Glycolysis of poly(ethylene terephthalate) (PET) using basic ionic liquids as catalysts

The glycolysis of poly(ethylene terephthalate) (PET) was studied using several ionic liquids and basic ionic liquids as catalysts. The basic ionic liquid, 1-butyl-3-methylimidazolium hydroxyl ([Bmim]OH), exhibits higher catalytic activity for the glycolysis of PET, compared with 1-butyl-3-methylimidazolium bicarbonate ([Bmim]HCO₃), 1-butyl-3-methylimidazolium chloride ([Bmim]Cl) and 1-butyl-3-methylimidazolium bromide ([Bmim]Br). FT-IR, ¹H NMR and DSC were used to confirm the main product of glycolysis was bis(2-hydroxyethyl) terephthalate (BHET) monomer. The influences of experimental parameters, such as the amount of catalyst, glycolysis time, reaction temperature, and dosages of ethylene glycol on the conversion of PET, yield of BHET were investigated. The results showed a strong influence of the mixture evolution of temperature and reaction time on depolymerization of PET. Under the optimum conditions of m(PET):m(EG): 1:10, dosage of [Bmim]OH at 0.1 g (5 wt%), reaction temperature 190 °C and time 2 h, the conversion of PET and the yield of BHET were 100% and 71.2% respectively. Balance between the polymerization of BHET and depolymerization of PET could be changed when the reaction time was more than 2 h and contents of catalyst and EG were changed.     

结晶度对微波作用下PET水解解聚的影响

本文对微波作用下PET的中性水解解聚反应中原料结晶度的影响进行了研究.     

Organocatalytic depolymerization of poly(ethylene terephthalate)

We describe the organocatalytic depolymerization of poly(ethylene terephthalate) (PET), using a commercially available guanidine catalyst, 1,5,7‐triazabicyclo[4.4.0]dec‐5‐ene (TBD). Postconsumer PET beverage bottles were used and processed with 1.0 mol % (0.7 wt %) of TBD and excess amount of ethylene glycol (EG) at 190 °C for 3.5 hours under atmospheric pressure to give bis(2‐hydroxyethyl) terephthalate (BHET) in 78% isolated yield. The catalyst efficiency was comparable to other metal acetate/alkoxide catalysts that are commonly used for depolymerization of PET. The BHET content in the glycolysis product was subject to the reagent loading. This catalyst influenced the rate of the depolymerization as well as the effective process temperature. We also demonstrated the recycling of the catalyst and the excess EG for more than 5 cycles. Computational and experimental studies showed that both TBD and EG activate PET through hydrogen bond formation/activation to facilitate this reaction. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Sub- and supercritical glycolysis of polyethylene terephthalate (PET) into the monomer bis(2-hydroxyethyl) terephthalate (BHET)

Sub- and supercritical glycolysis of polyethylene terephthalate (PET) with ethylene glycol (EG) to bis(2-hydroxyethyl) terephthalate (BHET) was investigated for the purpose of developing a PET recycling process. Supercritical glycolysis was carried out at 450 °C and 15.3 MPa while subcritical glycolysis was carried out at 350 °C and 2.49 MPa or at 300 °C and 1.1 MPa. High yields (gt; 90%) of the monomer BHET were obtained in both super- and subcritical cases. For the same PET/EG weight ratio of about 0.06, the optimum reaction time was 30 min for supercritical glycolysis and 75 and 120 min for two cases of subcritical glycolysis. GPC, RP-HPLC, ¹H NMR and ¹³C NMR, and DSC were used to characterize the polymer and reaction products. Supercritical glycolysis will be suitable to a process requiring a high throughput due to its short reaction time.     

