聚苯胺防腐涂料研究进展

综述了聚苯胺防腐涂料研究进展;浅析了聚苯胺涂料独特的防腐机理,概述了其防腐应用;指出导电聚苯胺具有可逆的氧化还原特性,对金属具有优良的防腐性能,作为新一代无毒无污染的防腐材料而逐渐成为当前防腐蚀领域的一大热点;并就聚苯胺涂料的防腐发展方向进行了展望.     

聚苯胺在防腐领域的应用

综述导电聚苯胺用于金属防腐蚀领域的最新进展,并且探讨了其相关的防腐机理。     

聚苯胺在不同防腐应用体系中的应用研究进展

聚苯胺是一种具有导电性能的新型高分子材料,将其应用于防腐涂层中可以通过屏蔽和钝化成膜等作用有效延缓金属的腐蚀。本文分析了聚苯胺的性质及防腐机理,并重点介绍了聚苯胺在不同应用体系中防腐性能的表现。     

掺杂态聚苯胺的性能及其防腐应用研究进展

聚苯胺具有良好的导电性和独特的掺杂-解掺杂特性,成为近年来备受关注的导电高分子材料,其特有的抗划伤、抗点蚀和钝化性能使其在金属防腐领域拥有巨大的应用前景。聚苯胺结构中苯环的存在,使得其分子链具有较大刚性,而分子间氢键又导致其难溶、难熔、可加工性能较差,严重制约了聚苯胺的应用。掺杂过程能有效改善聚苯胺的某些性能,或赋予其新的功能,扩展聚苯胺的应用。本文综述了聚苯胺的掺杂方式、掺杂机理、聚苯胺防腐材料的制备方法,以及其在金属防腐领域的应用,展望了聚苯胺的研究和应用前景。     

改性聚苯胺及其衍生物涂层的防腐性能

导电聚合物作为一种新型高分子材料,由于具有可逆的氧化还原特性,在金属腐蚀防护领域具有潜在的应用前景。在众多的导电聚合物中,聚苯胺因其具有独特的抗点蚀、抗划伤和防止海洋生物附着等特殊性能,被广泛应用于金属材料、化学工业和航海航天等领域, 逐渐成为防腐涂料领域的研究热点。本文通过对单一聚苯胺涂层防腐性能不足的分析,系统总结了近年来改性聚苯胺涂层在金属腐蚀防护领域的研究进展,包括单一环取代聚苯胺涂层和N取代聚苯胺涂层、改性聚苯胺复合涂层和改性聚苯胺复合材料/树脂共混复合涂层;通过各种腐蚀测试手段比较了改性聚苯胺涂层与未改性聚苯胺涂层之间防腐性能的优劣,进一步证明了供电子取代基（如烷基、烷氧基和氨基等）能够提高聚苯胺涂层的防腐性能,复合改性或与树脂共混也能够提高聚苯胺及其衍生物涂层的防腐性能;同时展望了聚苯胺及其衍生物涂料未来发展的新趋势。     

高分子量聚苯胺/碳纳米管复合材料的合成与表征

在导电聚合物中,聚苯胺（PANI）因其导电性能优良,环境稳定性好,合成工艺简单,原料成本低廉等优点,被认为是最有可能实际应用的导电聚合物．然而用传统方法合成的聚苯胺由于其分子量小,分子链中存在缺陷而使其导电性能和力学性能大大降低,从而限制了其实际应用．而高分子量聚苯胺的导电性能和力学性能比一般聚苯胺有较大的提高．     

导电聚苯胺/橡胶复合材料的研究进展

聚苯胺是一种结构型导电高分子,因其特殊的结构和优异的物理化学性能,使它在二次电池、金属防腐、传感器、电容器、电磁屏蔽及抗静电等领域有着广泛而深入的应用前景。本文概述了导电聚苯胺的结构和特性,主要综述了聚苯胺/橡胶基复合材料的制备方法。其制备方法主要有共混法和聚合法,共混法主要有机械熔融共混法、溶液共混法和乳液共混法;聚合法主要包括电化学聚合、原位乳液聚合法、吸附聚合法等,总结了聚苯胺/橡胶基复合材料的研究情况及发展应用。     

我国导电聚苯胺材料研发获系列创新成果

中科院长春应化所和吉林正基科技开发有限责任公司的科技人员经过4年努力，在导电聚苯胺材料的研发方面获得了系列创新成果：在国内建立了第1条年产百吨的导电聚苯胺原料生产线、第1条年产千吨的导电聚苯胺涂料生产线；率先在国内研发出具有我国自主知识产权的聚苯胺防腐涂料、聚苯胺防腐油脂、聚苯胺防腐密封胶、聚苯胺防冻液防腐添加剂等系列高附加值聚苯胺下游产品。     

