红外无损检测在面向等离子体部件检测的应用

建立了主动式内热源激励的红外无损检测平台,并进行了不同缺陷大小的EAST W/Cu 面向等离子体部件(PFC)的无损检测实验(NDT),得到试件表面的红外热图。通过最大温差值融合法消除由试件表面发射率不均匀引起的温度误差,通过快速离散傅里叶变换法提高了图像的信噪比,实现了对W/Cu 面向等离子体部件缺陷的分辨。通过数值模拟的手段对可能影响该检测技术的关键因素进行了定量分析。     

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针对不同体积分布指数p的W/Cu连续功能梯度材料的偏滤器第一壁结构,采用有限元软件计算了8MW.m?2稳态运行热加载以及等离子体破裂条件下1GW.m?2热流冲击下的力学响应。相同稳态加载条件下,W/Cu连续功能梯度材料的最优分布指数与分层梯度材料存在较大差异,其最优等效应力比分层梯度材料要小26%,表现出更优异的性能。在热冲击响应过程中,连续梯度W/Cu材料塑性损伤随p值不同也存在较大变化,其最优p值与其稳态运行时热应力最优p值存在一定差异,从第一壁应用条件考虑,应综合选取,最佳p值在1.2附近。综合来看,连续梯度W/Cu材料具有更连续变化的热物理属性及力学性能,在聚变堆第一壁结构设计中具有更大的应用潜力。     

聚变堆第一壁连续W/Cu 梯度材料的热工性能优化

针对不同体积分布指数p的W/Cu连续功能梯度材料的偏滤器第一壁结构,采用有限元软件计算了 8MW•m⁻²稳态运行热加载以及等离子体破裂条件下1GW•m⁻²热流冲击下的力学响应。相同稳态加载条件下,W/Cu 连续功能梯度材料的最优分布指数与分层梯度材料存在较大差异,其最优等效应力比分层梯度材料要小26%,表现出更优异的性能。在热冲击响应过程中,连续梯度W/Cu材料塑性损伤随p值不同也存在较大变化,其最优p值与其稳态运行时热应力最优p值存在一定差异,从第一壁应用条件考虑,应综合选取,最佳p值在1.2附近。综合来看,连续梯度W/Cu材料具有更连续变化的热物理属性及力学性能,在聚变堆第一壁结构设计中具有更大的应用潜力。     

W/Fe/CuCrZr热等静压模块组织及性能分析

为实现面向等离子体材料钨(W)和热沉材料铜铬镐(CuCrZr)合金的可靠连接,对纯铁(Fe)作为W/CuCrZr合金热等静压连接中间层的可行性进行了探索性研究.在850℃/150MPa/135min的热等静压参数下制作了W/Fe/CuCrZr合金的实验模块,分别对连接界面进行了焊接界面、微观形貌、组织成分及剪切力学性能...     

Research and Development of Plasma Sprayed Tungsten Coating on Graphite and Copper Substrates

Vacuum plasma spray （VPS） is one of the candidate fabrication techniques of the first wall and divertor modules of ITER. VPS-W coated carbon materials are widely applied at the present stage in order to be compatible with the support structure of current fusion devices, in which rhenium as intermediate layer is a well-established technique, for example, VPS-W coated fine grain graphite and carbon fiber composite made by Plansee Aktiengesllshaft. As for VPS-W/Cu coating, thick coating of about 5 mm has been developed by ENEA （Russian） and JAERI （Japan） for diverter modules of ITER, which can sustain 1000 cycles at a heat flux of 5 MW/m^2 without damage. In the present work.     

