γ-ray and ultraviolet graft copolymerization of maleimide by vapor-phase method

Graft copolymerization of maleimide onto ethyl cellulose and polyethylene films by using its sublimation vapor was carried out under γ- or ultraviolet irradiation. When polyethylene film was used as a backbone polymer the grafting reaction proceeded without a perceptible sorption of monomer, while a considerable amount of monomer was captured into ethyl cellulose film and grafting of the sorbed monomer was observed. The monomer seemed to be monomolecularly dispersed in this film. The presence of air retarded the reaction. The grafted films were characterized by strong infrared absorption bands due to polymaleimide branching. The fractions assigned to the graft copolymer were isolated from the grafted films by selective elution. The grafted branches were supposed to be very short, judging from the polymaleimide contents of those fractions.     

Radiation-induced grafting in the polyethylene–styrene system and differential thermal analysis of the grafted samples

The graft polymerization of styrene onto high-density polyethylene films was carried out by γ-irradiation in the vapor phase. Two methods were used for grafting in these experiments: a preirradiation method and a simultaneous irradiation method. The effects of these grafting methods on the reaction mechanism of grafting and on the properties of the grafted samples were investigated. The amounts of styrene homopolymer in the grafted samples is under 2% in the case of the preirradiation method and above 10% in the case of the simultaneous irradiation method. The activation energies were calculated to be 18 kcal/mole for grafting in the preirradiation method and 15 kcal/mole for weight increase of polyethylene films in styrene vapor. The difference in the dimensional expansion between in the direction of stretching and the direction prependicular to it is smaller with preirradiation grafting than with grafting by the simultaneous irradiation method. Differential thermal analysis of the grafted films shows an endothermic peak due thermal decomposition which decreases gradually from 450°C to 415°C with increase in degree of grafting from 30 to 60%. The lowering of this peak temperature appears at a lower degree of grafting when the preirradiation method is used. On the basis of these results, it is concluded that the reaction rate of radiation-induced grafting in the vapor phase depends closely upon the processes of adsorption, dissolution, and diffusion of styrene monomer in polyethylene films; in the case of simultaneous irradiation method, the reaction proceeds comparatively uniformly in the amorphous region, while in the case of the preirradiation method, the reaction proceeds mainly at the boundary of the crystalline and amorphous regions.     

Vapor-phase graft copolymerization of binary solid monomers onto poly(ethylene-co-vinyl acetate) film by ultraviolet irradiation

Vapor-phase graft copolymerizations of acenaphthylene–maleimide or acenaphthylene–maleic anhydride binary solid monomers onto poly(ethylene-co-vinyl acetate) films were carried out under ultraviolet irradiation. The extent of sorption of single or binary monomers increased with the increasing vinyl acetate content in the backbone polymers. The sorbed binary monomers were mainly composed of acenaphthylene, but the maleimide or maleic anhydride fraction increased with the increasing vinyl acetate content of the films and the composition was little affected by surface hydrolysis. In all series of graft polymerization of single or binary monomers the overall extent of grafting increased with the vinyl acetate content and was suppressed by the surface hydrolysis of the backbone film. The composition of the grafted copolymer, however, differed markedly, depending on the combination of binary monomers. The grafted copolymer in the acenaphthylene–maleimide system was composed mainly of acenaphthylene units, whereas that in the acenaphthylene–maleic anhydride system was composed mainly of maleic anhydride units. The results were compared with those of γ-ray grafting, and it was suggested that the contribution of a direct supply of monomers from vapor phase and the existence of an acetoxy group on the surface of the film should play an important role in the grafting reaction.     