Unexpected efficiency of cyclic amidine catalysts in depolymerizing poly(ethylene terephthalate)

This article describes studies on the catalytic activity of several nitrogen‐based organic catalysts for the depolymerization of poly(ethylene terephthalate) (PET), in which a few cyclic amidines work more effectively than a potent, bifunctional guanidine‐based catalyst 1,5,7‐triazabicyclo‐[4,4,0]‐dec‐5‐ene (TBD) in the presence of short chain diols that play a role in activation of carbonyl groups through hydrogen bonding. Further studies prove that the catalytic efficiency at the above specific conditions depends only on the extent of activation of a hydroxyl group rather than simply the pK_a of the bases. For glycolysis with excess short‐chain alkanediols, 1,8‐diazabicyclo[5.4.0]undec‐7‐ene is the best catalyst. In contrast, TBD shows outstanding catalytic activity in depolymerizations of PET with mono‐alcohols and longer‐chain diols. © 2013 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Determination of monomers and oligomers in polyethylene terephthalate trays and bottles for food use by using high performance liquid chromatography-electrospray ionization-mass spectrometry

The types and contents of monomers and oligomers in polyethylene terephthalate (PET) food containers were analyzed using HPLC-ESI-MS after being extracted with 50% acetonitrile or dichloromethane using an accelerated solvent extraction unit. The types of cyclic oligomers were classified into first and second series. The first series represented a type of [TG]n composed of terephthalic acid (TPA; T) and monoethylene glycol (EG; G) at a ratio of 1:1. The second series showed a type of [TG]nG in which a single G unit was substituted by diethylene glycol (DEG; GG). The oligomer level extracted using dichloromethane was measured at 4024–11576 mg kg^?1. The first series cyclic oligomers, second series cyclic oligomers and linear oligomers constituted 83.0–90.6%, 7.8–14.7% and 1.3–2.8%, of the total extracted oligomers, respectively. The extracted amounts of TPA, monohydroxyethyl terephthalate and bishydroxyethyl terephthalate using 50% acetonitrile were 3.0–28.2 mg kg^?1, 16.8–118.2 mg kg^?1 and 3.9–26.7 mg kg^?1, respectively. The A2, A3, S2 and S3 groups as modified oligomers were detected as 42.9–221.4 mg kg^?1, 17.2–250.3 mg kg^?1, 1.1–48.1 mg kg^?1 and 1.0–19.8 mg kg^?1, respectively. The results of this study demonstrate an advanced analytical approach to determine the residual oligomers and monomers in PET products for food use and imply their potential migration to foodstuffs.     

Optimization process for glycolysis of poly (ethylene terephthalate) using bio-degradable & recyclable heterogeneous catalyst

Because of characteristics including simplicity of processing, light weight, recyclability, and low cost of production, plastic production and usage have risen every day. As a result, there is now more waste plastic generated every day, and it will be opening up a brand-new field of study for researchers to investigate and solve these issues. An ecologically friendly approach is needed to solve these problems. One approach is to recycle this kind of waste. There are several ways to recycle used plastics, but practically all of them have good and bad points. About a few decades ago, the glycolysis of used PET polymers gained industrial attention. Since used poly (ethylene terephthalate) (PET) plastics may be recycled using the most advantageous and promising techniques. This works an optimization parameter of chemical recycling of PET waste without utilizing any solvent as a reaction medium by changing a number of variables, such as catalyst types and the molar ratio of EG: PET, catalyst ratio and also recycled catalyst and reagent. The recovered Bio-catalyst (OPA/BLA) still maintained excellent catalytic efficiency for PET Glycolysis after six consecutive cycles. Optimized reaction condition was PET:EG (1:16) molar ratio 1% w/w catalyst at 192–200 °C reaction temperature obtaining 60.32% Yield of BHET product at 98.40% of PET conversion. Final product was confirmed by FT-IR, ¹H NMR and GC-MS data.     

