroscopy showed that the grafted VTES becomes part of the in-situ formed silica particles. The study on the mechanical properties of (VTES-grafted PP)/silica nanocomposites showed that the silica particles improved the impact toughness of PP by a factor of 2, when there is no chemical interaction between the particles and the matrix, while for (VTES-grafted PP)/silica nanocomposites the impact toughness decreased. This indicates that chemical bonding between the filler particles and the PP-matrix results in brittle failure and supports the hypothesis that debonding is necessary for improving the impact toughness of PP with inorganic fillers.     

Fabrication of convex-shaped polybenzylsilsesquioxane micropatterns by the electrophoretic sol–gel deposition process using indium tin oxide substrates with a hydrophobic-hydrophilic-patterned surface

Polybenzylsilsesquioxane (BnSiO_3/2) particles become a supercooled liquid through a heat treatment above the glass transition temperature (T _g) of the particles. Micropatterns of BnSiO_3/2 thick films with high transparency were obtained by the electrophoretic deposition of the BnSiO_3/2 particles on indium tin oxide (ITO)-coated substrates with a hydrophobic-hydrophilic-patterned surface and subsequent heating above T _g of the particles. It was found that the control of electrophoretic deposition conditions, in which the amounts of the particles deposited on the substrates were changed, led to two types of micropatterning processes of the BnSiO_3/2 thick films. In the first process, the particles were selectively deposited on the hydrophilic areas after the electrophoretic deposition. In the second process, the particles were deposited on the whole area of the ITO-coated substrate with hydrophobic-hydrophilic patterns after the electrophoretic deposition. Due to the difference in wettability of BnSiO_3/2 molten liquids between hydrophobic and hydrophilic surfaces, the molten liquids on the hydrophobic areas, which were obtained by heating above T _g of the particles, migrated toward the hydrophilic areas. In both the processes, convex-shaped BnSiO_3/2 micropatterns with high transparency were fabricated only on the hydrophilic areas after a heat treatment above T _g of the particles.     

Controlling morphology and particle size of hollow poly(styrene-divinylbenzene) microspheres fabricated by template-based method

Hollow poly(styrene–divinylbenzene) (P(S-DVB)) microspheres were fabricated via template-based method including synthesis of silica particles by sol-gel method, preparation of silica/P(S-DVB) particles by dispersion polymerization and chemical etching of silica cores by NaOH solution. TEM, FTIR and TG analyses confirmed that the hollow P(S-DVB) microspheres were successfully obtained. The morphology of hollow P(S-DVB) microspheres could be controlled by adjusting the amounts of DVB, AIBN and VTES, and the round-ball-like hollow P(S-DVB) microspheres were fabricated when the amount of DVB, AIBN and VTES was 30.0?wt%, 5.0?wt% and 30.0?vol% respectively. Both the size of silica particles and amount of monomers were regarded as the two key factors to control the particle size of the round-ball-like hollow P(S-DVB) microspheres.     

Silica Sol-Gel Coatings on Metals Produced by EPD

The objective of this work has been to combine the sol-gel method and the electrophoretic deposition (EPD) process to prepare thick coatings onto metallic substrates. Two different routes were used for preparing the sol-gel silica suspensions. On one hand, silica particulate sols were obtained by basic catalysis of alkoxides and alkylalkoxides. On the other, silica suspensions were prepared by adding a commercial colloidal silica sol to an organic-inorganic acid catalysed silica sol. The properties of the suspension and the physical parameters associated to EPD (current density, potential, electric field and deposition time) were studied. Crack-free deposits up to 20 m were obtained after drying and crack-free glass-like coatings of 12 m after sintering at 500°C for 30 minutes. The electrochemical behaviour of these coatings was evaluated by potentiodynamic methods, showing an excellent behaviour against corrosion.     

Silica reinforcement of epoxidized natural rubber by the sol-gel method

The sol-gel technique was employed to prepare silica-reinforced vulcanizates using tetraethylorthosilicate (TEOS) and epoxidized natural rubber (ENR). The rubber was first precured with 3-aminopropyltriethoxysilane (APS) by heat pressing at 180°C for a range of cure time. The resultant rubber sheets or vulcanizates were swelled in TEOS, and subsequently subjected to a sol-gel reaction in butylamine aqueous solution. Hydrolysis and condensation of the TEOS resulted in the formation of silica particles in the rubber network yielding silica-contained vulcanizates. Silica content as high as 28% and TEOS-to-silica conversion of over 60% were observed. When prepared under certain reaction conditions, the sol-gel vulcanizates obtained were more rigid and stronger than a typical sulfur-cured ENR vulcanizate that contained comparable amount of silica. Comparative stress-strain and dynamic mechanical property analysis suggest that chemicals bond are formed between the silica particles and the rubber network in the ENR-APS-sol-gel vulcanizate. Thus, the in situ silica reinforcement of ENR was successfully established.On leave from School of Industrial Technology, University Sains Malaysia, Minden, 11800, Penang, Malaysia.     