Preparation of poly(ε-caprolactone)-co-poly(acrylic acid) by radiation-induced grafting

Acrylic acid was grafted onto poly(ε-caprolactone) (PCL) films by using electron beam (EB) preirradiation technique. The effect of reaction time, monomer concentration, radiation dose, time between irradiation and grafting, radiation atmosphere, and polymer crystallinity on the extent of grafting were studied. Silver and tin ions were attached to the grafted chains in order to study the grafting process. The irradiation in air was initially more rapid, but the final extent of grafting was the same when irradiated in nitrogen atmosphere. Maximum grafting extents exceeding 400% could be obtained. The optimal grafting was obtained at an acrylic acid to water ratio of 30 : 70. The grafting process could be initiated at a dose as low as 12 kGy. The grafting process proved to start at the surface and was extended into the bulk with time. The ability to form crystals was reduced as the grafting extent increased. The water uptake of the poly(ε-caprolactone)-graft-poly(acrylic acid) was increasing with increasing grafting extent, but reached a maximum of ca 100% for all grafting extents above 85%. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1805–1812, 1998     

Elevation of charring level of polyamide-6,6 films via ionic introduction of phosphoric acid and boric acid esters

Phosphorus and boron containing materials have the feature of increasing char formation, which can be effectively used as flame retardants especially in textiles. This paper discusses the ionic addition of phosphorus and boron esters to polyamide-6,6 (PA66), and its effect on the charring level. A mixture of phosphoric acid–boric acid ester at different degrees of esterification (ED) was prepared and two theoretical mechanisms for the esterification reaction were suggested. Ionically grafted polymer films were prepared by introducing the ester of highest ED to PA66–formic acid solution via three different processes: open air (cold) grafting, ultraviolet irradiation grafting, and hot vacuum oven grafting. Thermogravimetry was conducted for all synthesized esters and films, and the formation of new bonds between the ester and PA66 was verified using Fourier transform infrared spectroscopy.     

Radiation-induced grafting of diallyldimethylammonium chloride onto acrylic acid grafted polyethylene

Diallyldimethylammonium chloride (DADMAC) was grafted onto polyethylene (PE) films by a double grafting procedure. The PE film was initially modified by grafting acrylic acid (AA), through a mutual irradiation method. AA-g-PE film, thus obtained was subjected to subsequent radiation grafting reaction of DADMAC, to give a DADMAC-g-AA-g-PE film having a comb-type structure. The influence of different conditions, such as the extent of AA grafting, DADMAC concentration, absorbed dose and dose rate, on the grafting yield of DADMAC was investigated. A maximum DADMAC grafting of 30% was achieved. The equilibrium degree of swelling (EDS) of the grafted films were gravimetrically determined. TGA and FT-IR techniques were employed to characterize the grafted PE films.     

Effect of comonomer sorption on radiation-induced copolymer grafting onto polyethylene and EVA films in the vapor phase

Radiation-induced copolymer grafting of acenaphthylene and maleic anhydride onto polyethylene or EVA film in the vapor phase was carried out and the effect of comonomer sorption on the grafting was studied. When polyethylene film was used as a backbone polymer, the sorption of the binary monomers during the grafting increased linearly as the grafting reaction proceeded. The marked increase was probably caused by the formation of a grafted layer. Particularly, the sorption of maleic anhydride was brought about by the existence of a grafted layer. In grafting onto EVA film, the content of maleic anhddride in the grafted copolymer increased with the increasing content of vinyl acetate in EVA. Continuous measurements of sorption of the comonomers onto EVA and grafted EVA films were carried out by use of an electrobalance. The distinctive feature of the sorption was that the equilibrium sorption of acenaphthylene or maleic anhydride onto the grafted EVA film increased and the diffusion constants for both comonomers decreased markedly with increasing percentage of graft. The copolymer grafting was explained from these results by assuming that the monomer molecules are supplied to the propagating chain ends mostly through a sorbed state on the polymer film.     

