Low Cost Selective Solar Absorber Coatings: Characteristics of Carbon-In-Silica Synthesized with Sol-Gel Technique

Carbon-silica composite films have been fabricated using sol-gel synthesis of silica-carbon precursor composites, followed by carbonization in an inert atmosphere. Four categories of samples were studied. These were the tetraethyl orthosilicate-only (TEOS-only), methyl trimethoxysilane (MTES), acetic acid anhydride (Ac₂O) and soot (SOOT) samples. The carbon-silica films, spin-coated on aluminium and steel substrates, have been investigated for selective solar absorber functionality. Optical measurements were performed on these samples to determine solar absorptance and thermal emittance of each. The morphology of the films was studied by electron microscopy. Electron energy-loss spectroscopy (EELS) mapping was used to determine the carbon distribution. An optimum performance of 0.88 for solar absorptance and 0.41 for thermal emittance has been achieved. The sol-gel technique produced films with very flat surfaces and uniform thicknesses in the 1 μm range. The fine structure showed homogeneous mixing of the carbon and silica in the TEOS-only samples while the separate additions of MTES and Ac₂O resulted in segregation of composition of the silica and carbon at nano-scale. The addition of 20 wt% MTES or 15 wt% Ac₂O to the TEOS-only sols also helped to reduce the cracks in the TEOS-only samples. The addition of soot in place of the carbon precursor did not yield a net advantage.     

Sol–gel Al2O3 powders—matrix in solar thermal absorbers

Porous alumina powders for solar thermal applications, prepared by sol–gel were comparatively investigated, starting from an organo-metallic precursor (aluminum isopropoxide) and an inorganic precursor (aluminum chloride hexahydrate). As morphology controlling agents, HCl and poly (ethylene glycol) were added in the precursor solutions. X-Ray Diffraction, Atomic Force Microscopy, Differential Scanning Calorimetry, Fourier Transform Infrared Spectra and UV–VIS-NIR spectroscopy were used to characterize the materials. The chemical composition, the phase structure and morphological properties are influenced by the additive type and by the heat treatment temperature. The results shows that optimized conditions lead to high quality matrix for solar-thermal absorbers, with absorptance in the visible region varying from 0.13 to 0.47 and low thermal emittance (ε_T = 0.02–0.09) in the infrared region of the solar spectrum.     

Nanostructured black cobalt coatings for solar absorbers

Nanocrystalline black cobalt electrically deposited onto a steel substrate from aqueous solution was investigated. The influence of electrolyte composition and operating parameters on the appearance and optical properties of the coat was studied. The deposition conditions that ensure the highest solar absorptance were optimized. The chemical composition of fabricated thin films before and after annealing at 400 °C was determined by energy dispersive X‐ray analysis (EDS) and XPS technique. The crystal structure analysis showed that the bulk composition of the films was mainly cobalt oxide. The surface analysis reveals that the topmost surface layers of the films are made of different cobalt compounds confirming the multivalence state of Co on the surface with an oxidation state of ≥ + 2. Scanning electron microscope (SEM) observation indicated that the surface morphology was changed from dendritic structure to lamellar at higher current density. The black cobalt film showed soft magnetic characteristicsand excellent optical properties to transform solar energy into thermal energy. Copyright © 2008 John Wiley & Sons, Ltd.     

真空紫外辐照对加成型硅橡胶光学性能的影响

考察了加成型硅橡胶在真空环境中经1000ESH紫外辐照后的性能变化。结果表明,辐照后材料均出现发黄的现象,光学透过率大幅度 下降,同时加入硅酸钾包覆后制备的热控涂层反射率下降。经原位测试与离位测试,发现加成型硅橡胶在两种不同条件下测得的结果差异较小,而在有机硅橡胶中加入ZnO后原位与离位测试结果则差异明显,表现出明显的漂白作用。     

Optical properties of polymer films for transparent insulation

Commercially available, highly transparent polymer films for transparent insulation applications were investigated systematically as to their relevant optical properties in the solar and infrared wavelength range. The photometric characterisation in the solar range and the calculation of non-spectral, solar optical film properties using models for scattering-absorbing media have shown, that the solar extinction is dominated by scattering occuring mainly at the surface. For various amorphous and semi-crystalline films the root-mean-square surface roughness correlated well with the solar optical thickness. Regarding high infrared absorptance in the wavelength range of about 10 μm the carbon-oxygen single bond is highly effective for commercial materials with maximum service temperatures of about 100°C. For 50 μm thick films of different polymer types with carbon-oxygen single bonds in the molecular structure a good correlation between the concentration of the functional corbon-oxygen group and the nonspectral, infrared optical thickness was found.     

