Anionic block copolymerization of ϵ-caprolactam

?-Caprolactam anionic homopolymerization was studied in the presence of different model activators. On the basis of the results ester- and isocyanate-terminated polymers were used as macroactivators and nylon-6–polyvinyl or polydiene block copolymers were synthesized in high yields. The physical properties and morphology of a nylon–polybutadiene triblock copolymer were characterized.     

Synthesis of nylon 6–clay hybrid by montmorillonite intercalated with ϵ-caprolactam

It was found that montmorillonite was intercalated with ?-caprolactam. X-ray diffraction revealed that the chain axes of the ?-caprolactam were parallel to the montmorillonite plates. The intercalated montmorillonite was swollen by molten ?-caprolactam at 200°C. ?-Caprolactam and 6-aminocaproic acid (accelerator) were polymerized with the intercalated montmorillonite at 260°C for 6 h, yielding a nylon 6-clay hybrid. X-ray diffraction and transmission electron micrography revealed that the silicate layers of the hybrid were uniformly dispersed in the nylon 6 matrix. Mechanical properties of the hybrid were improved. The strength and the modulus of the hybrid increased compared with the previously reported nylon 6 clay-hybrid (NCH) synthesized by montmorillonite intercalated with 12-aminolauric acid. The heat distortion temperature (HDT) of the hybrid was 164°C, which was 12°C higher than that of NCH. © 1993 John Wiley & Sons, Inc.     

Hydrogen bonded complexes of ϵ-caprolactam

The ultraviolet absorption band of a complex between 9-ethyladenine and ∈-caprolactam has been observed at a wavelength longer than that of the absorption band for the 9-ethyladenine monomer. Absorbance values (at 277.5 mμ) of solutions that contained 9-ethyladenine and different concentrations of ∈-caprolactam in cyclohexane were determined at different temperatures. Linear plots were utilized to determine the apparent association constant (K′ ) of the 9-ethyladenine-caprolactam complex over the range of 25° to 60°. The K′ values for the complex of 4-aminopyrimidine and ∈-caprolactam were determined for the same temperature range from the absorbance of cyclohexane solutions at 282.5 mμ. The K' values of the two complexes are the same at 25°, but ∈-caprolactam is more strongly bonded to 9-ethyladenine than to 4-aminopyrimidine at elevated temperatures. The synthesis of 4-amino-1-ethylbenzimidazole hydro-chloride was performed. An attempt to detect a complex between ∈-caprolactam and 4-amino-1-ethylbenzimidazole in a cyclohexane solution was not successful.     

Formation and compatibilizing effect of the grafted copolymer in the reactive blending of 2-diethylsuccinate containing polyolefins with poly-ϵ-caprolactam (nylon-6)

The intermolecular reaction and its role in determining the partial compatibility between diethylsuccinate containing linear low-density polyethylene or ethylene propylene copolymer and poly-ϵ-caprolactam (PA6) has been investigated in the melt using a Brabender mixer. The reaction product has been submitted to selective solvent extraction with formic acid and n-heptane; the characterization of the two extracted fractions and the insoluble residue has demonstrated the formation of a polyolefin–nylon (PO–PA6) grafted copolymer. The formation of grafted copolymer has an evident effect on the compatibilization of the two original polymers, indeed the differential scanning calorimetry analysis shows a remarkable decrease of temperature and enthalpy of PA6 crystallization. Moreover scanning electron microscopy micrographs show clear evidence of size reduction of PA6 domains associated with improved interface interactions. © 1998 John Wiley & Sons, Ltd.     

Synthesis of copolyamides based on ε-caprolactam and AH salt in the presence of cationic resin

Copolyamides based on ε-caprolactam and AH salt were prepared by copolymerization of various combinations of ε-caprolactam and AH salt in the presence of a cationic resin. In terms of adhesivity towards metals they have proved their superiority over nylon 6, nylon 6, 6, and the copolyamides of ε-caprolactam and AH salt, prepared in presence of water. Adhesive property of the copolyamide was found to be increased with increasing proportion of AH salt in the combinations. ε-Caprolactam (1 part) and AH salt (5 parts) in presence of a cationic resin (0.55%) were copolymerized to give a best performing copolyamide: yield 93%, mp 232°C, relative viscosity 2.42, and shear tensile strength 620 kg/in.²     

Ring‐opening polymerization of ϵ‐caprolactam and ϵ‐caprolactone via microwave irradiation

A novel process for synthesizing nylon‐6 and poly(?‐caprolactone) by microwave irradiation of the respective monomers, ?‐caprolactam and ?‐caprolactone, is described. The ring opening of ?‐caprolactam to produce nylon‐6 was performed in a microwave oven by the forward power being controlled to about 90–135 W in the presence of an ω‐aminocaproic acid catalyst (10 mol %) and for periods of 1–3 h at temperatures varying from 250 to 280 °C. The ring opening of ?‐caprolactone to produce poly(?‐caprolactone) was performed in a microwave oven by the forward power being controlled to about 70–100 W for a period of 2 h in the presence of stannous octoate with and without 1,4‐butanediol over a temperature range of 150–200 °C. The yields, conditions of the reactions, and properties of the products generated relative to the thermal processes are discussed. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2264–2275, 2002     

Block copolymerization. V. Block anionic polymerization of lactams

Bischloroformates of hydroxy-terminated poly(tetramethylene glycol) (PTG) and polystyrene (PSt) were prepared and used as the initiators for the anionic polymerization of α-pyrrolidone and ε-caprolactam in bulk at 30°C and 80°C, respectively. Initiation efficiency was sufficiently high to give well-defined nylon–PTG(or PSt)–nylon block copolymers. Both the yield and the viscosity of the block copolymer increased with polymerization time up to 50% conversion of the lactam.     

