Use of FT-IR Spectrometry for On-Line Detection in Temperature Rising Elution Fractionation

Summary: Temperature rising elution fractionation (TREF) has become a popular analytical technique that is able to determine the chemical composition distribution (CCD) of an ethylene/α-olefin copolymer. An infrared (IR) detector is commonly used in TREF detection to measure the concentration of the polymer solution exiting the column as a function of elution temperature. The chemical composition of the eluting polymer at a given elution temperature can be predicted from the relationship between comonomer content and TREF elution temperature pre-established through ¹³C nuclear magnetic resonance (NMR) analysis of TREF fractions. In this article, a Fourier transform infrared (FT-IR) spectrometer has been coupled with a TREF instrument to provide a more powerful tool for characterizing complex olefin copolymers. The Partial Least Squares (PLS) technique is used when analyzing the FT-IR spectra of the eluting polymer solutions. The power of on-line FT-IR detection in TREF is demonstrated using a few complex copolymer systems, such as ethylene-octene copolymer, polystyrene grafted ethylene-vinyl acetate copolymer and ethylene-methyl acrylate copolymer.     

Block Index for Characterizing Olefin Block Copolymers

Summary: Olefin block copolymers produced by chain shuttling catalysis exhibit crystallinity characteristics that are distinct from what would be expected for typical random olefin copolymers with comparable monomer compositions produced from either ‘single-site’ or heterogeneous catalysis. Olefin block copolymers produced by chain shuttling catalysis have a statistical multiblock architecture. A unique structural feature of olefin-based block copolymers is that the intra-chain distribution of comonomer is segmented (statistically non-random). Fractionating an olefin block copolymer by preparative temperature rising elution fractionation, TREF, results in fractions that have much higher comonomer content than comparable fractions of a random copolymer collected at an equivalent TREF elution temperature. We have developed a “block index” methodology which quantifies the deviation from the expected monomer composition versus the analytical temperature rising elution fractionation, ATREF, elution temperature. When interpreted properly, this index indicates the degree to which the intra-chain comonomer distribution is segmented or blocked. The unique crystallization behavior of block copolymers determine the magnitude of the block index values because the highly crystalline segments along an otherwise non-crystalline chain tend to dominate the ATREF (and DSC) temperature distributions.     

Molecular heterogeneity of ethylene‐propylene rubbers: New insights through advanced crystallization‐based and chromatographic techniques

For a long time ethylene‐propylene rubber (EPR) copolymers with high comonomer contents were believed to be amorphous materials with a random copolymer composition. This is not completely correct as has been shown by temperature rising elution fractionation (TREF) combined with differential scanning calorimetry (DSC), crystallization analysis fractionation (CRYSTAF), and high temperature–high‐performance liquid chromatography (HT‐HPLC). When using only conventional crystallization‐based fractionation methods, the comprehensive compositional analysis of EPR copolymers was impossible due to the fact that large fractions of these copolymers do not crystallize under CRYSTAF conditions. In the present work, HT‐HPLC was used for the separation of the EPR copolymers according to their ethylene and propylene distributions along the polymer chains. These investigations showed the existence of long ethylene sequences in the bulk samples which was further confirmed by DSC. The results on the bulk samples prompted us to conduct preparative fractionations of EPR copolymers having varying ethylene contents using TREF. Surprisingly, significant amounts of crystallizing materials were obtained that were analyzed using a multistep protocol. CRYSTAF and DSC analyses of the TREF fractions revealed the presence of components with large crystallizable sequences that had not been detected by the bulk samples analyses. HT‐HPLC provided a comprehensive separation and characterization of both the amorphous and the crystalline TREF fractions. The TREF fractions eluting at higher temperatures showed the presence of ethylene‐rich copolymers and PE homopolymer. In order to obtain additional structural information on the separated fractions, HT‐HPLC was coupled to Fourier transform‐infrared (FT‐IR) spectroscopy. The FT‐IR data confirmed that the TREF fractions were separated according to the ethylene contents of the eluted samples. Preparative TREF analysis together with a combination of various analytical methods proved to be useful tools in understanding the complex molecular composition of these rubber samples. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 863–874     

