A general strategy for the rational design of size-selective mesoporous catalysts

A series of functionalized mesoporous silicas with cagelike pore topology has been synthesized and screened for size-selective catalytic transformations. The aluminum-catalyzed Meerwein-Ponndorf-Verley (MPV) reduction of differently sized aromatic aldehydes (benzaldehyde and 1-pyrenecarbox-aldehyde) has been investigated as a test reaction. The catalysts were synthesized in a two-step grafting sequence comprising pore-size engineering of mesoporous silicas (SBA-1, SBA-2, SBA-16) with long-chain alkyl dimethylaminosilanes and surface organoaluminum chemistry with triethylaluminum [{Al(CH(2)CH(3))3}2]. Size-selective reaction behavior was found for small pore SBA-1 materials, and the selectivity could be efficiently tuned by selecting a silylating reagent of appropriate size. The results are compared with the catalytic performance of a large-pore periodic mesoporous organosilica PMO[SBA-1] and the nonporous high-surface-area silicas Aerosil 300/380.     

Pyrolysis of phenethyl phenyl ether tethered in mesoporous silica. Effects of confinement and surface spacer molecules on product selectivity

There has been expanding interest in exploring porous metal oxides as a confining environment for organic molecules resulting in altered chemical and physical properties including chemical transformations. In this paper, we examine the pyrolysis behavior of phenethyl phenyl ether (PPE) confined in mesoporous silica by covalent tethers to the pore walls as a function of tether density and the presence of cotethered surface spacer molecules of varying structure (biphenyl, naphthyl, octyl, and hexadecyl). The PPE pyrolysis product selectivity, which is determined by two competitive free-radical pathways cycling through the two aliphatic radical intermediates (PhCH·CH(2)OPh and PhCH(2)CH·OPh), is shown to be significantly different from that measured in the liquid phase as well as for PPE tethered to the exterior surface of nonporous silica nanoparticles. Tailoring the pore surface with spacer molecules further alters the selectivity such that the PPE reaction channel involving a molecular rearrangement (O-C phenyl shift in PhCH(2)CH·OPh), which accounts for 25% of the products in the liquid phase, can be virtually eliminated under pore confinement conditions. The origin of this change in selectivity is discussed in the context of steric constraints on the rearrangement path inside the pores, surface and pore confinement effects, pore surface curvature, and hydrogen bonding of PPE with residual surface silanols supplemented by nitrogen physisorption data and molecular dynamics simulations.     

Pore size effects in the pyrolysis of 1,3-diphenylpropane confined in mesoporous silicas

A new method for derivatizing mesoporous silicas, SBA-15 and MCM-41, with a substituted phenol is described, and pore confinement and surface curvature are shown to impact the reaction rate and product selectivity for the pyrolysis of surface-immobilized 1,3-diphenylpropane.     

Mesoporous Silica Layer: Preparation and Opportunity

Periodic mesoporous silicas, which were prepared from silica‐surfactant mesostructured materials, have been investigated for a wide range of application due to their very large surface area, high porosity, pore size uniformity and variation, periodic pore arrangement and possible pore surface modification, after the pioneering papers on the formation of mesoporous silicas (MCM‐41 and FSM‐16). Morphosyntheses from such macroscopic morphologies as bulk monolith and film to nanoscopic ones, nanoparticles and their stable suspension, make mesoporous materials more attractive for applications and detailed characterization. Mesoporous silicas have been studied initially for such applications as adsorbent and catalyst, and more recently, optical, electronic, and bio‐related applications have been investigated. This review summarizes the studies on mesoporous silica film to highlight the present status and future of the preparation, characterization and application of the mesoporous silica film.     

