Nuclear magnetic resonance study of rubber–carbon black interactions

The mobilities of polymer chain segments in mixtures of rubber and carbon black were investigated by nuclear magnetic resonance. Spin–spin relaxation time (T₂) measurements on cis-polybutadiene and ethylene–propylene–diene rubber (EPDM) bound rubbers detected at least two relaxing regions: an immobile region and a relatively free region. The molecular motions in the relatively free region are still constrained compared to those of the pure gum.     

Polymer grafting onto carbon black by use of TEMPO-terminated polystyrene with controlled molecular weight

The grafting of polystyrene with controlled molecular weight and narrow molecular weight distribution onto the carbon black surface through the trapping of polymer radicals formed by the thermal dissociation of 2,2,6,6-tetramethyl-1-piperidinyloxy (TEMPO)-terminated polystyrene (PSt-TEMPO) by the carbon black surface was investigated. PSt-TEMPO was prepared by living radical polymerization of St with the benzoyl peroxide/TEMPO system. When PSt having no terminal TEMPO moiety was heated with carbon black, no grafting of PSt onto the surface was observed. On the contrary, by the heating of PSt-TEMPO with carbon black in m-xylene at 125°C, PSt with controlled molecular weight and narrow molecular weight distribution was grafted onto the surface: the percentage grafting of PSt (M_n = 3.2 × 10³;M_w/M_n = 1.07) onto furnace black was determined to be 16.0%. On the basis of the above results, it is concluded that PSt radicals formed by the thermal dissociation of the C ON bond between PSt and TEMPO are trapped by polycondensed aromatic rings of carbon black. The mole number of grafted PSt chains on the carbon black surface decreased with increasing molecular weight of PSt-TEMPO. PSt-grafted carbon black gave a stable colloidal dispersion in THF. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 3165–3172, 1998     

Grafting onto carbon black by the reaction of reactive carbon black having masked isocyanate or acyl azide group with functional polymers

Although isocyanate group (NCO) introduced onto carbon black surface was inactivated rapidly upon storage, it could be stabilized by masking the NCO group with active hydrogen compounds such as acetylacetone, diethyl malonate, and sodium hydrogensulfite. Upon heating these carbon blacks having masked NCO group at 150°C, the NCO group was regenerated on carbon black by the decomposition of the masked NCO group. On the other hand, acyl azide (CON₃) group introduced onto carbon black was stable at below 20°C, but readily decomposed to NCO group by heating. By means of the reaction of NCO group on carbon black with functional polymers having hydroxyl, amino, and carboxyl group, these polymers were effectively grafted onto carbon black surface. When carbon black having CON₃ group was used as reactive carbon black, the grafting ratio of diol-type polyethylene glycol (M_n = 8.2 × 10³), polyethyleneimine (M_n = 2.0 × 10⁴), polyvinyl alcohol (M_n = 2.2 × 10⁴), and bifunctional carboxyl-terminated polystyrene (M_n = 1.1 × 10⁵) was determined to be 29.7, 81.7, 32.2, and 50.4%, respectively. The number of grafted polymer chain decreases with an increase in molecular weight of the polymers, because the shielding effect of NCO group by grafted polymer chain is enhanced with an increase in molecular weight of the polymer.     

Radical polymerization of methyl methacrylate initiated by an enolizable ketone–carbon black system

The polymerization of methyl methacrylate (MMA) initiated by an enolizable ketone (R₁? CO? CH₂? CO? R₂)-carbon black system was investigated. Although enolizable ketone itself could not do so, the polymerization of MMA was initiated by enolizable ketone in the presence of carbon black. In addition, a chloranil-enolizable ketone system was able to initiate the polymerization of MMA. It was found that the enol form of the ketone and quinonic oxygen groups on the carbon black surface played an important role in the initiation system; namely, it was considered that the polymerization was begun by the ketone radical (R₁? CO? CH? CO? R₂) formed by a one-electron transfer reaction from enolate ion to quinonic oxygen groups. The effect of solvent on the process was also studied. The rate of the polymerization increased, depending on the solvent used, in the following order: benzene < 1,4-dioxane < dimethyl sulfoxide < N,N-dimethylformamide < N-methyl-2-pyrrolidone. Furthermore, it became apparent that during the polymerization poly(methyl methacrylate) was grafted onto the carbon black surface (grafting ratio was ca. 40% when benzene was used as solvent) and the carbon black obtained gave a stable colloidal dispersion in organic solvent.     

