A spectromicroscopy study of the corrosion of fusion-bonded epoxy–coated rebar

Reported herein is an analysis of accelerated corrosion of a commercially coated fusion-bonded epoxy rebar sample using an X-ray spectromicroscopy methodology that involves the combination of X-ray fluorescence mapping (XRF) and micro X-ray absorption near-edge spectroscopy (μ-XANES). XRF maps collected using an excitation energy of 7115 eV reveal a sharp contrast between corroded and noncorroded sample areas after correction for topography effects that can be confirmed by Fe K-edge μ-XANES. This X-ray spectromicroscopy methodology allows for the study of corrosion through commercially prepared polymer-coated rebar coatings without any modification to the polymer film prior to analysis and is suitable for long-term testing of the corrosion of these materials under real-world conditions.     

Influence of organic corrosion inhibitors on the corrosion performance of organic–inorganic hybrid coatings applied on aluminium alloy

The proposed work aims to develop and study sol–gel derived anticorrosion films for aluminium. To further improve performance of these films, organic corrosion inhibitors were incorporated into the films. The organic–inorganic hybrid films with and without corrosion inhibitors were deposited on an aluminium substrate by dip coating. The films were characterized by electrochemical impedance spectroscopy (EIS), DC polarisation techniques, and neutral salt spray test to evaluate their anticorrosion properties. This study shows that very low and very high MBT concentrations deteriorate the corrosion performance of coatings, and consequently, there is an optimum concentration of MBT. EIS results revealed a higher corrosion inhibitive activity of 2-mercaptobenzothiazole (MBT) compared to that of 2-amino-5-methylthiazole and 1,2,3 benzotriazole.     

Spirulina platensis – A novel green inhibitor for acid corrosion of mild steel

The inhibition of the corrosion of mild steel in 1 M HCl and 1 M H₂SO₄ by Spirulina platensis has been studied at different temperatures viz., 303 K, 313 K and 323 K by weight loss method, potentiodynamic polarization method, electrochemical impedance spectroscopy measurements and SEM analysis. The inhibition efficiency increased with increasing concentration of the inhibitor in both HCl and H₂SO₄ media. The results of weight loss studies correlated well with those of impedance and polarization studies. From the results of weight loss studies at various temperatures, the mode of adsorption is confirmed to be physisorption. Further the adsorption has been found to follow Temkin isotherm. From this isotherm, the free energy of adsorption (ΔG) and entropy (ΔS) are calculated. The study reveals the corrosion inhibition potential of S. platensis in both the acid media, thus bringing to light another facet of this microalga as it has so far been used only to produce antioxidant principles, finding extensive use in medicine especially as neutraceutical.     

An arbitrary Lagrangian–Eulerian model for studying the influences of corrosion product deposition on bimetallic corrosion

In this paper, a model is established to simulate the time-dependent deposition of corrosion product on the metal surface by considering mass transfer, electrochemical reactions and precipitation reaction. The model is also capable of tacking the movement of metal corrosion interface and the growing interface of the corrosion product deposits via arbitrary Lagrangian–Eulerian finite element method. The current model not only can be used to predict the time-dependent metal corrosion but also for investigating the influences of the deposits’ nature on metal corrosion. The numerical results of current density and corrosion rate are in good agreement with experiments. The presented model predicts that an exponential relationship exists between the maximum corrosion depth and the porosity of corrosion product deposits, and it is also predicted that the growth of the corrosion product layer is linear relative with the root of time, which is consistent with the existing theories.     

Aptasensors – the future of biosensing?

Aptamers are artificial nucleic acid ligands that can be generated against amino acids, drugs, proteins and other molecules. They are isolated from combinatorial libraries of synthetic nucleic acid by an iterative process of adsorption, recovery and reamplification. Aptamers, first reported in 1990, are attracting interest in the areas of therapeutics and diagnostics and offer themselves as ideal candidates for use as biocomponents in biosensors (aptasensors), possessing many advantages over state of the art affinity sensors. The properties of aptamers, their applicability to biosensor technology, current research and future prospects are addressed in this short review.     