Hydrothermal treatment of silica gel

Summary A simple procedure was developed for preparing wide pore (≦ 40nm) silicas from a common chromatographic silica gel. The effects of various experimental conditions on pore size, pore volume, and surface area are discussed. The results show that under controlled conditions a wide variety of wide pore silica packing materials can be prepared. Presented at the 15th International Symposium on Chromatography, Nürnberg, October 1984     

Development of standard operation procedures for the manufacture of n-octadecyl bonded silicas as packing material in certified reference columns for reversed-phase liquid chromatography

The development of standard operation procedures for the manufacture of a n-octadecyl bonded spherical silica packing from partially condensed tetraethoxysilane as silica source is described. The synthesis comprises five intermediate products and six synthesis steps which were examined according to their reproducibility and robustness. The results led to the optimisation of the manufacturing process for a n-octadecyl bonded silica. Correlations were drawn between the dynamic viscosity of the poly(ethoxy)siloxane (PES), the synthesis parameters, the resulting pore structural properties and particle size distribution of the silicas. Validated procedures were developed to manufacture spherical porous ultra-pure silicas with a specific surface area of 350 m2 g(-1) +/- 5% R.S.D., a specific pore volume of 1.0 ml (-1) +/- 3.7% R.S.D., an average pore diameter of 12.0 nm +/- 0.5% R.S.D. and an average particle diameter of 5 microm. Results are presented on trial batches and the final master batch which were both used as packing materials in reversed-phase liquid chromatography (RP-LC) columns. The latter columns were certified and accepted as an HPLC column as reference material (BCR-722) by the European Commission, Institute for Reference Materials and Measurements (IRMM), Geel, Belgium.     

Synthesis of ordered and disordered silicas with uniform pores on the border between micropore and mesopore regions using short double-chain surfactants.

Silica molecular sieves with uniform pores on the borderline between micropore (diameter <2 nm) and mesopore (from 2 to 50 nm) ranges were synthesized by a novel method using judiciously chosen mixtures of short double-chain alkylammonium surfactants. These silicas were characterized using X-ray diffraction (XRD), thermogravimetry, and nitrogen and argon adsorption. The calcined materials exhibited either 2-dimensional (2-D) hexagonal or disordered structures with XRD interplanar spacing from 2.51 to 2.93 nm, including the value of as small as 2.69 nm for highly ordered 2-D hexagonal silica. The dependence of the pore size and surfactant content on the surfactant chain length provided strong evidence for supramolecular templating being operative in the formation of small-pore silicas, even for the surfactant chain length of six carbon atoms. Both hexagonally ordered and disordered calcined samples were shown to exhibit narrow pore size distributions with maxima in the range from 1.96 to 2.61 nm (reliably evaluated on the basis of the unit-cell dimension and pore volume for 2-D hexagonal materials, and calculated using a properly calibrated procedure), tailored by the surfactant chain length. The samples exhibited primary pore volumes from 0.28 to 0.54 cm(3) g(-1) and specific surface areas from 730 to 930 m(2) g(-1). Because of their small yet uniform pore size and large specific surface area, the silicas reported herein promise to be useful in applications in adsorption and catalysis. Adsorption studies of these materials provided a unique new insight into the pore-filling mechanism for small-pore materials. Moreover, the approach proposed herein is expected to facilitate the synthesis of not only small-pore silicas but also materials with other framework compositions, thus largely contributing to bridging the gap in attainable pore sizes between micropore and mesopore ranges.     

Syntheses of complex mesoporous silicas using mixtures of nonionic block copolymer surfactants: understanding formation of different structures using solubility parameters

The use of block copolymer (BCP) nonionic surfactant mixtures (including Pluronic, Brij and Tetronic types) as templates for synthesizing porous silica materials of mixed pore sizes is explored here. These systems have important applications because combinations of pore sizes can allow rapid access of reactants (via large pores) whilst providing the very high surface area of small pores for higher reaction rates or size selectivity. Examples of the materials prepared here include pore size bimodal hexagonal p6mm channel structures and cubic Im3m cage structures. It is shown here that the chemical similarity, as indicated by the solubility parameter, of the surfactants is an important factor in determining the pore structure and size distribution (PSD) of the pores. Monomodal pore structures are usually obtained when the solubility parameters of the surfactants are similar and bimodal pore structures when the solubility parameters are reasonably different. When the interaction parameter is very high disordered porous systems are formed. Ternary co-surfactant systems, e.g. P123-25R4-P65, can also yield highly ordered bimodal mesoporous silica with a hexagonal structure.     