Combination of TREF, high-temperature HPLC, FTIR and HPer DSC for the comprehensive analysis of complex polypropylene copolymers

A novel, powerful analytical technique, preparative temperature rising elution fractionation (prep TREF)/high-temperature (HT)-HPLC/Fourier transform infrared spectroscopy (FTIR)/high-performance differential scanning calorimetry (HPer DSC)), has been introduced to study the correlation between the polymer chain microstructure and the thermal behaviour of various components in a complex impact polypropylene copolymer (IPC). For the comprehensive analysis of this complex material, in a first step, prep TREF is used to produce less complex but still heterogeneous fractions. These chemically heterogeneous fractions are completely separated by using a highly selective chromatographic separation method—high-temperature solvent gradient HPLC. The detailed structural and thermal analysis of the HPLC fractions was conducted by offline coupling of HT-HPLC with FTIR spectroscopy and a novel DSC method—HPer DSC. Three chemically different components were identified in the mid-elution temperature TREF fractions. For the first component, identified as isotactic polypropylene homopolymer by FTIR, the macromolecular chain length is found to be an important factor affecting the melting and crystallisation behaviour. The second component relates to ethylene–propylene copolymer molecules with varying ethylene monomer distributions and propylene tacticity distributions. For the polyethylene component (last eluting component in all semi-crystalline TREF fractions), it was found that branching produced defects in the long crystallisable ethylene sequences that affected the thermal properties. The different species exhibit distinctively different melting and crystallisation behaviour, as documented by HPer DSC. Using this novel approach of hyphenated techniques, the chain structure and melting and crystallisation behaviour of different components in a complex copolymer were investigated systematically.

化学法镁钛系高效载体催化剂多活性中心的DSC证据

<正> 用高效载体钛催化剂进行乙丙共聚物的合成,已有大量报道,但从聚合产物热分析出发对其催化活性中心的性质进行探讨,报道尚少。我们用化学反应法制备的高效载体钛催化剂进行乙丙共聚反应,所得产物进行热分析结果表明,共聚产物具有很宽的链段序列分布,呈现出吸热双峰模式,与催化体系及其聚合过程ESR分析,共聚物溶剂萃取及其~(13)C-NMR分析结果一起,有力地支持催化体系多活性中心的结论。     

Study of the compositional heterogeneity of ethylene–hexene-1 copolymers by thermal fractionation technique by means of differential scanning calorimetry

The successive self-nucleation/annealing technique (SSA) by differential scanning calorimetry has been applied to study the heterogeneity of ethylene–hexene-1 copolymers produced with supported catalytic systems of different compositions: highly active supported Ziegler–Natta (Z–N) catalysts—a titanium–magnesium catalyst TiCl₄/MgCl₂ (TMC) and a vanadium–magnesium catalyst VCl₄/MgCl₂ (VMC), a supported zirconocene catalyst Me₂Si(Ind)₂ZrCl₂/SiO₂ (MAO), and a chromium-oxide catalyst CrO₃/SiO₂. Comparative data by SSA technique with the same temperature program were obtained for copolymers differed by MWD from narrow to very broad (Mw/Mn = 2.4–54) and short chain branching distribution from narrow (zirconocene catalyst) to very broad (TMC and chromium oxide catalysts). It is demonstrated that copolymers produced with the zirconocene catalyst have the narrowest melting range and do not contain thick lamellae. The widest lamella thickness distribution has been found for a copolymer produced with the chromium-oxide catalyst. Copolymers produced with the supported Z–N catalysts are ranked in the middle with a more narrow lamella thickness distribution for copolymer prepared with VMC as compared with the one produced with TMC. The SSA results are compared with the data on copolymer fractionation by TREF. It is shown that these methods give a good correlation for copolymers with narrow short-chain branching distribution produced with the supported zirconocene catalyst. In the case of copolymers produced with TMC, TREF yields a higher content of the high-branched fractions.     