Depolymerisation of poly(ethylene terephthalate) fibre wastes using ethylene glycol

Poly(ethylene terephthalate) [PET] fibre wastes from an industrial manufacturer was depolymerised using excess ethylene glycol [EG] in the presence of metal acetate as a transesterification catalyst. The glycolysis reactions were carried out at the boiling point of ethylene glycol under nitrogen atmosphere up to 10 h. Influences of the reaction time, volume of EG, catalysts and their concentrations on the yield of the glycolysis products were investigated. The glycolysis products were analysed for hydroxyl and acid values and identified by different techniques, such as HPLC, ¹H NMR and ¹³C NMR, mass spectra, and DSC. It was found that the glycolysis products consist mainly of bis(hydroxyethyl)terephthalate [BHET] monomer (>75%) which was effectively separated from dimer in quite pure crystalline form.     

A short review on latest developments in catalytic depolymerization of Poly (ethylene terephathalate) wastes

Chemical recycling of plastic wastes is top among the effective management of the solid wastes. Particularly the post-consumer polyethylene terephthalate (PET) plastic wastes mainly generated from the disposal of beverage bottles and placed third most produced polymeric waste. However, PET wastes could be chemically recycled using several types of homo-/heterogeneous acid or base catalysts, and an effective recycling process has yet to be achieved. Therefore, the present short review is intended to display recent reports on the depolymerization of PET polymer wastes. The review aimed to cover glycolysis and aminolytic depolymerization using various catalytic systems. There is a wide spectrum of catalytic systems such as metal oxides, ionic liquids, organic bases, nanoparticles, porous materials and microwave-assisted rapid depolymerization methods have been developed toward the yield enhancement of the depolymerized products. Ideologically, the present review would benefit the researchers in familiarizing themselves with the latest developments in this field.     

Recycling of poly(ethylene terephthalate) waste through methanolic pyrolysis in a microwave reactor

In this study, the methanolic pyrolysis (methanolysis) of poly(ethylene terephthalate) (PET) taken from waste soft-drink bottles, under microwave irradiation, is proposed as a recycling method with substantial energy saving. The reaction was carried out with methanol with and without the use of zinc acetate as catalyst in a sealed microwave reactor in which the pressure and temperature were controlled and recorded. Experiments under constant temperature or microwave power were carried out at several time intervals. The main product dimethyl-terephthalate was analyzed and identified by FTIR and DSC measurements. It was found that PET depolymerization, is favored by increasing temperature, time and microwave power. High degrees of depolymerization were measured at temperatures near 180 °C and at microwave power higher than 150 W. Most of the degradation was found to occur during the initial 5–10 min. Compared to conventional pyrolysis methods, microwave irradiation during methanolic pyrolysis of PET certainly results in shorter reaction times supporting thus the conclusion that this method is a very beneficial one for the recycling of PET wastes.     

Depolymerization of poly(ethylene terephthalate) recycled from post-consumer soft-drink bottles

Poly(ethylene terephthalate), recycled from post-consumer soft-drink bottles, is depolymerized by glycolysis in excess ethylene glycol at 190°C in the presence of a metal acetate catalyst. The glycolyzed products consist mostly of the PET monomer, bis(hydroxyethyl) terephthalate, and the dimer, and after long reaction time (up to and longer than 8 h), an equilibrium is attained between these two species. No other higher PET oligomers were detected in the study. Of the four metal acetates (lead, zinc, cobalt, and manganese) tested, zinc acetate is the best in terms of the extent of depolymerization, that is, the relative amount of monomer formed. The presence of green pigment in one type of recycled PET apparently has no effects on the glycolysis reaction.     

Microwave assisted ecofriendly recycling of poly (ethylene terephthalate) bottle waste

Glycolysis of poly (ethylene terephthalate) bottle waste was carried out using microwave energy. A domestic microwave oven of 800 W was used with suitable modification for carrying out the reaction under reflux. The catalysts used for the depolymerization in ethylene glycol (EG) were zinc acetate and some simple laboratory chemicals such as sodium carbonate, sodium bicarbonate and barium hydroxide. Comparison of results was made from the point of view of the yield of bis (2-hydroxyethylene) terephthalate (BHET) and the time taken for depolymerization. It was observed that under identical conditions of catalyst concentration and PET:EG ratio, the yield of BHET was nearly same as that obtained earlier by conventional electric heating. However, the time taken for completion of reaction was reduced drastically from 8 h to 35 min. This has led to substantial saving in energy.     