Effect of salts on synthesis of mesoporous materials with mixed cationic and anionic surfactants as templates

Mesoporous silica materials were synthesized using tetraеthoxysilane as precursor and liquid crystals formed in aqueous mixtures of cetyl trimethyl ammonium bromide (CTAB) and sodium dodecyl sulfate (SDS) as templates, without and with the addition of NaBr or Na₂SO₄. For this purpose, the formation of liquid crystals as a function of the ratio of CTAB and SDS under different conditions was studied. It was found that liquid crystals formed in the mixed system of CTAB and SDS at certain mixing ratios are well-structured templates for the synthesis of mesoporous silicas. The synthesized silica materials were characterized by transmission electron microscope and nitrogen adsorption/desorption analysis. The pore size of mesoporous silicas could be controlled between 3 to 6 nm by simply changing the concentration of NaBr in solution. The mesoporous silicas exhibited lamellar structure and the order of structural arrangement was promoted with addition of NaBr. However, addition of Na₂SO₄ led to ink-bottle type pores of mesoporous silica with a narrow pore size distribution of around 2 nm and a higher specific surface area of 610 m² g^–1.     

Tailoring pore properties of MCM-48 silica for selective adsorption of CO2

Four different types of amine-attached MCM-48 silicas were prepared and investigated for CO(2) separation from N(2). Monomeric and polymeric hindered and unhindered amines were attached to the pore surface of the MCM-48 silica and characterized with respect to their CO(2) sorption properties. The pore structures and amino group content in these modified silicas were investigated by XRD, FT-IR, TGA, N(2) adsorption/desorption at 77 K and CHN/Si analysis, which confirmed that in all cases the amino groups were attached to the pore surface of MCM-48 at 1.5-5.2 mmol/g. The N(2) adsorption/desorption analysis showed a considerable decrease of the pore volume and surface area for the MCM-48 silica containing a polymeric amine (e.g., polyethyleneimine). The CO(2) adsorption rates and capacities of the amine-attached MCM-48 samples were studied employing a sorption microbalance. The results obtained indicated that in addition to the concentration of surface-attached amino groups, specific interactions between CO(2) and the surface amino groups, and the resultant pore structure after amine group attachment have a significant impact on CO(2) adsorption properties of these promising adsorbent materials.     

Biomimetic growth of silica tubes in confined media

Polymer membranes were used as biomimetic environments to study the effect of confinement on silica formation. Within membrane pores, silica tubes were formed, consisting of a dense silica shell incorporating nanoparticle aggregates. The shell structure does not depend on the membrane pore size, suggesting that its formation proceeds via interfacial interactions with the pore surface. In contrast, the size of primary nanoparticles within core aggregates is influenced by pore dimensions, indicating an effect of confinement on the diffusion-limited growth of silica. A parallel can be drawn with reported roles of confinement in biomineralization processes, providing a basis for future developments in biosilicification mimetic approaches and biofunctional nanomaterials design.     

Nitrogen adsorption on silica surfaces of nonporous and mesoporous materials

We present an accurate comparative analysis of N 2 adsorption at 77 K on nonporous silica and the pore wall surface of MCM-41 materials. The analysis shows that in the low-pressure region of N 2 adsorption obeys a peculiar mechanism governed by short-ranged forces, which makes the surface curvature effect on the N 2 adsorption in mesopores nearly negligible. We used this observation to define more exactly compared to the BET technique the specific surface area of the reference adsorption isotherm on nonporous silica basing on XRD data and linear sections of t-plots. Calculation of the capillary evaporation and condensation pressures seems to confirm our previous finding that the capillary condensation pressure corresponds to the equilibrium transition rather than spinodal condensation at least for pore sizes less than 7 nm. It allowed us to provide more reliable pore size distribution (PSD) analysis of mesoporous silica materials. For example, the PSDs of MCM-41 samples do not show artificial peaks in the micropore range that we obtained in our earlier publications.     