Thermal expansion,free volume,and molecular mobility in a carbon black-filled elastomer

The thermal expansion of a butadiene–styrene copolymer filled with carbon blacks differing tenfold in mean particle size (HAF and MT) was investigated. The glass transition was unaffected by MT and was raised only 0.2°C for every 10 parts per hundred by weight of polymer of HAF black added. The coefficient of expansion of the polymer component of the composite in the rubbery region was substantially unaffected by either carbon black, but decreased markedly with increasing black loading in the glassy state. These results suggest that free volume is not altered appreciably by the presence of the filler in the rubbery state, but expands with decreasing temperature below T_g. The latter effect is explained by dilatation due to stresses set up around filler particles, arising from differences in the expansion coefficients of filler and polymer, which are not relieved in the glassy state. The near invariability of T_g and of the rubbery fected by adsorption of polymer segments on the carbon black surface. A conservative rough estimate indicates that restriction of segmental motion is confined to a 30 Å layer around the particles in which T_g is elevated by only 10°C.     

Factors affecting electrical conductivity of carbon black-loaded rubber. II. Effect of concentration and type of carbon black on electrical conductivity of SBR

Effect of the concentration of four types of carbon black, namely, HAF, FEF, ISAF and GPF, on the electrical conductivity of SBR (1502) was studied. The anomalous behavior of conductivity [σ_min in σ(T) curves] becomes more pronounced as we approach a characteristic value of carbon concentration, F₀, at which maximum anomaly occurs; F₀ was found to depend on the type of carbon black. Moreover, the depth of the valley shape of the σ(T) curve increases with the particle size of carbon black used.     

Grafting onto carbon black by the reaction of reactive carbon black having epoxide groups with several polymers

The grafting of functional polymers onto carbon black surface by the reaction of epoxide groups introduced onto the surface was investigated. The introduction of epoxide groups was achieved by the reaction of the phenolic hydroxyl and carboxyl groups on carbon black with chloromethyloxirane in the presence of sodium hydroxide. The amount of epoxide groups introduced onto the channel black Neospectra II was equal to 0.40 meq/g. The epoxide groups were reacted with polypropylene glycol, silicone diol (SDO), silicone diamine (SDA), and polyethyleneimine to give polymer-grafted carbon blacks. For example, the percentage of grafting of SDO (M_n = 1.0 × 10³) and SDA (M_n = 3.9 × 10³) reached to 23.6 and 67.2%, respectively. The percentage of grafting increased with the molecular weight (M_n) of the polymers, while the number of grafted chain (G_n) decreased. In the case of SDO, the relationship between M_n and G_n was found to be G_n = 4.68 × 10^?2 M. The carbon black obtained from the reaction gave stable colloidal dispersions in tetrahydrofuran and the stability of dispersion increased with an increase in the percentage of grafting.     

ATRP of butyl acrylates from functionalized carbon black surfaces

The functionalization of carbon black surface with atom transfer radical polymerization (ATRP) initiating sites and subsequent ATRP of n‐butyl acrylate (n‐BA) and t‐butyl acrylate (t‐BA) from the surface of carbon black is reported. The polymerizations were carried out using CuBr/N,N,N′,N″,N″‐pentamethyldiethylenetriamine as the primary catalytic system in anisole at 70 °C. The initiator density on carbon black surface was tuned and the effect of initiator density on the polymers grafted on the surface was illustrated. Polymerizations were also performed in the presence of a sacrificial initiator to indirectly monitor the molecular weight evolution of polymers formed in the system. Block copolymerization of t‐BA initiated from poly(n‐BA) grafted carbon black was conducted to achieve water‐dispersible carbon black composites after cleavage of the t‐butyl groups. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4695–4709, 2005     

Reinforcement by carbon black considered as a rate process

Summary Following a survey of the behaviour of elastomers loaded with carbon black, a mechanism of reinforcement is proposed which is based upon theDannenberg's concept of “mobile absorption” or “molecular slippage” of elastomer macromolecules on the carbon black surface, and treats their motion as a rate process. The behaviour of single molecular chains is described in detail.