面向等离子体部件沉积特性的数值模拟研究

采用粒子模拟研究方法，利用PEGASUS 程序对等离子体环境下面向等离子体部件的沉积特性进行了模拟研究。结果显示部件表面连接缝隙尺寸、表面粗糙度、粒子入射的角度以及流量对沉积影响显著。在能量较小、溅射可忽略时，能量对沉积的影响很小。粗糙度越小，沉积量越小；同一种粗糙度，不同轮廓也会使沉积发生较大变化，轮廓一致的更有利于减小沉积。该模拟对研究等离子体与材料相互作用，分析瓦片缝隙尺寸、瓦片加工工艺和等离子体参数对面向等离子体部件沉积行为的影响具有重要意义。     

低能氢粒子沿不同角度轰击钨(001)表面的反射概率及入射深度分布的分子动力学研究

采用分子动力学方法对低能(0.5–50.0 eV)氢粒子 与钨表面的相互作用进行了模拟研究.研究发现, 当氢粒子垂直入射, 能量为0.5–20.0 eV时, 粒子滞留在钨内部的概率急速增加, 在整个模拟能量区间内, 发生反射过程的概率逐渐减少, 但反射过程始终占主导. 改变粒子的入射角度, 在某些能量范围内滞留概率虽有所增加, 但氢原子被反射现象仍然占主导. 通过进一步观察低能氢粒子在钨块内的入射深度和能量变化, 计算出其在钨块中的能量沉积分布. 这些结果对理解聚变反应中 钨材料的选用优势以及氢或氢同位素滞留有重大意义. 此外, 在所研究的能量范围内, 分子动力学方法的模拟结果与以二体理论为基础的TRIM程序的模拟结果之间有明显差异, 说明传统的二体碰撞理论不能很好地描述低能碰撞问题. 关键词： 面向等离子体材料 分子动力学方法 钨 氢     

ECR微波等离子体离子输运的数值模拟

建立了ECR微波等离子体源离子输运的平板和圆柱模型,对离子历经的空间区域的输运过程进行了数值研究。采用Monte Carlo(M-C)方法模拟了存在外磁场情况下,离子离开开放电室后历经中性区、鞘层区、最后被加负偏压的工作表面吸收的全过程,考虑了离子与中性粒子的电荷交换碰撞玫弱性散性,统一处理了中性区和鞘层区电势的衔接,采用曲线拟合,电势自洽迭代方法把中性区和鞘层区衔接起来,得到了光滑自治的电势分布曲线和鞘层区不同位置处的速度分布、能量分布及角分布。     

过渡金属锆铁对钨中氢氦行为的影响

钨被广泛地认为是最具潜力的面向等离子体材料。钨在聚变堆中的服役过程中,会受到强束低能的氢氦粒子流的影响,其结果是钨的性能下降。本工作通过第一性原理计算的方法研究了过渡金属锆铁对钨中氢氦行为的影响。研究结果表明,锆或铁的掺入会使钨的机械强度降低,延展性增加;锆铁的掺入不会改变氢氦在钨中的最佳占位,但是它们对氢氦在钨中的稳定性有一定影响;锆和铁对钨中氢氦的捕获作用存在一个最佳作用半径;铁原子在短距离（< 3.626 Å）时对氦有捕获作用,在长距离（> 3.626 Å）时存在排斥作用,而锆对钨中氢氦均具有捕获作用;钨中氢表现为亲电子的性质,而氦表现出疏电子的特性。总体上讲,锆对钨中氢氦的捕获作用要强于铁对钨中氢氦的捕获作用。本研究工作能够为钨基面向等离子体材料制备提供理论指导。Tungsten was widely considered as a highly promising candidate of plasma facing material, while the presence of hydrogen and helium has an adverse effect on the performance of the tungsten. The effects of transition metals (zirconium, iron) on the behavior of hydrogen and helium in tungsten were investigated by using the first-principles calculation method. The results show that doping of zirconium and iron decreases the mechanical strength of tungsten a little, but they increase the ductility of tungsten; zirconium and iron can't change the best occupied site of hydrogen and helium in tungsten, but they have some effect on the stability of the point defects formed by hydrogen and helium in tungsten; there is the best attraction radius between the transition metals (zirconium, iron) and hydrogen or helium in tungsten; there is an attractive interaction between iron and helium in a short distance (<3.626 Å), but a repulsion interaction in a long distance (>3.626 Å). An attractive interaction exists between zirconium and helium or hydrogen in tungsten whatever the distance is; the hydrogen that in tungsten has an electrophilic nature, while the helium has opposite features. The attraction interaction between zirconium and hydrogen or helium in tungsten is stronger than that of iron. Our works in this paper might provide a theory guide for the selection and preparation of the tungsten based alloy that is used as the plasma facing materials.     