Ni-Al_2O_3太阳光热转换吸收薄膜的制备

考察了铝基底表面处理、烧结温度、膜厚度对Ni-Al2O3复合薄膜光吸收性能的影响。结果发现,针对所制备的溶胶,以机械抛光加H3PO4-CrO3溶液处理铝表面,600℃烧结温度以及相对高的溶胶浓度(0.8mol/L且固定镍摩尔分数为80%)可以获得高吸收率的太阳光热转换吸收薄膜。     

Structural and IR Spectroscopic Analysis of Sol-Gel Processed CuFeMnO4 Spinel and CuFeMnO4/Silica Films for Solar Absorbers

Black colored CuFeMnO₄ spinel powders and films were prepared using sol-gel process from Mn-acetate and Fe- and Cu-chloride precursors. Films were deposited by dip-coating technique and heat-treated at 500°C. For CuFeMnO₄/silica films 3-aminopropyl-triethoxysilane (3-APTES) or tetraethoxysilane (TEOS) were used in molar proportion (Mn : Cu : Fe) : silica = 1 : 1. Films and powders were prepared by heating at 500°C. IR spectroscopic measurements were employed to follow the hydrolysis-condensation reactions in (Mn : Cu : Fe)/3-APTES sols hydrolysed with water, and (Mn : Cu : Fe)/TEOS sols hydrolysed with (NH₃)_aq (Stöber processing). The resulting coatings were examined with transmission electron microscopy (TEM) combined with electron dif-fraction analyses, Rutherford back scattering (RBS) and proton induced X-ray emission (PIXE) techniques. Results revealed that (Mn : Cu : Fe)/3-APTES films had a composite structure consisting of the upper Cu_1.4Mn_1.6O₄ spinel and the lower amorphous SiO₂ layer. RBS measurements confirmed the composite structure, showing also that the composition of the film was Mn : Cu : Fe = 1 : 0.96 : 0.29, i.e. close to the precursors ratio Mn : Cu : Fe = 3 : 3 : 1. (Mn : Cu : Fe)/TEOS films prepared from sols which were catalysed with (NH₃)_aq consisted of amorphous monodispersed spherical SiO₂ particles with a size of about 400–420 nm. Solar absorbance (a _s) and thermal emittance (e _T) values of CuFeMnO₄ (500°C) and (Mn : Cu : Fe)/TEOS films (500°C) showed that CuFeMnO₄ films could be used as potential selective coatings for solar absorbers in solar collector systems.     

Spectral properties and microstructure of sputtered WOx films for solar conversion applications

Tungsten oxides (WO_x) films have gained promising attention in terms of selective solar absorption due to its high intrinsic absorption properties. We fabricated a series of single-layer WO_x films on aluminum substrates by a magnetron sputtering system. The optical absorption properties of the film were investigated by spectrophotometer and ellipsometry. We found that the optical properties of the film were very sensitive to the change of the thickness. The result showed the highest α value can reach up 0.82 with the thickness of 26 nm at 0.6 Pa or 70 nm at 1.5 Pa, and both ε values was around 0.05, indicating the high spectral selectivity properties. The different reflectance evolutions presented a wide range of color appearances, such as yellow, reddish, cyan, and blue. Moreover, the surface morphologies and phase structures of single-layer WO_x films were investigated by SEM, XRD, and Raman. A WO_x/SiO₂ solar selective absorber coating indicated that the as-obtained WO_x film was a promising application in solar-thermal conversion.     