母体苯胺六聚体的一步法合成及紫外光谱研究

作为聚苯胺模型化合物的齐聚物具有规整的分子结构、良好的电活性以及易加工性能 ,使得齐聚物的研究成为导电高分子研究领域的一个研究热点 .结果表明 ,聚苯胺八聚体对有机气体的敏感性是聚苯胺的 1 0 0 0倍 [1] ,并且导电率与之相似 ,而苯封端苯胺三聚体及四聚体在金属防腐方面也显示了优良的抗腐蚀性 [2 ] .因此 ,合成具有不同链段的聚苯胺齐聚物 (母体苯胺齐聚物以及包括苯基封端 /氨基封端在内的苯胺齐聚物及其衍生物 )就变得十分重要 .合成聚苯胺齐聚物已有许多文献报道 ,如Honzl等 [3]的缩聚法、Monkman[4 ]的取代还原法和 Buchwald…     

基于可分散聚苯胺的紫外光固化防腐涂料的研究

采用酸性磷酸酯作为掺杂剂对本征态聚苯胺(EB)进行掺杂,制备了可在聚氨酯丙烯酸酯中进行纳米分散的导电聚苯胺(ES),其分散粒径分布为60~765 nm之间,进而制备了不含重金属的紫外光固化聚苯胺防腐涂料.随着体系中导电聚苯胺含量从0.5 wt%增大5.0 wt%,粒径从60~100 nm增加到190~765 nm.导电聚苯胺含量增大,导致了ES发生团聚,从而粒径增大,进而降低防腐涂层的致密性.当ES含量为1.0wt%时,粒径在110~180 nm之间,防腐涂层在3.5 wt%的Na Cl水溶液中浸泡2400 h后,其0.1 Hz下的绝对阻抗值(|Z|_(0.1 Hz))仍高于1.0×10~8Ωcm~2,同时45~50μm的防腐涂层在划叉中性盐雾试验中,500 h内没有出现起泡现象,且锈蚀宽度小于1 mm,表现出优异的防腐性能.     

Syntheses of conductive adhesives based on epoxy resin and polyanilines by using N‐tert‐butyl‐5‐methylisoxazolium perchlorate as a thermally latent curing reagent

Conductive composites consisted of epoxy resin and polyanilines (PANIs) doped with dodecylbenzenesulfonic acid ( 1 ), dodecylsulfonic acid (2), di(2‐ethylhexyl)sulfosuccinic acid (3), and HCl were synthesized by use of N‐tert‐butyl‐5‐methylisoxazolium perchlorate (5) under various reaction conditions. It was found that the composites with PANI doped with acid 2 (PANI‐2) prepared by curing with 10 mol % of reagent 5 at 80 °C for 12 h showed high electroconductivity along with the low conducting percolation threshold (3 wt % of PANI‐2). Furthermore, the composite with even ?10 wt % of PANI‐2 exhibited ?10^?1 S/cm of electroconductivity. The UV–vis and IR measurements indicated that the conductive emeraldine salt form of PANI‐2 in the composite was maintained after the curing reaction. The thermal stability was studied by TGA and DSC measurements, and then, the T_d10 and T_g of the composite with 5 and 10 wt % of PANI‐2 were found to be similar to those with the cured epoxy resin itself. In addition, the similar investigation with an oxetane resin instead of the epoxy resin was also carried out. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 718–726, 2006     

Polyaniline‐coupled graphene/nickel hydroxide nanohybrids as flame retardant and smoke suppressant for epoxy composites

Graphene‐polyaniline/nickel hydroxide ternary hybrid (RGO‐PANI/Ni(OH)₂) was synthesized and incorporated into epoxy resin (EP) to improve the fire retardant property. Thermogravimetric analysis results showed that the RGO‐PANI/Ni(OH)₂ nanohybrid could catalyze the thermal degradation of epoxy matrix that was essential to trigger the char formation. The char yield of the RGO‐PANI/Ni(OH)₂/EP composite was improved compared with that of the samples with graphene and polyaniline only. With 3.0‐wt% RGO‐PANI/Ni(OH)₂, significant reduction in peak heat release rate (40%) and peak smoke production rate (36%) was observed in the cone calorimeter tests. Thermogravimetric analysis/infrared spectrometry (TG‐IR) results indicated that the flammable volatiles of the RGO‐PANI/Ni(OH)₂/EP composite was reduced compared with those of the EP and RGO‐PANI/EP. The superior flame retardant and smoke suppressant behaviors of the RGO‐PANI/Ni(OH)₂ nanohybrid over RGO‐PANI were attributed to the combination of good barrier effect of graphene with catalytic ability of char formation of PANI and metal hydroxide.     