大气等离子体中负氧离子产生和演化过程数值模拟

文章利用数值模拟程序对不同条件下大气等离子体中负氧离子的形成及演化过程进行数值模拟.结果发现:负氧离子数密度衰减过程中出现拐点,进入一个较为平稳的状态;平稳期负氧离子数密度与初始电子数密度近似成线性关系;水分含量对负氧离子的演化过程具有重要影响,水分含量越高,负氧离子或其团簇数密度平稳期后的衰减越缓慢. 关键词： 等离子体 数值模拟 负氧离子     

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采用了两步热等静压法制备W/Cu 穿管部件,即先用热等静压(930℃,100MPa,2h)在钨块的孔内壁上覆一层无氧铜作为中间层,然后再用热等静压工艺(600℃,100MPa,2h)把W/Cu 复合块与CuCrZr 管串接起来。经过高热负荷辐照测试,部件经受住了1000 次10MW•m−2 高热负荷的辐照,满足使用要求。     

用于核聚变装置的W/Cu 穿管部件的制备与辐照性能研究

采用了两步热等静压法制备W/Cu 穿管部件,即先用热等静压(930℃,100MPa,2h)在钨块的孔内壁上覆一层无氧铜作为中间层,然后再用热等静压工艺(600℃,100MPa,2h)把W/Cu 复合块与CuCrZr 管串接起来。经过高热负荷辐照测试,部件经受住了1000 次10MW•m⁻² 高热负荷的辐照,满足使用要求。     

一种红外热像文件及其图像的处理方法

把一种特殊的红外热图文件转换成了温度文件(纯文本格式),获取了温度场温度值数据的分布,进而用阈值设定伪彩色处理的方法实现了灵活的图像分割,用图像相减的方法获得了红外辐射温度场分布的变化,同时抑制了静态噪声的影响。用这些方法处理有利于对红外热图进行量化分析,并可以推广到各种红外热像仪的输出图像或数据流通和处理。     

The influence of optical properties of paints and coatings on the efficiency of infrared nondestructive testing applied to aluminum aircraft structures

IR NDT (Infrared Nondestructive Testing) is a popular method for detecting defects in composite, ceramic, and metallic structures. The effectiveness of IR NDT depends on various thermal and optical properties of the material being tested. The thermal properties, including thermal conductivity, thermal diffusivity, specific heat and density are important and have been discussed extensively in many treatises on IR NDT. However the optical properties of the surface are equally important and while the thermal properties cannot be changed, sometimes the optical properties can be.Bare metal surfaces have high reflectivities and low emissivities, and as a result, they are generally not good candidates for IR NDT. Painted, coated, anodized, and oxidized metal surfaces can, in some cases, be successfully tested with IR NDT, but the effectiveness depends on the optical properties of the surface. It is well known by IR NDT practitioners that the easy solution to the testing of reflective materials is to paint the surface black. However, this is not always practical and it may not be permitted by the “owner” of the part.This paper demonstrates a process of analyzing the interaction of spectral curves that are relevant to the IR NDT process. This process can be used to evaluate the effectiveness of an IR NDT process for use on real parts with specific coatings and can help select a coating that may improve the effectiveness. This paper shows examples of optical properties for some typical paints and coatings that may be used on aluminum aircraft structures. It shows the spectrum of a generic incandescent radiant heat source and how the energy from this source is absorbed by several of these paints. Further, it shows the interaction between an IR camera detector response curve and the other curves. And finally, it shows how these three can be combined to produce an “IR NDT” efficiency rating for several examples.     