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Zusammenfassung Aus einer kritischen Betrachtung des Verhaltens ru?gefüllter Elastomerer wurde ein Mechanismus für die Verst?rkung vorgeschlagen, demDannenberg's Konzept der „mobilen Adsorption“ oder „molekularen Gleitung“ der Elastomer-Makromoleküle auf der Ru?oberfl?che zugrundeliegt. Ihre Bewegung wurde kinetisch behandelt. Das Verhalten einzelner Molekülketten wird im Detail beschrieben.

     

The effect of different types of carbon blacks on the rheological and thermal properties of acrylonitrile butadiene rubber

The influence of two types of carbon black filler N330 and N990 (primary particle size 46 nm and >230 nm) on elastomeric composites based on acrylonitrile-butadiene rubber (NBR) have been investigated. The activation energy (E _a) were determined from two high temperature rheokinetic curves (T ₁ = 180 °C and T ₂ = 190 °C). For tensile testing, the compounds with different content of carbon black were vulcanized in a hydraulic press at 150 °C. The stress-strain experiments were performed before and after ageing the specimens in an air-circulating oven at 100 °C for 168 h. The thermal degradation and thermal stability of carbon black filled NBR rubber was investigated by thermogravimetric analysis in a flowing nitrogen atmosphere at a heating rate of 10 °C/min.     

Electric,dielectric, and dynamic mechanical behavior of carbon black/styrene‐butadiene‐styrene composites

The conductivity of styrene‐butadiene‐styrene block copolymers containing different amounts of extraconductive carbon black (CB) was investigated as a function of the mold temperature. The composites exhibited reduced percolation thresholds (between 1.0 and 2.0 vol % CB). The dynamic mechanical analysis characterization revealed that the glass‐rubber‐transition temperatures of both segments were not affected by the CB addition, although the damping of the polybutadiene phase displayed a progressive drop with an increase in the CB concentration. The normalized curves of tan δ/tan δ_max (where tan δ represents the value of the loss tangent at any measurement temperature and tan δ_max represents the loss tangent peak value at the corresponding temperature T_max) versus T/T_max (where T is the temperature and T_max is the maximum temperature), corresponding to both polystyrene and polybutadiene phases as well as the activation energy related to the glass‐rubber‐transition process, did not present any significant change with the addition of CB. The dielectric analysis revealed the presence of two relaxation peaks in the composite containing 1.5 vol % CB, the magnitude of which was strongly influenced by the frequency, being attributed to interfacial Maxwell‐Wagner‐Sillars relaxations caused by the presence of different interfaces in the composite. The mechanical properties were not affected by the presence of CB at concentrations of up to 2.5 vol %. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2983–2997, 2003     

Cationic grafting from carbon black. II. Polymerization of styrene initiated by CO+ClO group on the surface of carbon black

The cationic grafting of polystyrene initiated by carbon black containing the CO⁺ClO group was investigated. The introduction of CO⁺ClO groups onto a carbon black surface was achieved by the reaction of AgClO₄ with carbon black that contained a COCI group. The latter was introduced by the reaction of carboxyl groups with SOCl₂. It was found that polystyrene chains could be grown from CO⁺ClO groups on the surface of carbon black. Moreover, polystyrene was effectively grafted from carbon black: the grafting ratio at 20°C increased to 58% as conversion increased. Furthermore, the grafting ratio and molecular weight of ungrafted polystyrene decreased with an increase in polymerization temperature. These results were explained by the fact that the increasing temperature of the polymerization caused an increase in the rate of chain transfer reaction of the growing polymer chain to the monomer. The carbon black obtained from the reaction produced a stable colloidal dispersion in a good solvent for polystyrene.     

Compression stress relaxation in carbon black reinforced HNBR at low temperatures

Findings of a study of stress relaxation behaviour of hydrogenated nitrile butadiene rubber (HNBR) at nominal compressive strains up to 0.4 and temperatures above and below the glass transition temperature T_g are reported. Two formulations of a model HNBR with 36% acrylonitrile content and carbon black (CB) loading of 0 and 50 phr were investigated. The relaxation function of HNBR is found to be independent of strain at temperatures right above the T_g or at times longer than 10⁻³ s for the deformations employed. CB imparts higher long-term stiffness and also larger relaxation strength at times longer than 10⁻⁴ s to the HNBR, but it does not affect the relaxation behaviour of the rubber in the time span from 10⁻³ – 10⁴ s. In addition, the relationship between the strain energy function of HNBR and temperature is demonstrated to have a complex concave-downward shape which is affected by two competing contributions of entropy elasticity and the stress relaxation.     