Measurement of solar UVB variations by polysulphone film

Sheets of polysulphone film have been extensively used as detectors to monitor solar UVB radiation. The advantages of polysulphone detectors are that they are small in size, they have good thermal stability and they are sensitive to UVB radiation. The principal disadvantage of polysulphone detectors is that their spectral sensitivity includes part of the short-wavelength UVA. In this study, we investigate the spectral sensitivity of the polysulphone detector with a series of monochromatic (+/- 2 nm) excitations. We then compare the polysulphone-effective solar radiation with the erythemally effective solar radiation by comparing solar UVB data obtained with polysulphone films with those obtained with a spectroradiometer. From polysulphone data on the seasonal variation of solar UVB radiation, we estimate the corresponding fluctuations of the absorption of the ozone layer. We show that the spectral sensitivity of the polysulphone film is closer to the erythema action spectrum than that indicated by earlier data and that polysulphone detectors can be used to predict the erythema risk of solar UVB. Measurements on solar UVB with polysulphone films and with a spectroradiometer were found to be strongly correlated (R2 > 0.95). Finally, polysulphone-based measurements provide a good measure of the fluctuations of the stratospheric ozone layer.     

Thermal and mechanical properties of UV irradiated collagen/chitosan thin films

The thermal and mechanical properties of collagen/chitosan blends before and after UV irradiation have been investigated using thermal analysis and mechanical (Instron) techniques. Comparisons were made with the thermal and mechanical properties of both collagen and chitosan films. Air-dried collagen, chitosan and collagen/chitosan films were exposed to UV irradiation (wavelength 254 nm) for different time intervals. Thermal properties of collagen/chitosan blends depend on the composition of the blend and are not significantly altered by UV irradiation.Mechanical properties such as ultimate tensile strength and ultimate percentage of elongation were much better for collagen films than for collagen/chitosan films. The results have shown that the mechanical properties of the blends were greatly affected by the duration of UV irradiation. Ultimate tensile strength and ultimate percentage elongation decreased after UV irradiation of the blend. Increasing UV irradiation leads to an increase in Young's modulus of the collagen/chitosan blend.     

Cellulose acetate blends with acrylonitrile/N-phenyl maleimide copolymers morphological and thermal properties

Cellulose acetate (CA) was blended in different compositions with various acrylonitrile-N-halo phenyl maleimide (AN-XPhM) copolymers to improve the thermal and mechanical properties of cellulose acetate. The structure, morphology, thermal stability, and crystallinity of the blend films were characterized by infrared spectroscopy, scanning electron micrographs, thermogravimetry/differential thermal analysis, differential scanning calorimetry, and X-ray diffraction. The results revealed that the thermal stability was improved by the increase in AN-XPhM content, irrespective of the type of the N-halo phenyl maleimide. The CA/AN-4BrPhM blend films possessed the highest thermal stability compared to the other CA/AN-XPhM blend films. Blending CA with AN-4BrPhM yielded the most homogeneous blend films, irrespective of the composition ratio. The mechanical properties of various compositions of the CA/AN-4BrPhM blend films were also discussed.     

Using a Novel and Easy-to-Use Sandwich Structure Device to Evaluate the Cooling Properties of Cool Materials

A number of cool materials have been designed and used in hot weather to minimize the heat coming from sunlight. Traditionally, solar reflectance and infrared emittance were measured to characterize the cooling properties of cool materials. However, these methods could represent the cooling property only indirectly. In this work, a sandwich structure device that can straightforwardly measure the cooling properties of cool materials was designed. Two cool materials, including high-density polyethylene (HDPE) and polyvinyl chloride (PVC), were selected to verify the device. For the purpose of comparison, UV-vis-NIR spectral characterization was also used to evaluate the cooling properties of the selected materials. The results, especially for the HDPE/Green 260 composite sample, which presents much lower solar reflectance but better cooling property, indicated that the cooling properties cannot be entirely represented by only the reflectance or transmittance, and the sandwich structure device was able to make up for this deficiency.     

