Fabrication of superhydrophilic or superhydrophobic self-cleaning metal surfaces using picosecond laser pulses and chemical fluorination

Bioinspired superhydrophilic/phobic self-cleaning surfaces have recently drawn a lot of interest in both fundamental and applied research. A hybrid method to produce the self-cleaning property of micro/nanostructured surface using ultra-fast laser pulses followed by chemical fluorination is proposed. The typical micro/nanocomposite structures that form from microporous arrays and microgroove groups have been processed by picosecond laser on titanium alloy surface. The surface hydrophilic/phobic and self-cleaning properties of micro/nanostructures before and after fluorination with fluoroalkyl-silane were investigated using surface contact angle measurements. The results indicate that surface properties change from hydrophilic to hydrophobic after fluorination, and the micro/nanostructured surface with increased roughness contributes to the improvement of surface hydrophobicity. The micro/nanomodification can make the original hydrophilic titanium alloy surface more hydrophilic or superhydrophilic. It also can make an originally hydrophobic fluorinated titanium alloy surface more hydrophobic or superhydrophobic. The produced micro/nanostructured titanium alloy surfaces show excellent self-cleaning properties regardless of the fluorination treatment, although the fluorinated surfaces have slightly better self-cleaning properties. It is found that surface treatment using ultra-fast laser pulses and subsequent chemical fluorination is an effective way to manipulate surface wettability and obtain self-cleaning properties.     

Simulation solution for micro droplet impingementon a flat dry surface

This paper presents a computational fluid dynamics approach for micro droplet impacting on a flat dry surface. A two-phase flow approach is employed using FLUENT VOF multiphase model to calculate the flow distributions upon impact. The contact line velocity is tracked to calculate the dynamic contact angle through user defined function program. The study showed that the treatment of contact line velocity is crucial for the accurate prediction of droplet impacting on poor wettability surfaces. On the other hand, it has much less influence on the simulation of droplet impacting on good wettability surfaces. Good fit between simulation results and experimental data is obtained using this model.     

Fabrication of superhydrophobic surfaces on zinc substrates

Stable superhydrophobic surfaces were fabricated on the zinc substrates through simple silver replacement deposition process with the modification of octadecyl mercaptan. The effects of reaction conditions on the surface morphology and wettability of the prepared surfaces were carefully studied. The results show that the fabrication of a best superhydrophobic surface depends largely on the moderate reactant concentration. When the concentration of AgNO₃ solution was 2 mmol/L, the zinc substrate was covered by a dendritic outline structure. Aggregated silver nanoparticles were formed on the substrate in accordance with some certain laws, exhibiting great surface roughness. The typical hierarchical micro-nanostructures, flower-like structures and porous structures also could be found from the SEM images. The maximal water contact angle (CA) value of about 161 ± 2°, and the minimal sliding angle (SA) of about 2° were obtained under the same reaction condition.     

Casimir-Lifshitz quantum state of superhydrophobic black-silicon surfaces manufactured by a metal-assisted hierarchical nano-microtexturing process

We investigated superhydrophobic Si nanosurfaces similar to the lotus leaf by performing a hierarchical nanotexturing process on micropyramidal Si surfaces. The process was carried out using a metal-assisted chemical etching process based upon the deposition of Ag nanoparticles. The hierarchical micro-nanosurfaces showed a superhydrophobic character with contact angles of approximately 134～150°. The photon tunnelling also provides a strong light absorption as a black Si. The surface-light emission from broad and sharp photoluminescence was observed in the wavelength ranges of 414.7～440 and 509～516.2?nm. The field-induced tunnelling current on nanosurface shows the formation of quantum surface states. From the analyses of Casimir-Lifshitz quantum state of a photon in vacuum, the superhydrophobic behaviour of water droplet is closely related to the nanosurface and the nanoporous cavity shows the absorption of terahertz energy. Si nanosurface shows the broadband absorption in the spectral range of 800～900 cm^?1 corresponding to the energy range of 99.2～111.6?meV with 24～27 THz.     