Modification of porous silica particles with poly(acrylic acid)

The surface of porous silica particles was modified with poly(acrylic acid) by reacting the carboxyl groups on poly(acrylic acid) with the amino groups of pregrafted aminopropyltriethoxysilane (APS). The chemical modifications by APS and polymer were characterized by infrared spectroscopy and the amount of APS and poly(acrylic acid) grafted to the surface were determined by thermal gravimetric analyses. The wettability of the modified silica particles, based on the rate of water penetration, was pH‐dependent with PAA; at pH 1.5 the wettability increased but at pH 5.5 it decreased dramatically. The pore size and size distribution of the silica particles decreased with APS and polymer grafting. Copyright © 2000 John Wiley & Sons, Ltd.     

Sol-Gel Preparation and Photoelectrochemical Properties of Fe2TiO5 Thin Films

Polycrystalline Fe₂TiO₅ films were prepared on nesa silica glass substrates by the sol-gel method, and their photoanodic properties were measured in a three-electrode wet cell with an aqueous buffer solution of pH = 7. Gel films were crystallized into Fe₂TiO₅ when fired at 500°C. The photoanodic current significantly increased when the films were fired at 700°C, and then decreased with increasing firing temperature. Thicker films obtained by repeating the gel film deposition and firing showed smaller photocurrent, and the 50 nm thick film prepared via non-repetitive deposition exhibited the maximum photocurrent. Although the photoresponse was extended to wavelengths near 500 nm, the maximum quantum yield was as low as 0.12 at a wavelength of 340 nm.     

Preparation and Characterization of HgxCd1-xS and PbxCd1-xS Quantum Dots and Doped Thin Films

Thin silica and silica-titania films doped with sulfide nanocrystals of controlled size were fabricated by a method based on the preparation of colloidal particles and their introduction into a glassy matrix through the sol-gel method. Colloidal sols of composition Hg_xCd_1-xS and Pb_xCd_1-xS (with _x ranging from 0 to 1) were prepared and used to dope alkoxide solutions for the deposition of thin silica and silica-titania films. Optical absorption spectra were taken on both precursor colloidal sols and derived doped films. X-ray diffraction characterization gave structural information on the nature and size of particles in powders obtained by precipitation from colloidal sols and in doped films. The advantages and limits of the investigated systems are discussed in light of possible applications. The nonlinear properties of the most interesting PbS-doped planar waveguides have been investigated in the near-infrared, at 1.064 m. A reversible nonlinear effect was measured, with n ₂ values ranging from -5 to -20×10^-9 cm²/kW.     

IR laser ablative decomposition of poly(vinyl acetate) loaded with Fe and Cu particles

Pulsed IR laser-induced decomposition of poly(vinyl acetate) (PVAC) loaded with nanometer-sized Cu and micrometer-sized Fe particles results in the formation of gaseous products and deposition of polar crosslinked polymer films which contain metal (Cu and Fe) particles. The main volatile products are hydrocarbons, carbon oxides (CO and CO₂), molecular hydrogen and acetic acid. The deposited polymer films were characterized by FTIR, UV and XP spectra and by electron microscopy and thermogravimetry. They contain reactive conjugated CC bonds and ca. 50% of the initially present acetate groups. Residual reactivity of the CC bonds results in polymer crosslinking and decrease in solubility. The deposited, crosslinked PVAC-based films containing metal particles are less thermally stable than similar films not containing these particles. The reported process reveals feasible ablation of metal particles when embedded in a polymer and makes it possible to fabricate films of metal/polymer composites in which metal particles are completely protected by the polymer.     

Preparation of Silica Microspheres Containing Ag Nanoparticles

Two sol-gel fabrication processes were investigated to make silica spheres containing Ag nanoparticles: (1) a modified Stöber method for silica spheres below 1 m size, and (2) a SiO₂-film formation method on spheres of 3–;7 m size. The spheres were designed to incorporate silver nanoparticles of high ⁽³⁾ in a spherical optical cavity structure for the resonance effect. For the incorporation, interaction between [Ag(NH₃)₂]⁺ ion and Si-OH was important. In the Stöber method, the size of the silica spheres was determined by a charge balance of plus and minus ions on the silica surface. In the film formation method, the capture of Ag complex ion on the silica surface depended on whether the surface was covered with OH groups or not. After doping [Ag(NH₃)₂]⁺ into silica particles or SiO₂ films on the spheres, these ions w ere reduced by NaBH₄ to form silver nanoparticles. From plasma absorption at around 420 nm wavelength and TEM photographs of nanometer-sized silver particles, their formation inside the spherical cavity structures was confirmed.     