Pre-irradiation induced grafting of styrene into crosslinked and non-crosslinked polytetrafluoroethylene films for polymer electrolyte fuel cell applications. I: Influence of styrene grafting conditions

Crosslinked and non-crosslinked polytetrafluoroethylene (PTFE) films [RX-PTFE and V-PTFE films, respectively], were irradiated in air at room temperature using γ-rays from a ⁶⁰Co source. The irradiated films were grafted with styrene in liquid phase. The grafting of styrene into PTFE films was proved by FT-IR spectroscopy. The influence of the reaction temperature and pre-irradiation doses on the resulted degree of grafting was discussed. The grafting speed and the degree of grafting were determined by the reaction temperature and pre-irradiation doses. The apparent activation energies were calculated as 39.7 kJ/mol for RX-PTFE films and 59.5 kJ/mol for V-PTFE films. The dependence index on absorbed doses at pre-irradiation for RX-PTFE films is 0.66, and for V-PTFE films it is 1.57. The geometric size changes of the grafted films were measured and discussed. Interestingly, the thickness of the grafted films was strongly influenced by the reaction temperature. The tensile strength and the elongation at break of the non-grafted and grafted RX-PTFE and V-PTFE films were measured. The grafted films then are sulfonated by chlorosulfonic acid for polymer electrolyte fuel cell (PEFC) applications and the highest IEC value gained is over 3. The analysis of the sulfonated films are now in progress.     

Radiation synthesis of acrylic acid onto poly(tetraflouroethylene-perflourovinyl ether) film: Chemical modifications and electrical conductivity

Graft-polymerization of acrylic acid (AAc) monomer onto poly(tetraflouroethylene-perflouro vinyl ether) (PFA) copolymer film was carried out using gamma irradiation technique to synthesize grafted copolymer film PFA-g-PAAc (PFA-COOH). The effect of the dose on the degree of grafting of AAc onto PFA film was investigated. The results showed that the degree of grafting increases with increasing the irradiation dose. The grafted [PFA-COOH] film was chemically modified by reaction with aniline to produce modified [PFA-CO-NH-ph] film, followed by sulphonation reaction to introduce sulfonic acid (SO₃H) groups to get other modified [PFA-CO-NH-ph-SO₃H] film. The chemical structures of the grafted and modified films were identified by FT-IR, XRD, and SEM. It is of particular interest to measure the electrical conductivity of grafted and modified membranes as a function of degree of grafting. It was found that the conductivity of the grafted films increases with increasing the degree of grafting, however a slightly increase in conductivity was observed in [PFA-CO-NH-ph-SO₃H] sample. The electrical conductivity property of the modified PFA membranes suggests their possible use for fuel cell applications.     

Radiation grafting of styrene onto poly(vinylidene fluoride) films in propanol: The influence of solvent and synthesis conditions

Electron‐beam‐irradiated poly(vinylidene fluoride) films were grafted with styrene with propanol or toluene as a solvent. The influence of the synthesis conditions and, more particularly, of the solvent was investigated. In propanol, the order of dependence of the grafting rate is 0.43 on the pre‐irradiation dose and 1.2 on the monomer concentration. The activation energy of the grafting reaction in propanol is approximately 73 kJ/mol. Both the initial grafting rate and the saturation degree of grafting are considerably higher in propanol, which is unable to swell polystyrene grafts, than in toluene, which diffuses with styrene through the grafted moiety. The grafting solvent also influences the structure of the membrane: films grafted in propanol have a much reduced elongation at break and a rougher surface. It is suggested that phase‐separated polystyrene domains may be larger when grafting is carried out in a styrene–propanol solution. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 1512–1519, 2000     

Radiation-induced graft polymerization of acrylamide I. Preparation conditions and gel determination for polyethylene-grafted films

Radiation-induced graft polymerization of acrylamide (AAm) onto low-density polyethylene(LDPE) film has been investigated. The appropriate reaction conditions at which the graft polymerization was carried out successfully were selected. It was observed that the grafting process was enhanced remarkably by using distilled water as diluent. In this grafting system ammonium ferrous sulphate (Mohr's salt) was used as inhibitor to minimize the homopolymerization of AAm and the suitable concentration of such inhibitor was found to be 3 wt %. The dependence of the grafting rate on the monomer concentration was calculated to be 2.9 order, regardless of the irradiation atmosphere (N₂ gas or under vacuum). When the radiation grafting process was carried out under vacuum, higher degrees of grafting were obtained as compared to those in nitrogen gas or in air atmosphere. Network structure was formed in the graft copolymer and the gel formation was determined in the p-xylene-extracted grafted films. Results showed good evidence that the grafting process takes place by the front mechanism.     