超疏水表面液滴的振动特性及其与液滴体积的关系

超疏水表面液滴的振动特性与接触线的移动、液滴体积、基底振幅等因素密切相关.本文在基底振幅较小且恒定的条件下,研究了超疏水表面液滴的共振振幅、模式区间、共振频率等振动特性及其与液滴体积(20—500μL)的关系.此外,将基于一般性疏水表面建立的Noblin共振频率计算模型应用于超疏水表面,并提出虚驻点的概念,借此对模...     

Wetting mode transition of nanoliter scale water droplets during evaporation on superhydrophobic surfaces with random roughness structure

During evaporation, shape changes of nanoliter-scale (80-100 nL) water droplets were evaluated on two superhydrophobic surfaces with different random roughness (nm-coating, μm-coating). The square of the contact radius and the square of the droplet height decreased linearly with evaporation time. However, trend changes were observed at around 170 s (nm-coating) and around 150 s (μm-coating) suggesting a wetting mode transition. The calculated droplet radii for the wetting mode transition from the average roughness distance and the average roughness height of these surface structures were approximately equal to the experimental values at these trend changes. A certain level of correlation between the roughness size and droplet radius at the wetting mode transition was confirmed on surfaces with random roughness.     

A comparative study of droplet impact dynamics on a dual-scaled superhydrophobic surface and lotus leaf

The impact dynamics of water droplets on an artificial dual-scaled superhydrophobic surface was studied and compared with that of a lotus leaf with impact velocity V up to 3 m/s. The lower critical impact velocity for the bouncing of droplets was about 0.08 m/s on both surfaces. At relatively low impact velocities, regular rebound of droplets and air bubble trapping and flow jetting on both surfaces were observed as V was increased. For intermediate V, partial pinning and rebound of droplets were found on the artificial dual-scaled surface due to the penetration of the droplets into the micro- and nano-scale roughness. On the lotus leaf, however, the droplets bounced off with intensive vibrations instead of being partially pinned on the surface because of the irregular distribution of microbumps on the leaf. As the impact velocity was sufficiently high, droplet splashing occurred on both surfaces. The contact time and restitution coefficient of the impinging droplets were also measured and discussed.     

液滴撞击等温固体平壁的数值模拟

建立了液滴撞击等温固体平壁的物理和数学模型,数值模拟了撞击后液滴的变形和反弹过程,将模拟结果与文献中的实验结果做了比较,两者吻合较好,表明所采用的模型可以模拟液滴在水平壁面上的运动形态.通过比较不同条件下铺展因素随时间的变化规律,分析了液滴碰撞速度、初始接触角对变形过程的影响.     

Fabrication of superhydrophobic surfaces based on ZnO-PDMS nanocomposite coatings and study of its wetting behaviour

Superhydrophobic surfaces based on ZnO-PDMS nanocomposite coatings are demonstrated by a simple, facile, time-saving, wet chemical route. ZnO nanopowders with average particle size of 14 nm were synthesized by a low temperature solution combustion method. Powder X-ray diffraction results confirm that the nanopowders exhibit hexagonal wurtzite structure and belong to space group P63mc. Field emission scanning electron micrographs reveal that the nanoparticles are connected to each other to make large network systems consisting of hierarchical structure. The as formed ZnO coating exhibits wetting behaviour with Water Contact Angle (WCA) of ∼108°, however on modification with polydimethylsiloxane (PDMS), it transforms to superhydrophobic surface with measured contact and sliding angles for water at 155° and less than 5° respectively. The surface properties such as surface free energy (γ_p), interfacial free energy (γ_pw), and the adhesive work (W_pw) were evaluated. Electron paramagnetic resonance (EPR) studies on superhydrophobic coatings revealed that the surface defects play a major role on the wetting behaviour. Advantages of the present method include the cheap and fluorine-free raw materials, environmentally benign solvents, and feasibility for applying on large area of different substrates.     