UV‐curable acrylate‐based nanocomposites: effect of polyaniline additives on the curing performance

Composites of nanostructured polyaniline (PANI) conducting polymer in a polyester acrylate (PEA) formulation were made to provide conductive organic coatings. The effect of the presence and amount of PANI on the photocuring performance of the ultraviolet (UV)‐curable acrylate system has been investigated employing real‐time Fourier transform infrared spectroscopy as the main technique. Longer initial retardation of the radical polymerization and lower rates of cross‐linking reactions were observed for dispersions containing PANI of higher than 3wt.%. The PEA/PANI samples were more affected than the neat PEA resin by the changes in UV light intensity and oxygen accessibility during UV curing. Samples with higher PANI content, of up to 10wt.%, were tested and could be partially cured even at UV light intensities as low as 2 mW cm^?2 when the oxygen replenishment into the system was inhibited. Thermal analysis revealed that the presence of PANI did not induce any significant change in Tg of the cured system, meaning that early decrease in mobility and vitrification is not the reason for lower ultimate conversion of the dispersions with higher PANI content compared with the neat PEA resin. Curing under strong UV lamps, of 1.5 W cm^?2 intensity, made it possible to reach high degrees of conversion on films with similar mechanical properties independent of the PANI content. Copyright © 2013 John Wiley & Sons, Ltd.     

纳米木质素/二氧化硅基微胶囊的制备及在自愈合涂层中的应用

利用磷酸化改性木质素/二氧化硅复合纳米颗粒(PAL/SiO₂)作为壁材包埋活性组分异佛尔酮二异氰酸酯(IPDI)制备微胶囊(PAL/SiO₂-IPDI). 通过加入少量反应活性更高的聚合多甲基多二异氰酸酯(PMDI), 与水反应形成聚脲, 以增加微胶囊的壁厚. 采用光学显微镜、 扫描电子显微镜(SEM)和激光粒度分析仪(DLS)研究了PAL/SiO₂复合纳米粒子掺杂量, 水油比和剪切速率对微胶囊表面形貌、 粒径和壁厚的影响. 结果表明, 所制备的微胶囊呈现规整球形, 壁厚为2.36~3.50 μm, 平均粒径为40.3~201.5 μm. IPDI作为芯材包埋在微胶囊中, 芯材含量约为82.8%. 将制备的PAL/SiO₂-IPDI微胶囊添加到环氧树脂中得到自愈合环氧树脂涂层. 其在高盐浓度溶液中的抗侵蚀测试结果显示, 添加质量分数4%的PAL/SiO₂-IPDI微胶囊的环氧树脂涂层在划破后能够快速愈合, 显著降低基底的腐蚀电流和腐蚀速率. 纳米压痕实验表明, 环氧涂层的硬度为249.99 MPa, 而添加PAL/SiO₂-IPDI微胶囊后硬度增加到302.98 MPa, 弹性模量也有提高.     

Toughening of in situ polymerized cyclic butylene terephthalate by chain extension with a bifunctional epoxy resin

Cyclic butylene terephthalate (CBT) was polymerized in the presence of a low molecular weight bifunctional epoxy resin. The resultant chain extended polymerized CBT (pCBT) showed an increased ductility compared to that of conventionally polymerized pCBT for all analyzed epoxy concentrations (1–4 wt.%). The best results were obtained with 2 wt.% of epoxy resin. Other mechanical properties remained relatively unaffected by the epoxy resin. ¹H NMR analysis suggested an esterification reaction of the carboxyl end groups of pCBT and the glycidyl functional groups of the diepoxide. With increasing epoxy content, the chain extended pCBT showed an increasing molecular weight and a decreasing glass transition. Crystallization and melting temperatures as well as crystallinity also decreased with increasing epoxy concentration.     