UV Absorptance of Titanium Dioxide Thin Films by Plasma Enhanced Deposition from Mixtures of Oxygen and Titanium-Tetrakis-Isopropoxide

A low pressure radio frequency discharge was used to deposit films by mixtures of oxygen and titanium (IV) isopropoxide (TTIP) at powers of 200 W on films of polyethylene-terephthalat and samples of quartz glass. In the non-thermal plasma, films of rather pure TiO₂ could be deposited as revealed by X-ray photo-electron spectroscopy. Besides the film growth rate and the chemical composition, the spectral behaviour of the spectral transmittance of visually transparent films was determined in the range from 200 to 500 nm. Furthermore, the absorptance of films has been derived at characteristic spectral positions of the transmission spectra of the films. Accordingly, cut-off wavelength was found to increase with deposition time from 5 to 10 min as well as with the concentration of TTIP in a range below 1.7%. At 310 nm, the spectral absorption coefficient (extinction coefficient × concentration) was 12 μm⁻¹. While keeping other parameters constant, this coefficient decreased by 4 μm⁻¹ due to an increase of the concentration of TTIP from 1.7% to 8%. Simultaneously, the surface roughness increased as revealed by profilometry. Thus, since the chemical structure of films was found to change only marginally, a decrease of the film density is likely to cause the observed dependence of the absorption coefficient with increasing precursor concentration.     

A Novel Type of Crown Ether‐Containing Metal Ions Optical Sensors Based on Polymer‐Stabilized Cholesteric Liquid Crystalline Films

For the first time, the films based on polymer‐stabilized cholesteric composites containing crown ether fragments with the optical properties sensitive to the complexation with potassium and barium ions were obtained. The complexation with these ions leads to blue spectral shift of the selective light reflection of planar cholesteric texture of composite films. Peculiarities of spectral changes and kinetics of selective light reflection shift were studied. The proposed approach can be used for the creation of the effective and selective sensor materials for different ions or groups of ions.     

Insight into Al existing form and its role on microstructure and properties of Cr1−xAlxN films

A series of Cr_1?xAl_xN (where x denotes the atom fraction of Al in Cr_1?xAl_xN film) films with different Al contents have been deposited by unbalanced reactive magnetron sputtering technique. The chemical composition, microstructure, surface morphology, cross‐sectional structure, mechanical properties, thermal stability and tribological properties of the deposited films were studied by means of different techniques. It is found that with the increase of Al doping, the Al atoms either substitute the Cr atoms or occupy the interstitial sites in the CrN crystal lattice firstly, and when the Al doping content exceeds the solid solubility, superfluous Al atoms then exist in the form of amorphous or nanocrystal state in the films. Meanwhile, the grain size becomes smaller, and the microstructure gets denser because the Al doping leads to multiple crystal orientations and inhibits the grain growth. The Al doping induced solid solution hardening and grain boundary effects contribute to the high hardness of CrAlN films, and the dense structure as well as interstitial solid solution of Al, which can block the diffusion channel, endows the CrAlN films good oxidation resistance. Besides, a small amount of free Al existing in the films is favorable to improve the thermal stability without obvious loss of hardness. Finally, the relatively high hardness and good thermal stability make the Cr_0.29Al_0.71N film has relatively good tribological properties than CrN film under a wide temperature range, which extends the operating temperature of the CrN films in some fields. Copyright © 2015 John Wiley & Sons, Ltd.     

铂修饰光阴极及其在纳晶太阳能电池中的应用

分别用真空镀膜法、热分解法和电化学法制备了铂金修饰导电玻璃,并以此作为光阴极组装了染料敏化纳晶TiO₂太阳能电池.用SEM观察了铂金修饰导电玻璃表面形貌,发现用真空镀膜法制备的铂金膜结构缺陷多、不均匀,存在较多的污点.用热分解法制备的铂金膜具有多孔状结构,但存在较多的有机物分解的残留物.用电镀法制备的铂金膜结构均匀、排列规则、缺陷少、污染少.测定了所制备铂金膜的电阻,结果表明由电镀法所制得的铂金膜电阻最小,用热解法和真空镀膜法制得的铂金膜电阻较大.测定了DSSC电池的光电性能,发现用电镀法制得的铂金膜的催化性能最好,大大提高了DSSC电池的性能;其次是热分解法,由真空镀膜法制备的铂金膜对电池的性能没有多大改善.     