Cationic grafting from carbon black. VII. Grafting of polyacetals by cationic ring-opening polymerization of trioxane and 1,3-dioxolane initiated by CO+ClO4− groups on carbon black

The cationic ring-opening polymerization of trioxane and 1,3-dioxolane was found to be initiated by CO⁺CIO₄^? groups on a carbon black surface, which were introduced by the reaction of COCI groups with AgCIO₄. The activation energy of the ring-opening polymerization of trioxane was estimated to be 15.5 kcal/mol. In the polymerization system, poly(oxymethylene) and poly(1,3-dioxolane) formed were effectively grafted onto carbon black depending upon the propagation of these polymers from the carbon black surface; for instance, the grafting ratio of poly(oxymethylene) onto carbon black increased with an increase in conversion and went up to about 180%. Although the grafted chain of poly(oxymethylene) was subject to stepwise thermal depolymerization from the chain ends, the thermal stability of poly(oxymethylene)-grafted carbon black was improved by acetylation of hemiformal end groups. The molecular weight of ungrafted poly(oxymethylene) formed in the polymerization was determined to be 1.8–2.0 × 10⁴. Furthermore, the copolymerization of trioxane with 1,3-dioxolane, styrene, and other comonomers initiated by CO⁺CIO₄^? groups and the thermal stability of these acetal copolymer-grafted carbon black were investigated.     

Effects of carbon filler on sorption and diffusion of gases through rubbery materials

Effects of carbon filler on the sorption and diffusion of carbon dioxide in natural rubber and in styrene-butadiene rubber have been studied. Sorption isotherms conform to Henry's law in unfilled rubber and to Langmuir's law in carbon black. The isotherms in filled rubber exhibit a combination of the two sorption modes. The Henry's law solubility parameter k_D increases with carbon filler content; the Langmuir saturation constant C′_A initially is constant with filler level, but then decreases abruptly when carbon particles begin to aggregate. The diffusion coefficient decreases with increasing filler content, presumably owing to geometric effects and to polymer chain immobilization in the interfacial regions.     

Living cationic polymerization of isobutyl vinyl ether by the carboxyl group of the carbon black/zinc chloride initiating system

The effect of zinc chloride (ZnCl₂) on the cationic polymerization of isobutyl vinyl ether (IBVE) initiated by carboxyl groups on a carbon black surface was investigated. Although the polymerization of IBVE was initiated by carboxyl groups on the surface, the rate of polymerization was small and the molecular weight distribution (MWD) of poly IBVE was very broad. The rate of the polymerization was found to be drastically increased, and 100% monomer conversion was achieved in a short time by the addition of ZnCl₂. The number-average molecular weights (M_n) of the polyIBVE were directly proportional to monomer conversion in the polymerization initiated by the carbon black/ZnCl₂ system. By addition of the monomer at the end of the first-stage polymerization, the added monomer was smoothly polymerized at the same rate as in the first stage. The M_n of the polymer was in excellent agreement with the calculated value, assuming the polyIBVE chain forms per unit carboxyl group on the surface and MWD was narrow (M_w/M_n = 1.2 ～ 1.3). Based on the results, it is concluded that carbon black/ZnCl₂ system has an ability to initiate the living cationic polymerization of IBVE. Furthermore, it was found that polyIBVE was grafted onto the carbon black surface after the quenching of the living polymer with methanol. © 1995 John Wiley & Sons, Inc.     

Factors affecting electrical conductivity of carbon black-loaded rubber. I. Effect of milling conditions and thermal-oxidative aging on electrical conductivity of haf carbon black-loaded styrene–butadiene rubber

Styrene–butadiene rubber (SBR-1502) loaded with 50 phr carbon black (HAF) was prepared. The electrical conductivity of rubber vulcanizates was measured. It was found that milling conditions have a marked effect on the temperature dependence of the electrical conductivity σ(T) of test samples. In this case, the resistivity of prepared samples increases with remilling and has a minimum value on the σ(T) curve. Thermal-oxidative aging of such vulcanizates decreases the conductivity of the prepared samples.     