Kinetic approach to radiation-induced grafting in the polyethylene–styrene system. II

The investigation method reported in the previous paper was applied to four reaction methods: preirradiation method with reaction in liquid monomer, preirradiation method with reaction in monomer vapor, simultaneous irradiation method in liquid, and simultaneous irradiation method in vapor. The increasing patterns and values of the degree of grafting experimentally obtained roughly agreed with those calculated by using the same rate constants. At high monomer concentration, the rate of grafting was small; at low monomer concentration, the rate of grafting was large. Strictly speaking, the data by simultaneous irradiation method were somewhat larger than those by calculation. Two additional factors, as homopolymerization and the grafting from the radicals formed on the grafted polystyrene, were considered and discussed. The rate constants obtained were also discussed.     

Use of carbon suboxide to obtain block and graft copolymers. II. Grafting of carbon suboxide on polyethylene

Experiments have been carried out on grating of carbon suboxide on nonactivated polyethylene films and on films previously activated by ultraviolet irradiation and by γ-irradiation. The experiments gave a grafted copolymer. A grafted copolymer was also obtained on grafting carbon suboxide in solution on polyethylene films preactivated by means of ozonization at 70°C. Examination of the copolymer indicated its structure to be cross linked. It has been proved that below 50°C single molecules of carbon suboxide react with polyethylene. The polyethylene thus modified is then easily surfacedyed.     

Gas transport in surface grafted polypropylene films with poly(acrylic acid) chains

This work describes the grafting reaction of poly(acrylic acid) (PA) onto the surface of polypropylene (PP) films carried out with ultraviolet radiation, using benzophenone as photoinitiator and water as solvent. By increasing the reaction time, graft percentages of 3.5, 6.5, 12.9, 19.8, 29.4, and 36.0% were obtained. Micrographs of the modified films show that grafting exclusively occurs on the PP films surface. The values of the permeability coefficient of oxygen, nitrogen, carbon dioxide, carbon monoxide, argon, methane, ethane, ethylene, and propane across the grafted films undergo a sharp drop. The interpretation of the permeation results suggest that radicals created in the tertiary carbons of the grafted chains by effect of UV light or by chain transfer reactions may highly crosslink the PA grafted layer. A rigid layer involving both strong hydrogen bonding and chains crosslinking is formed at grafting percentages of 3.5% that strongly hinders gas permeation across that layer. Destruction of hydrogen bonding by partially replacing protons of acrylic acid residues by sodium/silver cations increases the permeability of the surface grafted films. Finally, the films permselectivity is hardly affected by the grafted layer. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2421–2431, 2007     

Photocrosslinking of elastomer systems. II. Ultraviolet light-induced reactions in an EPDM modified by grafting of benzoin derivatives

Photocrosslinking experiments were performed on elastomeric polymer films (EPDM) previously modified by grafting a photosensitive initiator (benzoin derivative) onto the macromolecular backbone. This modification was performed by a series of Friedel–Crafts reactions and the resulting materials were characterized by infrared (IR) spectroscopy in conjunction with model reactions. After ultraviolet (UV) irradiation the photocrosslinked samples were studied by IR spectroscopy in conjunction with the measurement of physical properties. It apperared that grafting the photosensitizer onto the elastomer considerably enhances the crosslinking reaction even with a limited quantity of grafted benzoin derivative. Moreover, the results obtained suggest that the structure of the resulting networks is strongly dependent on the crosslinking process used; that is, curing the elastomer with peroxide or UV irradiation either of a blend of elastomer and photosensitizer or of the same elastomer modified by grafting the chromophore.     