Photodegradation of Heterophasic Ethylene-Propylene Copolymers in the Solid State

The photodegradations of various heterophasic ethylene-propylene (E-P) copolymer films were studied at 30 and 55°C in air for varying time intervals. The photochemical behavior of E-P copolymers is quite different from amorphous polypropylene and polyethylene homopolymers but resembles that of isotactic polypropylene. The nonvolatile products in photooxidized copolymer films have been quantitatively identified by infrared analysis. The kinetics and general oxidation mechanism scheme for E-P copolymer are presented. The identification of γ-lactone is an indication of the importance of an intramolecular back-biting process. The overall functional group distribution is found to differ from that in polyethylene and E-P copolymers.     

Calibration curve establishment and fractionation temperature selection of polyethylene for preparative temperature rising elution fractionation

A series of copolymers of ethylene with 1-hexene synthesized using a metallocene catalyst are selected and mixed. The blend is fractionated via preparative temperature rising elution fractionation(P-TREF). All fractions are characterized via high-temperature gel permeation chromatography(GPC), 13 C nuclear magnetic resonance spectroscopy(13C-NMR), and differential scanning calorimetry(DSC). The changes in the DSC melting peak temperatures of the fractions from P-TREF as a function of elution temperature are almost linear, thereby providing a reference through which the elution temperature of TREF experiments could be selected. Moreover, the standard calibration curve(ethylene/1-hexene) of P-TREF is established, which relates to the degree of short-chain branching of the fractions. The standard calibration curve of P-TREF is beneficial to study on the complicated branching structure of polyethylene. A convenient method for selecting the fractionation temperature for TREF experiments is elaborated. The polyethylene sample is fractionated via successive self-nucleation and annealing(SSA) thermal fractionation. A multiple-melting endotherm is obtained through the final DSC heating scan for the sample after SSA thermal fractionation. A series of fractionation temperatures are then selected through the relationship between the DSC melting peak temperature and TREF elution temperature.     

Correlation of the elution behavior in temperature rising elution fractionation and melting in the solid‐state and in the presence of a diluent of polyethylene copolymers

Compositionally homogeneous poly(ethylene‐α‐olefin) random copolymers with 1‐butene and 1‐hexene comonomers have been studied. The melting of solution‐crystallized specimens of these copolymers in the presence of trichlorobenzene as a diluent with differential scanning calorimetry (DSC) is well correlated with analytical temperature rising elution fractionation (A‐TREF) elution temperature profiles. This indicates that the A‐TREF experiment is essentially a diluent melting experiment. Furthermore, the correction of the corresponding solid‐state melting endotherms of these copolymers with Flory's diluent melting equation yields curves that also correlate very well with the DSC diluent melting curves and the A‐TREF elution temperature profiles. Values of χ, the Flory–Huggins interaction parameter, are determined for these copolymers in trichlorobenzene. χ decreases as short‐chain branching increases. The A‐TREF elution temperature profiles of one of these copolymers are the same, within experimental error, for dilute‐solution crystallizations of the copolymer performed over an extremely broad time schedule (10 s to 3 days). This indicates the profound effect of the branches, as limiting points of the ethylene sequences, in controlling the crystal thickness distribution, which in turn controls the melting point in the presence of the diluent, or the elution temperature from the A‐TREF. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2819–2832, 2001     

The Fractionation of Copolymers by Chemical Composition

Abstract

Phase diagrams for the system of methyl ethyl ketone, cyclo-hexane, and styrene-acrylonitrile copolymer were determined. The phase diagrams indicate that the copolymer may be fractionated by chemical composition in this system. Discussions of the thermodynamics are also presented, to show that copolymers can effectively be fractionated into fractions of different compositions if a system can be found in which the difference between the Flory interaction parameters (x parameters) of two constituents of the copolymer with solvent is sufficiently large. Theoretically, the fractionation of copolymer must always occur to a certain extent, depending both on chemical composition and molecular weight. The composition fractionation results of styrene-acrylonitrile copolymers are given to confirm the discussions.     