Controlled growth of superhydrophobic films by sol-gel method on aluminum substrate

Superhydrophobic surface was prepared by sol-gel method on aluminum substrate via immersing the clean pure aluminum substrate into the solution of zinc nitrate hexahydrate (Zn(NO₃)₂·6H₂O) and hexamethylenetetraamine (C₆H₁₂N₄) at different molar ratios and unchanged 0.04 mol/L total concentration, then heated at 95 °C in water bath for 1.5 h, subsequently modified with 18 alkanethiols or stearic acid. When the molar ratios of Zn(NO₃)₂·6H₂O and C₆H₁₂N₄ were changed from 10:1 to 1:1 the contact angle was higher than 150°. The best prepared surface had a high water contact angle of about 154.8°, as well as low angle hysteresis of about 3°. The surface of prepared films using Zn(NO₃)₂·6H₂O and C₆H₁₂N₄ composed of ZnO and Zn-Al LDH, and Al. SEM images of the film showed that the resulting surface exhibits different flower-shaped wurtzite zinc oxide microstructure and porous Zn-Al LDH. The special flowerlike and porous architecture, along with the low surface energy leads to the surface superhydrophobicity.     

Experimental investigation of magneto-rheological droplet impact on a smooth surface

We present an experimental investigation of the impact of magneto-rheological droplets on a smooth surface. The experimental setup consists of a syringe pump with capillary tube of 1.6 mm diameter located perpendicularly above a dry smooth quartz surface assembled above an electromagnetic module, which enables magnetic flux density control up to 7.8 G. Free surface flow patterns generated during the impact of droplets of 2.2 mm diameter, Reynolds number in the range 15-125 were recorded using a digital high-speed camera. The materials used in this study were commercial ferro-fluids, (hydrocarbon-based fluid containing micron-sized magnetizable particles). These fluids were characterized using a rotational rheometer modified by an electromagnetic module. The results show an up to 40% reduction in maximum spread diameters as well as reductions in spread velocities for droplets subjected to a magnetic field.     

A simple way to fabricate an aluminum sheet with superhydrophobic and self-cleaning properties

<正>A superhydrophobic aluminum sheet is fabricated via a hot water immersing process and subsequently surface modification with heptadecafluorodecyltrimethoxy-silane(HTMS).As revealed by the scan electron microscopy(SEM), X-ray diffraction(XRD),and Fourier-transform infrared spectrophotometer(FTIR) results,a rough pseudoboehmite film is formed on the aluminum sheet,and HTMS molecules are grafted on the film surface successfully.These two factors make the treated aluminum sheet present superhydrophobicity with a water contact angle larger than 160°and sliding angle less than 5°,and possess a self-cleaning property.Furthermore,the flexible superhydrophobic aluminum sheet could be pasted to a cylinder surface without destroying its superhydrophobicity.At the end,the effect of hot water treatment time on superhydrophobicity is investigated.     

A simple solution-immersion process for the fabrication of superhydrophobic cupric stearate surface with easy repairable property

The present work reports a simple and time-saving method to fabricate cupric stearate film on zinc substrate by a solution-immersion process. Superhydrophobic surfaces are conventionally prepared employing two steps: roughening a surface and lowering its surface energy. The fabrication of superhydrophobic cupric stearate surface is reported using a one-step process by immersing a zinc plate coated with copper into the stearic acid solution, simplifying the complexity of two different steps involved in the conventional methods. The surface of the zinc plate coated with copper is found to be covered with low surface energy cupric stearate film providing the water contact angle of 160 ± 1° with the rolling off properties. In addition, the damaged superhydrophobic surface can restore superhydrophobicity property by immersing the surface into the stearic acid solution again.     