Fast, noninvasive and simultaneous near-infrared spectroscopic characterisation of physicochemical stationary phases' properties: from silica particles towards monoliths

The design of novel stationary phases is a permanent demanding challenge in chromatographic separation science to enable analysis with enhanced selectivity, specificity and speed. Therefore, the characterisation of chemical and physical properties is next to calculation of chromatographic parameters essential. Conventionally, chemical parameters including surface coverage are determined by burning combustion or frontal analysis, physical parameters including particle size, pore size, pore volume and surface area are determined by SEM, mercury intrusion porosimetry (MIP) and Brunauer-Emmett-Teller (BET). All these methods are time consuming, invasive and require besides special equipment some special trained laboratory staff. Therefore, we introduced near-infrared spectroscopy (NIRS) as a noninvasive, easy-to-handle technology with wavenumber ranging from 4000 to 10,000 cm(-1) enabling analysis within only a few seconds at higher precision than the conventional methods. Investigated materials comprise porous and nonporous silica gel, carbon-based nanomaterials (fullerenes), polymer beads and monoliths. Different carriers themselves and their kind of derivatisations (RP, normal-phase, ion-exchanger, IMAC (immobilised metal affinity chromatography), affinity) can be determined by applying principal component analysis (PCA) of recorded spectra. Partial least square regression (PLSR) enables the determination of particle size, pore size, pore volume, porosity, total porosity and surface area with one single measurement. For the optimised design of well-defined polymer beads and monoliths, real-time in situ monitoring to control, e. g. particle and pore sizes as well as monomer content during the polymerisation process, can be extremely helpful. In this article, the advantages of this fast, noninvasive high-throughput NIRS methods are summarised, discussed in detail and different applications of the individual characterised materials are shown.     

Epoxy-functionalized large-pore SBA-15 and KIT-6 as affinity chromatography supports

Mesoporous silica supports are proposed as an alternative to polymeric stationary phases for fast affinity chromatography due to their better mechanical strength compared to polymers. Ideal supports should combine high surface area and large pore size to allow a high loading capacity of large molecules, such as proteins, and favor their accessibility. Increasing the pore size of large-surface area micelle-templated silicas (SBA-15, KIT-6) has been achieved by swelling the micelles by the addition of organic molecules and increasing synthesis time and temperature. The pore size of hexagonal silica mesostructured SBA-15 has been increased up to 35 nm. These materials could find therefore application as affinity chromatography for immunoextraction.     

Morphology and surface properties of fumed silicas

Several series of fumed silicas and mixed fumed oxides produced and treated under different conditions were studied in gaseous and liquid media using nitrogen and water adsorption-desorption, mass spectrometry, FTIR, NMR, thermally stimulated depolarization current (TSDC), photon correlation spectroscopy (PCS), zeta potential, potentiometric titration, and Auger electron spectroscopy methods. Aggregation of primary particles and adsorption capacity (Vp) decrease and hysteresis loops of nitrogen adsorption-desorption isotherms becomes shorter with decreasing specific surface area (S(BET)). However, the shape of nitrogen adsorption-desorption isotherms can be assigned to the same type independent of S(BET) value. The main maximum of pore size distribution (gaps between primary nonporous particles in aggregates and agglomerates) shifts toward larger pore size and its intensity decreases with decreasing S(BET) value. The water adsorption increases with increasing S(BET) value; however, the opposite effect is observed for the content of surface hydroxyls (in mmol/m2). Associative desorption of water (2(SiOH)-->SiOSi+H2O) depends on both the morphology and synthesis conditions of fumed silica. The silica dissolution rate increases with increasing S(BET) and pH values. However, surface charge density and the modulus of zeta-potential increase with decreasing S(BET) value. The PCS, 1H NMR, and TSDC spectra demonstrate rearrangement of the fumed silica dispersion depending on the S(BET) value and the silica concentration (C(SiO2)) in the aqueous suspensions. A specific state of the dispersion is observed at the C(SiO2) values corresponding to the bulk density of the initial silica powder.     