Modeling the Fractionation Process in TREF Systems. III. Model Validation With Low Molecular Weight Homopolymers

Low molecular weight semicrystalline homopolymers are used as a model system for temperature rising elution fractionation (TREF) analysis. An already proposed thermodynamic model for TREF analysis is used to characterize TREF fractions from low molecular weight polyethylenes M?_n = 500 to 3000 and some of their mixtures. In this molecular weight range it is possible, under appropriate crystallization, conditions, to form extended-chain crystals, and therefore lamellar thicknesses become comparable to extended-chain lengths. Lamellar thicknesses calculated from TREF spectra permit calculations of the molecular weights of the fractions, up to a limit of about 142 CH₂, where partially folded-chain crystallites appear under these operating conditions. Also homopolymers blends are fractionated and the TREF spectra analyzed to test model predictions. It is shown that appearance of chain folding may set a resolution limit to the analysis of commercial copolymers by TREF. © 1996 John Wiley & Sons, Inc.     

L-丙交酯/ε-己内酯共聚物分子链结构非均匀性的研究

利用升温淋洗分级(TREF)和连续自成核退火热分级(SSA)等方法研究了L-丙交酯(LLA)和ε-己内酯(ε-CL)共聚物(PLC)分子链结构的非均匀性.合成了2种不同摩尔比的PLC共聚物,用TREF的方法,将同一个共聚物分级出3个级份.用核磁共振氢谱(1H-NMR)和凝胶渗透色谱(GPC)等方法对每个级份的分子结构进行了表征.结果表明,随着淋洗温度的升高,共聚物级份中的ε-CL单元的含量明显降低,而且级份的数均分子量增大,分子量分布指数降低.在SSA热分级研究中,发现PLC各级份间存在明显的分子链间和分子链内结构上的差异,这种链结构差异使得各个级份表现出不同的熔融行为.     

Preparative solution crystallization fractionation: a simple and rapid fractionation method for the chemical composition separation of complex ethylene-propylene copolymers

The molecular structure elucidation of complex ethylene-propylene copolymers (EPCs) has benefited tremendously from the ability to combine preparative temperature rising elution fractionation (prep TREF) with various conventional analytical techniques. Recently reported, prep TREF-high-temperature solvent gradient interaction chromatography (HT-SGIC) (Cheruthazhekatt et. al, Macromolecules 45:2025–2034, 2012) is one of the most effective and highly useful coupled methods that allow for the exact measurement of the chemical composition distribution (CCD) present in various components of EPCs. The major drawback of prep TREF involving slow crystallization and elution steps is the long time per experiment. Here, we present a new and by far the simplest and fastest preparative fractionation method for complex polyolefins—preparative solution crystallization fractionation (prep SCF). The scope of the present study was to achieve a fast fractionation of complex bulk samples into an amorphous, semicrystalline and highly crystalline fraction, in sufficient amounts for the subsequent detailed compositional analysis. The effects of two different solvents, xylene and trichlorobenzene (TCB), and their influence on the solution crystallization of chemically different components of EPC were systematically investigated by combining prep SCF with crystallization analysis fractionation (CRYSTAF), FTIR, differential scanning calorimetry (DSC) and HT-SGIC analyses. Significant differences in the chemical composition of similar SCF fractions obtained from xylene and TCB were observed indicating the strong influence of the solvent on solution crystallization. Prep SCF-HT-SGIC results showed that, under similar experimental conditions, TCB as the fractionation solvent provides superior separation of complex semicrystalline ethylene-propylene (EP) components. Very interestingly, for the first time, separation of soluble fractions (30 °C) of iPP, EPC and PE homopolymer components in complex EPC was achieved by prep SCF in TCB. On the other hand, SCF fractionation in xylene provides a soluble fraction that is perfectly amorphous as has been shown by DSC and CRYSTAF. Based on these results, the present SCF approach and an updated method of the combination of prep SCF-HT-SGIC hold significant promise for the fractionation and characterization of similar complex EPCs in a simple way within a short analysis time, by using significantly smaller amounts of solvent compared to the previously reported, rather time-consuming, prep TREF-HT-SGIC combination. No similarly selective solution crystallization fractionations in preparative scale have been reported before.