The influence of the inhibitor particle sizes to the corrosion properties of hybrid sol–gel coatings

The influence of the inhibitor particle size (nano and micro cerium dioxide) embedded in several hybrid sol–gel coating systems for the corrosion protection of aluminium AA2024 alloy was studied, as well as the influence of other parameters like the inhibitor loading level and the method of reticulation. The properties of the obtained coatings were evaluated by means of transmission electron microscopy, accelerated salt spray test and electrochemical impedance spectroscopy. All the varied parameters proved to have an important influence on the corrosion mechanism, and an improvement induced by the use of nanometric inhibitors in comparison with the micrometric ones was demonstrated. In the case of the strong reticulated matrix, an inhomogeneous dispersion of the inhibiting species (micro inhibitor) favours the tension formation, making the coating more vulnerable to the corrosion attack. For the same doping level it was observed that the reticulation with 1-methylimidazole (MI) leads to a slightly better corrosion protection. Concomitantly, it was shown that high loadings with inhibitors have an adverse effect on the corrosion protection.     

Preparation and Selectivity of Molecularly Imprinted Polymer Coating on the Micro Pore Membrane of Polytetrafluoroethylene

In order to obtain mechanically stable membrane for practical application, the imprinted polymer was synthesized in the pores of polyfluoromembrane, the binding and transport ability of the membrane were studied.     

Grain boundary corrosion of the surface of annealed thin layers of gold by OH· radicals

Annealed thin layers of gold with large mono-crystalline areas were treated with OH^· radicals generated in an electrochemical Fenton reaction. The morphological changes observed with ex situ atomic force microscopy in non-contact mode and grazing incidence X-ray diffractometry show that the grain boundaries, and generally the non-{111} planes, are the loci of highest reactivity, i.e., the places where the gold dissolution is much faster than on the {111} planes.     

Improving the Corrosion Resistance of Carbon Steel by Ni–P Nano-Structured Coating

Russian Journal of Electrochemistry - Corrosion resistance is one of the essential factors in metal selection and can be enhanced greatly by coatings. The corrosion resistance of the electroless...     

Mössbauer spectroscopy of corrosion products of mild steel due to microbiologically influenced corrosion

Corrosion products of mild steel exposed to four different cultures of sulfur reducing bacteria (SRB) grown in a synthetic medium have been studied by transmission Mössbauer spectroscopy (TMS). Cultures of SRB studied are two hydrogenase positive strains,Desulfovibrio desulfuricans (DD) andDesulfovibrio vulgaris (DV) and two hydrogenase negative strainsDesulfotomaculum orientis orientis (DO) andDesulfotomaculum nigrificans (DN). The corrosion products generated on the coupons as well as in the broth were studied. In all the cases, the corrosion products removed from coupons showed the presence of green rust 2 (GR2), ferrous sulfides, γ-FeOOH and superparamagnetic (SPM) α-FeOOH in different proportions. The corrosion products from the broth showed a symmetrical central doublet, which indicates the presence of γ-FeOOH and SPM α-FeOOH along with ferrous sulfides. The corrosion products from coupons suspended in sewage water also showed the presence of GR 2 and ferrous sulfides together with oxyhydroxides. FTIR spectrum supports the presence of these phases in corrosion products. The formation of GR 2 on coupons seems to be the first step for the SRB induced corrosion. The corrosion rate has been found in the order of DO>DN>DV>DD.     