Application of nondestructive testing methods to electronic industry using computer-aided optical metrology

A novel application of NDT to the electronic industry using computer-aided optical metrology that includes Electronic Speckle Pattern Interferometer (ESPI), Electronic Shearing Speckle Pattern Interferometer (ESSPI) and Digital Speckle Correlation Method (DSCM) was described. The theoretical analysis based on interferometry and the deformation theory was presented and the relationship between fringe-distribution and defect-geometry was given. An important technique—computer-controlled polarization phase shifting—was developed for improving the fringe quality and the sensitivity of ESPI and ESSPI. In order to improve the sensitivity for NDT of small object like electronic elements, a new NDT method using DSCM was first introduced. Two key techniques, the cross-search algorithm and double-lens optical arrangement, were developed to provide the possibility of high processing speed and small object measurement. These new techniques will make DSCM the most powerful NDT tool in electronic engineering.Several applications are presented as examples in this paper; they include the electrosound elements, miniaturized multilayer ceramic capacitor (MLC), compact disk (CD) and optical fibers. The findings have demonstrated that computer-aided optical metrology is a powerful tool for NDT applications in electronic engineering.     

支持向量机方法在热波检测图像分割中的应用

作为热波无损检测技术中的关键环节,热波图像分割对结构损伤的有效识别与准确评估具有重要影响。为克服红外热波图像背景噪声大,对比度低等因素对损伤识别的影响,提出了一种基于支持向量机的热波图像分割方法。该方法首先采用Wiener滤波对热波图像进行预处理,然后随机选取目标区域和背景区域内多个像素点的像素值组成目标向量与背景向量,对基于多项式核函数的支持向量机进行训练,最后将训练好的分类器应用于不同的热波图像,实现热波图像的分割。试验结果表明：该方法可有效克服热波图像背景噪声大的问题,较好地保留了缺陷区域分割的完整性;与基于硬阈值的图像分割方法相比,该方法能更好地抑制背景区域的噪声干扰,更有利于损伤的识别与评估。     

电阻阵列红外场景投射器的辐射特性研究

介绍了 64× 64元金属氧化物半导体MOS场效应晶体管式电阻阵列红外场景投射器 ,并对其辐射特性进行了研究。包括光谱输出特性、光谱等效温度、输出的非均匀性、温度分辨率等。通过分析 ,给出电阻阵列红外场景投射器性能改进意见。     

A real-time infrared imaging simulation method with physical effects modeling of infrared sensors

Infrared imaging simulation technology can provide infrared data sources for the development, improvement and evaluation of infrared imaging systems under different environment, status and weather conditions, which is reusable and more economic than physical experiments. A real-time infrared imaging simulation process is established to reproduce a complete physical imaging process. Our emphasis is put on the modeling of infrared sensors, involving physical effects of both spatial domain and frequency domain. An improved image convolution method is proposed based on GPU parallel processing to enhance the real-time simulation ability with ensuring its simulation accuracy at the same time. Finally the effectiveness of the above methods is validated by simulation analysis and result comparison.     

Performance improvements of ultraviolet/infrared dual-band detectors

Results are reported on dual-band detectors based on a GaN/AlGaN structure operating in both the ultraviolet–midinfrared (UV–MIR) and ultraviolet–farinfrared (UV–FIR) regions. The UV detection is due to an interband process, while the MIR/FIR detection is from free carrier absorption in the emitter/contact followed by internal photoemission over the barrier at the GaN/AlGaN interface. The UV detection, which was observed from 300 K to 4.2 K, has a threshold of 360 nm with a peak responsivity of 0.6 mA/W at 300 K. The detector shows a free carrier IR response in the 3–7 μm range up to 120 K, and an impurity response around 54 μm up to 30 K. A response in the range 7–13 μm, which is tentatively assigned to transitions from C impurities and N vacancies in the barrier region, was also observed. It should also be possible to develop a detector operating in the UV–visible–IR regions by choosing the appropriate material system. A dual-band detector design, which allows not only to measure the two components of the photocurrent generated by UV and IR radiation simultaneously but also to optimize the UV and IR responses independently, is proposed.