Elution Temperatures of Polyethylene Copolymers in Temperature Rising Elution Fractionation (TREF): Comparison in Xylene and Trichlorobenzene Diluents

Temperature rising elution fractionation (TREF) became the preferred technique to characterize the short chain branching distribution of polyethylene copolymers. Due to technical limitations, preparative TREF (PTREF) is usually done in xylene, while trichlorobenzene is used in analytical TREF (ATREF). Attempts to correlate the TREF elution temperatures based on data published by different authors erroneously showed higher elution temperatures for xylene than for trichlorobenzene. Our study rectifies this error. The experiments were done in both solvents on the same analytical TREF instrument. For the analyzed polyethylene copolymers, we found that the average elution temperature in xylene is 3.7° ± 1°C lower than in trichlorobenzene.     

Multidimensional Analytical Techniques for Studying the Thermo-Oxidative Degradation of Impact Poly(propylene)

Summary: Impact poly(propylene) copolymers (ICPP) are complex polymer systems containing various types of ethylene-propylene copolymers as well as the majority poly(propylene) phase. In this study, multidimensional analytical techniques are applied to study the thermo-oxidative degradation of these complex materials. The combination of size exclusion chromatography (SEC) and FTIR via an LC-transform interface allows for the identification and tracking of the low molecular weight oxidized products. The degradation has a significant effect on the crystallisability of the material. DSC analysis shows that as the degradation proceeds, there is a significant decrease in the onset of the melt endotherm as well as the development of a double melt peak and peak broadening. Preparative Temperature Rising Elution Fractionation (TREF) is used to isolate the various fractions according to crystallisability during the polymer degradation. TREF-SEC and TREF-(SEC-FTIR) allows for the isolation and identification of the polymer fractions undergoing oxidative degradation. It is shown that these multidimensional analytical techniques using crystallisability in the first dimensional fractionation provide more information on the mechanism and process of oxidative degradation than traditional bulk analysis methods.     

High‐density polyethylene fractionation with supercritical propane

During the development of column extraction techniques, two methods of separation were identified. The first method is based on altering polymer solubility by varying the ratio of solvent in a solvent/nonsolvent mixture at a constant temperature above the polymer melting point (gradient solvent elution fractionation). This method fractionates polymers according to molecular weight. The second method is based on altering polymer solubility by varying solvent temperature (temperature rising elution fractionation—TREF). TREF fractionates semicrystalline polymers with respect to their crystallizability, independently of molecular weight effects. In the present article, supercritical propane will be used to fractionate a high‐density polyethylene sample by molecular weight and short chain branching. The main advantage of supercritical fluid fractionation is that large polymer fractions with narrow molecular weight distributions (isothermal fractionation) or narrow short chain branching distributions (isobaric fractionation) can be obtained without using hazardous organic chlorinated solvents. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 553–560, 1999     