Crystallization behavior of dynamically cured polypropylene/epoxy blends

Dynamically cured polypropylene (PP)/epoxy blends compatibilized with maleic anhydride grafted PP were prepared by the curing of an epoxy resin during melt mixing with molten PP. The morphology and crystallization behavior of dynamically cured PP/epoxy blends were studied with scanning electron microscopy, differential scanning calorimetry, and polarized optical microscopy. Dynamically cured PP/epoxy blends, with the structure of epoxy particles finely dispersed in the PP matrix, were obtained, and the average diameter of the particles slightly increased with increasing epoxy resin content. In a study of the nonisothermal crystallization of PP and PP/epoxy blends, crystallization parameter analysis showed that epoxy particles could act as effective nucleating agents, accelerating the crystallization of the PP component in the PP/epoxy blends. The isothermal crystallization kinetics of PP and dynamically cured PP/epoxy blends were described by the Avrami equation. The results showed that the Avrami exponent of PP in the blends was higher than that of PP, and the crystallization rate was faster than that of PP. However, the crystallization rate decreased when the epoxy resin content was greater than 20 wt %. The crystallization thermodynamics of PP and dynamically cured PP/epoxy blends were studied according to the Hoffman theory. The chain folding energy for PP crystallization in dynamically cured PP/epoxy blends decreased with increasing epoxy resin content, and the minimum of the chain folding energy was observed at a 20 wt % epoxy resin content. The size of the PP spherulites in the blends was obviously smaller than that of PP. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1181–1191, 2004     

High impact resistance epoxy resins by incorporation of quadruply hydrogen bonded supramolecular polymers

A bisphenol A based epoxy was incorporated with a quadruply hydrogen bonded supramolecular polymer as a toughening agent to prepare a composite epoxy resin with higher impact resistance. The supramolecular polymer comprising poly-(propylene glycol) bis(2-aminopropyl) ether chains and 2-ureido-4[1H]-pyrimidinone moieties (UPy) self-assembled into spherical domains with sizes of 300 nm to 600 nm in diameter by micro phase separation in bulk epoxy matrixes. A significant improvement of 300% in impact resistance of the supramolecular polymer incorporated epoxy resin was obtained when the content of supramolecular polymer was 10 wt%. Tensile tests showed that the mechanical properties of the modified epoxy resin containing the hydrogen-bonded supramolecular polymers are also improved compared with those of the neat epoxy resin.     

Study on liquid oxygen compatibility of bromine‐containing epoxy resins for the application in liquid oxygen tank

The liquid oxygen compatible epoxy resin was obtained by the polycondensation between tetrabromobisphenol A and neat epoxy resins. The results of liquid oxygen impact test indicated that the synthetic epoxy resins were compatible with liquid oxygen. The relationship between impact reaction sensitivity (IRS) and flame retardancy were studied by liquid oxygen impact test and limiting oxygen index test. The results showed that the flame‐retardant modification of epoxy resin was valuable to reduce the IRS. The thermal gravimetric analysis results indicated that the Br · radical was quickly released in relatively low temperature (approximately 370°C) for compatible epoxy resin. The Br · radical was a key factor to promote the epoxy resin compatible with the liquid oxygen. The X‐ray photoelectron spectroscopy was used to survey the distribution of functional groups on the surface of samples before and after impact. The results showed that the oxidation reaction and carbonization process may occur on the surface of samples after impact. The liquid oxygen compatibility mechanism is proposed in this paper. The bromine‐containing epoxy resin has the potential to be the material used in liquid oxygen tank. Copyright © 2015 John Wiley & Sons, Ltd.     

Analysis of surface degradation of epoxy nanocomposite due to tracking under AC and DC voltages

The tracking phenomenon, a carbonaceous process, in epoxy nanocomposite material has been studied under the AC and DC voltage in the present work. It was observed that the tracking is more severe under the DC voltages, especially under positive DC voltage when compared to negative DC voltage. The leakage current during the tracking studies was measured and moving average technique was used to characterize the trend of current flow. It was noticed that an increase in nanoclay content to epoxy resin shows a reduction in magnitude of leakage current flow during tracking test. It was also observed that the magnitude of leakage current is more under negative DC voltage compared with positive DC/AC voltage. The magnitude of leakage current and the tracking time shows inverse relationship as evident from the present study. A drastic reduction in contact angle was observed for the specimens subjected to tracking test. It was confirmed that surface discharges also cause permanent damage to the insulating material. The WAXD studies indicated that up to 5 wt% of nanoclay in epoxy resin resulted in exfoliated structure. The TEM studies were carried out on the nanocomposite structures. The TG-DTA results showed that a maximum degradation of epoxy resin occurs at around 300 °C. From the EPR study it is realized that, in the tracking formed zone the spin concentration is more in epoxy nanocomposites indicating that tracking as a damage generating process.