Chemical recycling of post-consumer PET wastes by glycolysis in the presence of metal salts

Chemical recycling of poly(ethylene terephthalate) (PET) has been the subject of increased interest as a valuable feedstock for different chemical processes. In this work, glycolysis of PET waste granules was carried out using excess ethylene glycol in the presence of different simple chemicals acting as catalysts, namely zinc acetate, sodium carbonate, sodium bicarbonate, sodium sulphate and potassium sulphate. Comparable high yields (≈70%) of the monomer bis(2-hydroxyethyl terephthalate) were obtained with zinc acetate and sodium carbonate as depolymerisation catalysts at 196 °C with a PET:catalyst molar ratio of 100:1 in the presence of a large excess of glycol. The purified monomer was characterised by elemental analysis, differential scanning calorimetry, infrared spectroscopy, and nuclear magnetic resonance. These results revealed that, although the intrinsic activity of zinc acetate was significantly higher than that of sodium carbonate, this latter salt could indeed act as an effective, eco-friendly catalyst for glycolysis. Also an exploratory study on the application of this catalytic recycling technology for complex PET wastes, namely highly coloured and multi-layered PET, was performed.     

Segmented block copolymers of poly(ethylene glycol) and poly(ethylene terephthalate)

A new series of segmented copolymers were synthesized from poly(ethylene terephthalate) (PET) oligomers and poly(ethylene glycol) (PEG) by a two‐step solution polymerization reaction. PET oligomers were obtained by glycolysis depolymerization. Structural features were defined by infrared and nuclear magnetic resonance (NMR) spectroscopy. The copolymer composition was calculated via ¹H NMR spectroscopy. The content of soft PEG segments was higher than that of hard PET segments. A single glass‐transition temperature was detected for all the synthesized segmented copolymers. This observation was found to be independent of the initial PET‐to‐PEG molar ratio. The molar masses of the copolymers were determined by gel permeation chromatography (GPC). © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4448–4457, 2004     

Recycling of waste poly(ethylene terephthalate) with castor oil using microwave heating

The chemical recycling of waste poly(ethylene terephthalate) (PET) using castor oil (CO) as a reagent is reported. CO presents a renewable alternative to petrochemical based reagents, e.g. glycols, and enables also substantial modification of final physico-chemical properties of a received product. Advantageously, microwave irradiation was used to accelerate the depolymerization of PET. A composition of obtained product was strongly influenced by the reaction temperature. When the decomposition of PET was performed at temperature higher than 240 °C, then a significant extent of side products based on PET oligomers and transesterified CO was observed due to dehydration and hydrolysis of CO. Contrary to that, PET decomposition took place at slow rate below 230 °C and the optimal reaction temperature lies in the relatively narrow interval from 230 °C to 240 °C. The product prepared in the optimal temperature range did not contain any high molecular weight PET oligomers. MALDI-TOF mass spectrometry enabled to identify the structures included in the obtained polyol product. The maximum number of six repeating monomeric unit of PET was found in the product, which confirmed practically the complete depolymerization of PET chain and good reactivity of the acylester hydroxyl groups of CO.     