Droplet impact on regular micro-grooved surfaces

We have investigated experimentally the process of a droplet impact on a regular micro-grooved surface. The target surfaces are patterned such that micro-scale spokes radiate from the center, concentric circles, and parallel lines on the polishing copper plate, using Quasi-LIGA molding technology. The dynamic behavior of water droplets impacting on these structured surfaces is examined using a high-speed camera, including the drop impact processes, the maximum spreading diameters, and the lengths and numbers of fingers at different values of Weber number. Experimental results validate that the spreading processes are arrested on all target surfaces at low velocity. Also, the experimental results at higher impact velocity demonstrate that the spreading process is conducted on the surface parallel to the micro-grooves, but is arrested in the direction perpendicular to the micro-grooves. Besides, the lengths of fingers increase observably, even when they are ejected out as tiny droplets along the groove direction, at the same time the drop recoil velocity is reduced by micro-grooves which are parallel to the spreading direction, but not by micro-grooves which are vertical to the spreading direction.     

Fabrication of superhydrophobic surfaces on engineering material surfaces with stearic acid

Via a simple wet chemical etching followed by stearic acid modification, the presence of synergistic binary structures at micro- and nanometer scales and stearic acid bestows superhydrophobic property on steel and aluminum alloy surfaces. The as-prepared surfaces show superhydrophobic not only for pure water but also for corrosive liquids such as acid, basic and salt solutions. The stable superhydrophobicity of steel and aluminum alloy surfaces will extend their applications as engineering materials.     

A new model for thermodynamic analysis on wetting behavior of superhydrophobic surfaces

Superhydrophobic surfaces have shown inspiring applications in microfluidics, and self-cleaning coatings owing to water-repellent and low-friction properties. However, thermodynamic mechanism responsible for contact angle hysteresis (CAH) and free energy barrier (FEB) have not been understood completely yet. In this work, we propose an intuitional 3-dimension (3D) droplet model along with a reasonable thermodynamic approach to gain a thorough insight into the physical nature of CAH. Based on this model, the relationships between radius of three-phase contact line, change in surface free energy (CFE), average or local FEB and contact angle (CA) are established. Moreover, a thorough theoretical consideration is given to explain the experimental phenomena related to the superhydrophobic behavior. The present study can therefore provide some guidances for the practical fabrications of the superhydrophobic surfaces.     

Wetting property of smooth and textured hydrophobic surfaces under condensation condition

Static and dynamic wetting behaviors of sessile droplet on smooth, microstructured and micro/nanostructured surface under condensation condition are systematically studied. In contrast to the conventional droplet wetting on such natural materials by dropping, we demonstrate here that when dropwise condensation occurs, the sessile droplet will transit from the Cassie-Baxter wetting state to the Wenzel wetting state or partial Cassie-Baxter wetting state on the microstructured surface or the micro/nanostructured surface, which leads to a strong adhesion between the droplet and the substrate. In contrast, the apparent contact angle and the sliding angle on the smooth surface changes a little before and after the condensation because of small roughness. Theoretical analysis shows that the roughness factor controls the adhesion force of the droplet during condensation, and a theoretical model is constructed which will be helpful for us to understand the relationship between the adhesion force and the geometry of the surface.     

液滴冲击液膜问题的光滑粒子动力学模拟

本文对传统的光滑粒子动力学方法进行了改进．改进的光滑粒子动力学方法对传统粒子方法中的核梯度进行了修正,采用了一种新型的耦合边界条件,添加了表面张力和人工应力的计算程序．应用改进的光滑粒子动力学方法对液滴冲击液膜问题进行了数值模拟．得到了不同时刻液滴内部的压力变化特征,精细地捕捉了不同时刻的自由面,从机理上分析了液滴产生飞溅的条件,探讨了韦伯数,表面张力对液滴冲击液膜问题的影响．计算结果表明,改进光滑粒子动力学方法能够有效地描述液滴冲击液膜的动力学特性和自由表面变化特征,能够得到稳定精度的结果．