Development of polyaniline – TiO2 nano composite films and its application in corrosion inhibition of oil pipelines

Oil and gas industries are the driving force of Oman’s economy and have a relatively diversified wealth among Gulf Cooperation Council Countries. Oil pipelines play an important role in transporting oil and gas from the wellheads to the processing facilities. Corrosion normally results in the deterioration of the pipe material with exposure to the surrounding environment and complete control of corrosion is difficult. Corrosion in oil transmission pipeline would be effectively addressed by introducing conventional corrosion control practices. Most of the conventional techniques are either less effective or too expensive in controlling the deterioration rate of the pipe materials. However, preventative measures may be taken to protect the metal surface from corrosion is a possible way to reduce corrosion. This research work aimed to develop a novel technique utilizing Polyaniline (PANI) and Titanium dioxide (TiO₂) nanocomposites to assess its corrosion inhibition effect on mild steel. TiO₂ was synthesized by sol-gel process. Polyaniline-Titanium dioxide (PANI/TiO₂) nanocomposites were coated on mild steel specimen by dip coating technique. The coated specimen was subjected to stability studies at different environmental conditions and exposure time. The stable thin film coated specimen was employed in the corrosion inhibition studies at various processing environments. The characteristics of TiO₂ nanoparticles and PANI-TiO₂ thin films were analyzed using Fourier Transform Infra-Red Spectroscopy (FTIR), Energy Dispersive X-Ray analysis (EDX) and X-Ray Diffraction (XRD) and Dynamic Light scattering (DLS). Scanning Electron Microscopy (SEM) was used to visualize the surface morphology and micro structural characteristics of the preformed thin layer. Potentio dynamic test, Atmosphere test and Wet/Dry tests were carried out to investigate the corrosion behaviour of coated and uncoated specimen. The study demonstrates that the Polyaniline – TiO₂ composite thin films fabricated using dip coating technique with minimum film thickness could be a feasible solution in controlling the corrosion in oil pipelines with good film stability, high durability, with a cost effective and environmentally friendly approach.     

Molecular Dynamic Simulation on the Absorbing Process of Isolating and Coating of α-olefin Drag Reducing Polymer

The absorbing process in isolating and coating process of α-olefin drag reducing polymer was studied by molecular dynamic simulation method, on basis of coating theory of α-olefin drag reducing polymer particles with polyurethane as coating material. The distributions of sodium laurate, sodium dodecyl sulfate, and sodium dodecyl benzene sulfonate on the surface of α-olefin drag reducing polymer particles were almost the same, but the bending degrees of them were obviously different. The bending degree of SLA molecules was greater than those of the other two surfactant molecules. Simulation results of absorbing and accu-mulating structure showed that, though hydrophobic properties of surfactant molecules were almost the same, water density around long chain sulfonate sodium was bigger than that around alkyl sulfate sodium. This property goes against useful absorbing and accumulating on the surface of α-olefin drag reducing polymer particles; simulation results of interactions of different surfactant and multiple hydroxyl compounds on surface of particles showed that, interactions of different surfactant and one kind of multiple hydroxyl compound were similar to those of one kind of surfactant and different multiple hydroxyl compounds. These two contrast types of interactions also exhibited the differences of absorbing distribution and closing degrees to surface of particles. The sequence of closing degrees was derived from sim-ulation; control step of addition polymerization interaction in coating process was absorbing mass transfer process, so the more closed to surface of particle the multiple hydroxyl com-pounds were, the easier interactions with isocyanate were. Simulation results represented the compatibility relationship between surfactant and multiple hydroxyl compounds. The isolating and coating processes of α-olefin drag reducing polymer were further understood on molecule and atom level through above simulation research, and based on the simulation, a referenced theoretical basis was provided for practical optimal selection and experimental preparation of α-olefin drag reducing polymer particles suspension isolation agent.     

Effect of nano-Al2O3 particles and of the Co concentration on the corrosion behavior of electrodeposited Ni–Co alloys

Incorporation of nano-Al₂O₃ particles into a Ni–Co alloy by electrodeposition influences the corrosion properties, morphology, and structure of the layers. The resistance against corrosion of Ni–Co/Al₂O₃ composite films deposited on stainless steel was investigated in a 0.1-M NaCl solution by potentiodynamic polarization. The presence of nanoparticles improves the corrosion resistance of Ni–Co/nano-Al₂O₃ deposits when compared to pure Ni–Co alloy. Moreover, by increasing the pH of the electrodeposition bath and the content of Co in the alloy, the resistance against corrosion is furthermore improved. The morphology of the deposits before and after their corrosion was analyzed by scanning electron microscopy. The presence of the embedded alumina particles in the Ni–Co alloys was one of the key factors that limited further propagation of corrosion on the metallic surface. Preferential corrosion attack, in the form of a pitting corrosion, was located mainly at the grain boundaries.     