A novel method for preparing poly(ethylene terephthalate)/BaSO4 nanocomposites

We developed a novel method for preparing poly(ethylene terephthalate)/BaSO₄ nanocomposites, which were synthesized by in situ polymerization of terephthalic acid (TPA), ethylene glycol (EG) and BaSO₄ nanoparticles prepared by reacting H₂SO₄ with Ba(OH)₂ in ethylene glycol (EG). It was shown that the addition of BaSO₄ would not influence the synthesis of PET. The structure of the nanocomposites was characterized by transmission electron microscopy (TEM), and the nanoscale dispersion of BaSO₄ particles in the PET matrix was observed when the BaSO₄ content is below 4 wt%. Moreover, the thermal properties of the nanocomposites were investigated by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). The results suggest that the degree of dispersion of BaSO₄ particles in the PET matrix has important effect on the thermal properties of the nanocomposites. The existence of BaSO₄ nanoparticles enhances the crystallization rate of PET. Besides, it was found that the thermal stability of PET was improved by the addition of the BaSO₄ nanoparticles.     

Kinetics of poly(ethylene terephthalate) glycolysis by diethylene glycol. I. Evolution of liquid and solid phases

The kinetics of uncatalysed glycolysis, at 220 °C, of poly(ethylene terephthalate) (PET) by diethylene glycol (DEG) in high excess has been studied. An experimental device allowing good separation, at reaction temperature, of the solid and liquid phases was set up.The results suggest that PET is initially depolymerized in the slightly swollen solid phase, by glycolysis of the amorphous interlamellar chains. This mechanism continues until a solid phase of highly crystallized polyester is obtained.The internal tensions engendered by this chemical modification cause cracks, delamination and mechanical disintegration of the polymer. The transfer towards the liquid phase is then strongly accelerated and the solvolysis of the depolymerization products continues in the liquid phase, up to equilibrium.     

Electrical conductivity of poly(ethylene terephthalate)/expanded graphite nanocomposites prepared by in situ polymerization

Nanocomposites based on poly(ethylene terephthalate) (PET) and expanded graphite (EG) have been prepared by in situ polymerization. Morphology of the nanocomposites has been examined by electronic microscopy. The relationship between the preparation method, morphology, and electrical conductivity was studied. Electronic microscopy images reveal that the nanocomposites exhibit well dispersed graphene platelets. The incorporation of EG to the PET results in a sharp insulator‐to‐conductor transition with a percolation threshold (?_c) as low as 0.05 wt %. An electrical conductivity of 10^?3 S/cm was achieved for 0.4 wt % of EG. The low percolation threshold and relatively high electrical conductivity are attributed to the high aspect ratio, large surface area, and uniform dispersion of the EG sheets in PET matrix. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

IR laser ablative degradation of poly(ethylene terephthalate): Formation of insoluble films with differently bonded CO groups

IR laser-induced degradation of poly(ethylene terephthalate) (PET) was studied under different irradiation conditions and the ablated volatile and solid products were characterized by mass and infrared spectroscopy, gel-permeation chromatography, thermogravimetry and electron microscopy. The observed volatile products (carbon oxides, H₂, C_1-2 hydrocarbons, acetaldehyde, benzene and toluene) and less-volatile aromatic compounds are typical products of thermal degradation of PET. The ablatively deposited solid materials are a blend of soluble, structurally similar oligomers and of an insoluble polymer containing carbonyl groups bonded in a -C(O)OH arrangement. Thermal degradation of these deposited solids is controlled by decomposition of sublimed fractions and is easier than that of PET.     

The selective recycling of mixed plastic waste of polylactic acid and polyethylene terephthalate by control of process conditions

The glycolysis of postconsumer polyethylene terephthalate (PET) waste was evaluated with catalysts of zinc acetate, zinc stearate and zinc sulfate, showing that zinc acetate was the most soluble and effective. The chemical recycling by solvolysis of polylactic acid (PLA) and PET waste in either methanol or ethanol was investigated. Zinc acetate as a catalyst was found to be necessary to yield an effective depolymerization of waste PLA giving lactate esters, while with the same reaction conditions PET remains as an unconverted solid. This provides a strategy to selectively recycle mixed plastic waste by converting one plastic to a liquid and recovering the unreacted solid plastic by filtration.