Radiation-induced graft copolymerization of N-vinyl carbazole and methyl methacrylate onto cellulose acetate film

N-Vinyl carbazole methyl methacrylate, and the binary mixtures of these monomers were grafted onto cellulose acetate films by taking recourse to Co-60 simultaneous irradiation grafting technique. The effect of various parameters (e.g., solvents, radiation dose, compositions of the monomers, and concentration of the monomers) on the extent of grafting in unitary and binary systems were studied. The optimum conditions for grafting were evaluated. The sensitizing effect of one monomer in the presence of other in the binary system was identified. The relative molecular reactivity and reactivity ratios were computed and these were used in explaining sensitization and the effect of monomer compositions on the extent of grafting in the binary system.     

Radiation-induced grafting of perfluorinated vinyl ether into fluorinated polymer films

We report herein the first successful grafting of perfluorinated vinyl ether monomer into base polymer films by simultaneous radiation method. 2-Bromotetrafluoroethyl trifluorovinyl ether (BrTFF) could be grafted into poly(ethylene-co-tetrafluoroethylene) (ETFE) films by γ-rays irradiation at room temperature. The grafting yield increased linearly with an increase in the dose up to 1400 kGy. The required dose for a satisfactory grafting yield, such as 20%, was as high as ca. 400 kGy probably due to low polymerization reactivity of fluorinated monomers. However, the solvent and catalyst had no positive influence for improving the grafting yield. FTIR spectra and SEM-EDS testified that BrTFF was successfully grafted into ETFE films homogeneously in the perpendicular direction. The thermal analysis of the grafted films further indicated no phase separation between poly(BrTFF) grafts and ETFE films, probably owing to high compatibility of the fluorinated grafts and base polymers.     

Microwave-Assisted Synthesis and Characterization of Poly(itaconic acid) Grafted Gellan Gum

Poly(itaconic acid) was grafted on GG in aqueous medium under microwave irradiation using a catalytic amount of BPO. Grafted copolymers (GG-g-PIA) were characterized by FT-IR, TGA, and SEM techniques. The influence of microwave power, exposure time, and composition of the reaction mixture on extent of grafting was studied. Conditions for obtaining the highest extent of grafting were optimized. The rate of grafting was determined from weight measurements. The overall activation energy for grafting is found to be to be 28.3 kJ/mol, indicating the possibility of occurrence of the grafting process with absorption of low thermal energy.     

Graft copolymers obtained by radiation grafting of methacrylic acid onto polypropylene films

Direct radiation grafting of methacrylic acid (MAA) onto polypropylene films (PP) was studied. The effect of different solvents such as benzene, distilled water, dimethyl formamide, isopropanol, isopropanol/water-mixture, on the swelling and the grafting process of MAA onto (PP) films was investigated. It was found that the grafting process was enhanced under vacuum irradiation in benzene as a diluent for MAA as compared with other solvents examined. The dependence of the grafting rate on such monomer concentrations was found to be 1.2 order. The relationship between the grafting rate and film thickness gave a negative first order dependence. This grafting system proceeded by a diffusion controlled process. Some selected properties of the grafted films such as mechanical and electrical properties, swelling behaviour, and gel determination, were also investigated.     

Surface modification of polyolefins by photografting of acrylic monomers

High-speed surface modification of polypropylene (PP) and polyethylene (PE) films has been achieved by liquid phase photograft polymerisation of acrylic acid (AA) and hydroxypropyl acrylate (HPA). Benzophenone was used as photoinitiator to generate polymer radicals at the surface of the polyolefin film. The grafting reaction was carried out in aqueous solution or with the neat monomer, which was laminated between two PP films, in the presence of air. Under the intense illumination of a UV-curing line, acrylic acid was grafted within seconds to polypropylene films or fabrics, which were thus made hydrophilic. Direct evidence of surface grafting was obtained through infrared spectroscopy analysis and surface energy measurements. This continuous photografting process proved to be very efficient to improve the adhesion of UV-cured acrylate coatings on polyolefin-made materials.