Effect of carbon black on the thermal properties and flammability of cis-1,4-polyisoprene vulcanizates

The effect of carbon black with various particle sizes and specific surfaces on the thermal properties of the sulphur vulcanizates ofcis-1,4-polyisoprene was studied by means of thermal analysis. It was found that the addition of carbon black does not change the nature of the thermal processes in isoprene rubber vulcanizates essentially, but it distincly affects the positions of the peaks recorded in the DTA curves. The specific surface of carbon black affects the temperature of the first exothermic process and the temperature and rate of destruction of cross-linked polyisoprene. The presence of carbon black brings about a reduction in the flammability ofcis-1,4-polyisoprene vulcanizates. The specific surface of carbon black influences the value of the oxygen index OI.

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Zusammenfassung Mittels Thermoanalyse wurde der Einfluß von Ruß mit unterschiedlicher Partikelgröße und unterschiedlicher spezifischer Oberfläche auf die thermischen Eigenschaften von Schwefelvulkanisaten von cis-1,4-Polyisopren untersucht. Es wurde festgestellt, daß die Zugabe von Ruß die thermischen Vorgänge in Isoprengummivulkanisaten nicht wesentlich verändert, daß jedoch die Lage der in den DTA-Kurven aufgezeichneten Peaks eindeutig beeinflußt wird. Die spezifische Oberfläche von Ruß beeinflußt die Temperatur des ersten exothermen Vorganges sowie Temperatur und Geschwindigkeit von Abbau des vernetzten Polyisoprenes. Die Gegenwart von Ruß führt eine Verminderung der Entflammbarkeit voncis-1,4-Polyisopren-Vulkanisaten herbei. Die spezifische Oberfläche von Ruß beeinflußt den Wert der Sauerstoffzahl.

     

A novel dispersant for preparation of high loading and photosensitive carbon black dispersion

High loading of stable carbon black (CB) dispersion in organic solvent, PGMEA, was prepared by a ball‐milling process when using poly(styrene‐EHA‐HEMA)‐block‐poly(styrene‐EHA‐HEMA‐DMAEMA) (P(SEH)‐b‐P(SEHD)) as a dispersant. The P(SEH)‐b‐P(SEHD) containing P(SEH) as a steric chain and P(SEHD) as an anchoring chain was prepared by TEMPO‐mediated polymerization. The tertiary amine group of DMAEMA in P(SEHD) chain could be adsorbed onto CB by the interaction with the carboxylic acid group on surface of CB and the P(SEH) chain could provide sufficiently steric repulsion force to avoid the aggregation of CB. In addition, a photosensitive dispersant, P(SEH)‐b‐P(SEHD)_C?C, containing the methacrylate double bond side group was also synthesized and was used to prepare stable CB dispersion in PGMEA. The effects of the molecular weight between steric and anchoring chains, the content of tertiary amine, and the amount of methacrylate double bond in the dispersant on the particle size of CB were investigated. Furthermore, the influences of various surface properties of CB, such as specific surface area, content of carboxylic acid group, and size of primary particle, on the particle size of CB in dispersion were also discussed. Finally, the photosensitivity of P(SEH)‐b‐P(SEHD)_C?C/CB composite was monitored by a photodifferential scanning calorimeter. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 6185–6197, 2008     

Conductive polyethylene-carbon black composites by elongational-flow injection molding Part 3. Study of the structure and morphology

The morphology and structure of high molecular weight linear polyethylene (M _w 450000) filled with carbon black and processed using molds that introduce an elongational flow component during injection molding has been examined using electron microscopy and x-ray diffraction techniques. The study of fracture surfaces reveals the display of shish-kebabs oriented along the injection direction with segregated longitudinal channels of carbon black particles. Molecular and lamellar changes in orientation are, furthermore, studied across the thickness of the moldings. It is shown that addition of carbon black particles to injection-molded polyethylene induces significant changes in lamellar orientation. Thus, while lamellar overgrowth proceeds perpendicular to the fiber axes within carbon free channels, lamellae grow randomly within carbon-enriched regions where flow is less pronounced.