Aminopropyl-modified silica as cross-linkers of polysiloxane containing γ-chloropropyl groups for preparing heat-curable silicone rubber

A series of aminopropyl-modified silica (APS) with different amine contents was prepared and, subsequently, used as cross-linkers of polysiloxane containing γ-chloropropyl groups (CPPS) to prepare heat-curable silicone rubber (MCSR). The dispersion of APS in polysiloxane matrix was studied by scanning electron microscopy. The curing characteristics, mechanical and thermal properties of the MCSR were analyzed by a rheometer, mechanical testing and thermal gravimetric analysis (TGA), respectively. The effects of the silica (TS530) content and the molar ratio of APS/CPPS on the curing characteristics were studied. The influence of the amounts of TS530 and APS, and the kind of APS, on the comprehensive mechanical properties of MCSR is discussed. The optimized conditions to prepare MCSR were obtained as follows: the amount of TS530, 55 parts per hundreds of polysiloxane in weight; the molar ratio of [NH]/[γ-chloropropyl], 1.5: 1; and the amount of amino groups on the surface of APS, 0.65 mmol/g. Additionally, TGA results show that MCSR has high thermal stability.     

Formation and surface properties of raspberry-like silica particles: effect of molecular weight of the coating poly(methacrylic acid) brushes

In this work, silica particles were firstly modified with poly(methyl methacrylate) and then converted to poly(methacrylic acid) (PMAA). The PMAA brushes with different molecular weight were used to modify the seed particles and learn the formation process of the raspberry-like particles. Silica particles with core–shell structure were obtained when the silica seed particles were modified only with carboxyl functional groups. With the increase of the molecular weight of PMAA brushes, uniform raspberry-like silica particles appeared gradually. But when the molecular weight of PMAA brushes was above 136,100, the morphologies became complicated. The electric charge of the polymer brushes was also found to have influence on the final morphologies of the particles. The contact angle (CA) tests showed that films composed of nanoparticles with uniform raspberry-like structures had an average CA of 157.2°, which indicated great prospects in the super-hydrophobic applications.     

Cathodic electrophoretic deposition of manganese dioxide films

Cathodic electrophoretic deposition (EPD) method has been developed for the deposition of manganese dioxide films. It was shown that phosphate ester (PE) is an effective charging additive, which provides stabilization of manganese dioxide nanoparticles in suspensions. The influence of PE concentration and deposition voltage on the deposition efficiency has been studied. EPD has been utilized for the fabrication of porous nanostructured films with thickness in the range of 0.5–20 μm for application in electrochemical supercapacitors (ES). Cyclic voltammetry and chronopotentiometry data for the films tested in the 0.1 M Na₂SO₄ solutions showed capacitive behavior in the voltage window of 1 V. The highest specific capacitance (SC) of 377 F g⁻¹ was obtained at a scan rate of 2 mV s⁻¹. The SC decreased with increasing film thickness and increasing scan rate in the range of 2–100 mV s⁻¹. The deposition mechanism, kinetics of deposition and charge storage properties of the films are discussed.     

Sorption Properties of α-Aluminum Oxide Modified with Decationized Silica Sol

The method of sorption of tetrachloromethane vapor at the solid/gas interface was applied to study the sorption and structural properties of a mesoporous aluminum oxide material obtained by deposition of amorphous hydrated silicon(IV) oxide onto -aluminum oxide particles submerged in decationized silica sol.     

Optical Properties of Noble Metal Clusters in Ultrathin Solid Films

We report on the optical properties (absorption, Raman response) of thin and ultrathin phthalocyanine and amorphous silicon films with incorporated noble metal clusters. The metal clusters cause the typical absorption features originating from their surface plasmon resonance. In ultrathin films, due to the spatially close interface, the plasmon absorption may be displaced from its resonance frequency in the bulk, and its average position may be controlled by the average thickness of the ultrathin optical film. For example, we observe a shift of the plasmon resonance of silver clusters in amorphous silicon films (on fused silica) from 440 nm to 740 nm, when the silicon thickness increases from zero up to 9 nm. The deposition experiments are accompanied by investigations of the film structure, particularly in order to estimate the silver cluster diameter, which is around 3 nm or less.