单茂钛/MAO体系催化乙烯/丙烯共聚合研究Ⅲ.乙烯/丙烯共聚物的表征与结构分析

采用合成的催化剂五甲基环戊二烯基三烯丙氧基钛 [Cp Ti(OAllyl) 3]与改性甲基铝氧烷 (mMAO)组成催化体系制备乙烯 /丙烯共聚物 .红外分析显示 ,乙醚可溶和己烷可溶两个级分的化学结构几乎相同 .GPC测试结果表明共聚物分子量高 ,分子量分布窄 .X 射线衍射分析 ,大多数样品的图谱为宽的弥散峰 ,表明它们是无规共聚物 ;只有当乙烯含量很高时 ,样品的谱图才有较为尖锐的结晶峰 ,结晶度不高 .经热分析(DSC、TG) ,大多数样品没有出现明显的熔点 ,只有当乙烯含量很高时才显示出熔点 ;共聚物的热稳定性较高 .DMA分析表明 ,共聚物样品中乙烯含量多的 ,其储能模量 (E′)大一些 ;共聚物的玻璃化转变温度随着丙烯链节的增多而升高 .     

Crystallization Elution Fractionation and Thermal Gradient Interaction Chromatography. Techniques Comparison

Summary: The chemical composition distribution has been shown to be the most critical and discriminating parameter in understanding the performance of industrial polyolefins with non homogeneous comonomer incorporation. The chemical composition distribution is being analyzed by well known techniques such as temperature rising elution fractionation, TREF, crystallization analysis fractionation, CRYSTAF and crystallization elution fractionation, CEF. These techniques separate according to crystallizability and provide a powerful and predictable separation of components based on the presence of branches, irregularities or tacticity differences, independently of the molar mass. TREF, CRYSTAF and CEF can not be used, however, for the separation of more amorphous resins, and may not always provide the best solution for complex multi-component resins due to the existence of some co-crystallization. The application of high temperature interactive HPLC to polyolefins opened a new route to characterize these types of polymers. The use of solvent gradient HPLC for separation of polyethylene and polypropylene and the developments in HPLC on carbon based columns extended further the application of high temperature HPLC in polyolefins. A new approach has been developed recently using the carbon based column but replacing solvent gradient by a thermal gradient which facilitates the analysis of polyethylene copolymers and provides a powerful tool for the analysis of elastomers. Thermal gradient interaction chromatography (TGIC) is being compared with TREF and CEF with the analysis of model samples. The advantages/disadvantages of each technique are being investigated and discussed. The combination of TGIC and TREF/CEF provides an extended range of separation of polyolefins.     

Composition analysis of an ethylene–propylene block copolymer by fractionation and turbidity measurements at the lower critical solubility gap

The composition of an ethylene-propylene block copolymer with a nominal 15% content of ethylene by weight (EP?B15%) has been investigated through fractionation near the lower critical solution temperature (LCST). Observation of the solution heated above the boiling point of the solvent indicated that some polymer was phase separating, apparently continuously, between the LCSTs of polyethylene (PE) an polypropylene (PP) of similar molecular weight. IR and DSC analysis of three fractions obtained by twice separating the concentrated phase from the dilute phase gave the following result: EP?B15% consists of an ethylene-rich block copolymer (93% E), an EP copolymer of intermediate composition, and a propylene-rich copolymer (94% P). The three fractions constitute respectively 12%, 12%, and 76% of the total weights. In order to choose a suitable temperature for fractionation, a turbidity analysis of the solution of the initial polymer is made continuously during phase separation. The trace of turbidity against temperature shows three peaks of turbidity at temperatures T₀, T₁ and T₂, which can be associated with the above fractions. A mixture of PE, PP, and a 33% E random copolymer gives a turbidity trace with characteristic temperatures very similar to that of EP-B15% in the same solvent. Fractionation from several solvents or mixtures of solvents indicated that the composition of the fractions did not depend significantly on the nature of the solvent. Conditions for obtaining a quantitative analysis of a mixture from a thermogram are discussed. Turbidity analysis during phase separation and fractionation at the LCST can be a useful tool in analyzing and separating complex mixtures before use of powerful analytical techniques such as NMR or IR spectroscopy.