Implementation of traceability – needs and perspective of the in-vitro-diagnosticum industry

Manufacturers support the concept of traceability. However, only a small number of the medically relevant measurands can be traced to the highest metrological order. In many cases, the measured substances are heterogeneous mixtures where traceability can be established only to either an international conventional reference measurement procedure or to a manufacturers own in-house reference system. The traceability concept needs to be seen in the context that the results of medical laboratories are not an aim per se, but are meant to provide useful medical information to clinicians, and that pre- and post-analytical steps may also contribute significantly to errors. There is a need for the further development of suitable reference measurement systems, but in view of the multitude of tasks and limited resources, priorities need to be set.Presented at BERM-9 – 9^th International Symposium on Biological and Environmental Reference Materials, 15–19 June 2003, Berlin, Germany     

Electrochemical study of the corrosion inhibition ability of “smart” coatings applied on AA2024

Smart epoxy coatings modified with different additives were applied on AA2024. The following three different systems were studied: a reference consisting of an epoxy coating containing chromate active pigments and two “smart” coatings modified with containers loaded with corrosion inhibitor—layered double hydroxides filled with mercaptobenzothiazole and tubular halloysites (HS) filled with 8-hydroxyquinoline. The thickness of the coatings was determined by scanning electron microscopy. The barrier properties and the average corrosion resistance were assessed by electrochemical impedance spectroscopy (EIS). The long-term corrosion repair ability of the various coatings was confirmed by EIS measurements carried for a period of 3 weeks in scratched samples. The ability of the smart additives to inhibit corrosion over defects with different sizes and geometry was studied at the microscale by using localized impedance spectroscopy (LEIS) and the scanning vibrating electrode technique. The results demonstrate that the additives provide effective corrosion inhibition on defects of various sizes. Moreover, the LEIS measurements give some important highlights concerning the mechanisms and kinetics of inhibition of each system.     

Effects of concentration and temperature on the corrosion properties of the Fe–Ni–Mn alloy in HCl solutions

Research on Chemical Intermediates - The electrochemical behaviour and corrosion resistance of glassy Fe68.6Ni28.2Mn3.2 (at%) specimens were studied in different concentrations of HCl solutions....     

Metal corrosion induced by microbial activity – Mechanism and control options

Microbe-influenced material damage is the result of contributions from different types of microbes and their physiological activity. This fact makes the understanding of microbial corrosion very difficult. Another interesting fact is that the biofilms formed by the bacterial action inhibit or promote the biocorrosion of metals depending on the local environmental conditions. A slight change in the living conditions such as nutrient composition, oxygen concentration, light, and temperature can alter the behavior of the microbial population from non-corrosive to aggressively corroding. The metabolic activity of certain bacterial strains and the biofilm produced by them helps to control biocorrosion. The use of bioengineered bacterial strains has also been found to offer promising results in biocorrosion control. The most widely practiced biocorrosion mitigation practices include the application of protective coatings and the use of biocides. Recently, incorporating the corrosion protective functional layers on the metal surface via polymerization reactions has gained importance. This review provides information on the type of microorganisms causing the biocorrosion, their mechanism of action, and the factors that influence the corrosion rate. The development and involvement of the biofilm in corrosion have also been discussed in detail. The techniques available for the control of biocorrosion have also been explored.     

Influence of impurity elements on the corrosion of α-uranium surface: a density functional theory study

Journal of Radioanalytical and Nuclear Chemistry - Influence of substitutional Fe, Al and Mg atoms on the corrosion of α-U(110) surface was studied by DFT?+?U method. The...