Preparation of mesoporous/macroporous materials in highly concentrated emulsions based on cubic phases by a single-step method

A novel and simple single-step method for the preparation of meso/macroporous silica materials is described, which consists in templating in highly concentrated emulsions with a cubic liquid crystal in the continuous phase. Tetraethyl orthosilicate (TEOS) was solubilized in the aqueous continuous phase of highly concentrated emulsions stabilized by C(12)(EO)(8) and a PEO-PPO-PEO block copolymer nonionic surfactant, with a cubic liquid crystalline phase of the Fd3m type. The resulting silica materials were characterized by small-angle X-ray scattering, nitrogen sorption and transmission electron microscopy. The results showed that a dual pore size distribution was obtained, consisting of mesopores in the nanometer range and macropores between 1 and 5 μm. These dual meso/macroporous silicas with bimodal pore size distribution can possess specific surface areas higher than 400 m(2)/g.     

Pore size distribution of micelle-templated silicas studied by thermoporosimetry using water and n-heptane

Thermoporosimetry, i.e., DSC measurements of melting point depression of water and heptane confined in mesopores, has been used for determination the pore size distribution of several mesoporous silicas synthesized with the use of micelle templates. Porosity of these materials was additionally characterized by low-temperature nitrogen adsorption and quasi-equilibrated thermodesorption of nonane. The pore size distributions obtained using the water thermoporosimetry were similar to those determined using the other methods, but the pore size values found for the narrow pore materials were underestimated by ca 1?nm. Too large pore sizes obtained for the wide pore silica from heptane thermoporosimetry were attributed to nonlinear dependence of the melting point depression on the reciprocal of the pore size.     

Surface treatment and porosity control of porous silica microspheres

Summary Porous silica microspheres (PSM) have been treated with ammonium bifluoride to adjust porosity, pore size, remove surface impurities, and minimize surface acidity. The porosities of four silicas having mean pore diameters ranging from 150 to 750 ? have been altered from initial values to the point at which the mechanical strength is insufficient to allow packed columns with acceptable performance. It is shown that a linear relationship exists between a change in porosity and the relative amount of ammonium bifluoride used to treat the silica. This reagent removes silica homogeneously from all pores in a given microsphere in a controllable and predictable manner. This treatment increases the peak capacity and improves chromatographic performance. The surfaces of treated silicas were probed with thiamine in the ion-exchange chromatographic mode. The slopes and intercepts of plots in which retention is plotted against the reciprocal of buffer concentration were both significantly reduced indicating that surface acidity is minimized by this treatment.     

Synthesis of mesoporous silicas inside large pores of inorganic matrix

Template syntheses of mesoporous silicas have been carried out inside large pores of inorganic matrix. Portions of tetraethoxysilane and cetyltrimethylammonium bromide micellar solution were incorporated step-by-step inside pore volume of silica gel with large pore size. Synthesized materials were characterized using thermal analysis, adsorption-desorption of nitrogen and X-ray diffraction scattering.     

Nanoporous silica films containing aluminum and titanium

By utilizing surfactant aggregates as supramolecular templates, mesoporous and mesostructured silicas with highly ordered structures became available. The resulting mesoporous silicas are promising candidates to host various photo- and electro-active species along with catalytically active species, due to their large and controllable pore sizes, highly ordered pore arrangements with low dimensional geometries, and reactive surfaces. We have developed the rapid solvent evaporation method, which is a modified sol-gel process, for synthesizing the mesostructured silica-surfactant films as well as the mesoporous silica films. Supported thin films, self-standing films and bubbles of mesoporous silicas have been synthesized by the rapid solvent evaporation method. The microstructures of the films have also been successfully controlled by changing the synthetic conditions. Taking advantage of the ease of synthetic operation and the transparency and homogeneity of the resulting materials, we have been interested in the introduction of functional units into the mesostructured materials. This paper reports the synthesis of transparent films of titanium- and aluminum-containing nanoporous silicas to modify the surface properties (such as adsorptive and catalytic) of nanoporous silicas. The incorporation of Al led to the formation of cation exchange or acidic sites on the mesopore surface, as revealed by the cationic dye adsorption experiments. The photocatalytic reactions of the Ti-containing nanoporous silica films were also examined.