Characterization of poly(2,6-diphenyl-p-phenylene oxide) films as adsorbent for microfabricated preconcentrators

This work aims at evaluating poly(2,6-diphenyl-p-phenylene oxide) (Tenax TA), in the form of thin films, as an adsorbent material for various analytical applications. The physical properties of the polymer were studied with regard to surface topography, crystal structure, and thermal stability. Films deposited from solution at different substrate temperatures were studied and compared to the granular form of the polymer. It was found that Tenax TA deposited from solution have a different topography compared to their granular counterpart. The films possess a complex phase composition that includes crystalline and amorphous phases. The films showed high thermal stability (400 °C) similar to the granular form. The adsorption performance of the polymer compared to other possible adsorbent films such as polydimethylsiloxane (PDMS) and layer-by-layer assembled gold nanoparticles (GNPs) were also investigated. Representative volatile organic compound samples were used to compare the adsorption properties of Tenax TA films to that of the granules.     

Controlled electrodeposition of Cu-Ga from a deep eutectic solvent for low cost fabrication of CuGaSe2 thin film solar cells

The electrochemical deposition of Ga and Cu-Ga alloys from the deep eutectic solvent choline chloride/urea (Reline) is investigated to prepare CuGaSe(2) (CGS) semiconductors for their use in thin film solar cells. Ga electrodeposition is difficult from aqueous solution due to its low standard potential and the interfering hydrogen evolution reaction (HER). Ionic liquid electrolytes offer a better thermal stability and larger potential window and thus eliminate the interference of solvent breakdown reactions during Ga deposition. We demonstrate that metallic Ga can be electrodeposited from Reline without HER interference with high plating efficiency on Mo and Cu electrodes. A new low cost synthetic route for the preparation of CuGaSe(2) absorber thin films is presented and involves the one-step electrodeposition of Cu-Ga precursors from Reline followed by thermal annealing. Rotating disk electrode (RDE) cyclic voltammetry (CV) is used in combination with viscosity measurements to determine the diffusion coefficients of gallium and copper ions in Reline. The composition of the codeposited Cu-Ga precursor layers can be controlled to form Cu/Ga thin films with precise stoichiometry, which is important for achieving good optoelectronic properties of the final CuGaSe(2) absorbers. The morphology, the chemical composition and the crystal structure of the deposited thin films are analysed by scanning electron microscopy/energy dispersive X-ray spectroscopy (SEM/EDX) and X-ray diffraction (XRD). Annealing of the Cu-Ga films in a selenium atmosphere allowed the formation of high quality CuGaSe(2) absorber layers. Completed CGS solar cells achieved a 4.1% total area power conversion efficiency.     

Preparation and characterization of antibacterial cobalt-exchanged natural zeolite/poly(vinyl alcohol) hydrogels

In the present study, potential application of the local clinoptilolite-rich natural zeolite in formulation of antibacterial hydrogels was investigated. The zeolite powder exchanged with cobalt(II) ions was used in preparation of the zeolite/poly(vinyl alcohol) hydrogel films in different amounts. The films were physically crosslinked by the freezing-thawing method and characterized for their crystallinity, surface and cross sectional morphology, chemical composition, thermal behaviour, mechanical properties, swelling and dissolution behaviours, and antibacterial activities against a Gram-negative bacteria. The films with 0.48 wt% and higher cobalt-exchanged zeolite contents showed antibacterial activity. Addition of the zeolite powder in the formulations did not cause significant changes in the other properties of the films.     

Preparation of the In2O3·Sn Films by MO-CVD Technique

Introduction In₂O₃·Sn films have high transparency(>95％) within the visible spectral region, low resistivity(10^-2-10^-4 ohm·cm) at room temperature and superior thermal stability. These films have been applied to solar cells, electronics and photoelectronics fields. In recent years, organometallic-CVD method has emerged as a successful alternate to the physical methods and general CVDfor the growth of these films.