Influence of addition of olefins on the alternating copolymerization of carbon monoxide and ethylenimine by azobisisobutyronitrile or by γ-ray irradiation

The alternating copolymerization of carbon monoxide and ethylenimine to give poly-β-alanine could be initiated by γ-irradiation but hardly by α,α'-azobisisobutyronitrile (AIBN). It was found that in the case of the addition of olefin, this system could be copolymerized even by AIBN and that, in the γ-ray copolymerization of carbon monoxide and ethylenimine, the addition of olefin brought about an increase in the copolymer yield. No difference was observed between the nature of copolymers obtained by AIBN and those obtained by γ-irradiation, except in the system carbon monoxide–ethylenimine–ethylene. An increase in the amount of reacted olefin gave rise to an increase in copolymer yield. The melting points of the copolymers were in the range 295–335°C. The infrared spectra, x-ray diffraction diagrams, and NMR spectra of the copolymers were almost identical with that of poly-β-alanine obtained by the hydrogen-migration polymerization of acrylamide. Paper chromatographic analysis of the hydrolysis product of the copolymer showed the existence of β-alanine, ethylamine, and δ-aminovaleric acid homolog in the products. From these results, it was concluded that terpolymerization of carbon monoxide, ethylenimine, and olefin took place in the presence of AIBN or γ-irradiation which gave a crystalline solid copolymer containing the units of nylon 3 and nylon 5. A mechanism of this copolymerization was proposed on the basis of these results.     

Lactone polymers. VIII. Dynamic mechanical properties of ϵ-caprolactone and γ-(tert-butyl)-ϵ-caprolactone copolymers

The temperature dependencies of dynamic mechanical properties have been determined with a torsional pendulum for copolymers of ?-caprolactone and γ-(tert-butyl)-?-caprolactone over the entire composition range. Copolymers containing at least 25 mol % (33 wt %) of γ-(tert-butyl)-?-caprolactone units are amorphous in nature. The experimentally obtained glass transition temperatures of the copolymers and poly(γ-(tert-butyl)-?-caprolactone) were used to calculate the glass transition temperature of amorphous of poly(?-caprolactone) according to the Fox relation. This value of ?70°C is in excellent agreement with values obtained from similar calculations based on compatible blends of poly(?-caprolactone) with other homopolymers.     

Anionic polymerization of ϵ-caprolactam activated with phosphadiazines

Phenylphosphonyl-N,N′-biscaprolactam (I) and phenylphosphonyl-N,N′-bis(3,5-dimethylpyrazole) (II) were synthesized and found to be very efficient activators for the anionic polymerization of caprolactam when used in combination with strong bases such as sodium caprolactam. Polymers obtained in the presence of I and II had generally higher molecular weights and were less sensitive to thermal degradation upon molding than those whose preparation entailed the use of N-acetyl-caprolactam (III) as an activator. Thermal behavior and tensile properties indicated that the structure of these polyamides differs from that encountered in nylon 6 prepared with conventional anionic catalyst systems.     

Nylon 6–polyisobutylene sequential copolymers. II. Synthesis,characterization, and morphology of di-, tri-, and radial block copolymers

Nylon 6–PIB diblock, triblock, and tristar radial block copolymers have been synthesized from telechelic hydroxyl-terminated polyisobutylene, PIB(OH)_n (n = 1,2,3), by conversion of this prepolymer with hexamethylene diisocyanate (HMDI), toluene diisocyanate (TDI), N-chlorocarbonyl diisocyanate (NCCI), and oxalyl chloride (OxCl) and using the resulting materials as macroactivators for anionic caprolactam polymerization. Prepolymers with molecular weights from 6000 to 38,000 have been employed. Derivatization with NCCI and subsequent anionic caprolactam polymerization gave highest yields and blocking efficiencies. The block copolymers have been characterized by molecular weight and composition. In addition to the expected T_g and T_m characteristics of long PIB and nylon 6 segments, DSC studies showed an intermediate glass transition at ca. ?20°C. Transmission electron microscopy of di-, tri-, and radial blocks show increasing segregation and orientation of rubbery/crystalline domains. Tensile strengths and elongations of the block copolymers range from 16.5 to 41 MPa and 15 to 30%, respectively, and stress-strain diagrams show the effect of block architecture on these properties.     

One-pot synthesis of nylon 6–clay hybrid

Nylon 6–clay hybrid is a molecular composite of nylon 6 and uniformly dispersed silicate layers of montmorillonite. One-pot synthesis of the hybrid was carried out by the following procedures. Montmorillonite was dispersed in water, and then ε-caprolactam, acid (phosphoric acid, hydrochloric acid, benzenesulfonic acid, isophthalic acid, trichloroacetic acid, or acetic acid), and 6-aminocaproic acid were added to the dispersion. The mixtures were reacted at 260°C for 6 h, yielding the nylon 6–clay hybrids (1potNCHs). X-ray diffraction revealed that the silicate layers of 1potNCH by phosphoric acid were uniformly dispersed in the nylon 6 matrix. The 1potNCH had excellent mechanical properties. The strength and the modulus of the hybrid increased compared with previously reported nylon 6–clay hybrid (NCH) synthesized by montmorillonite intercalated with 12-aminolauric acid. The heat distortion temperature (HDT) of the 1potNCH was 160°C, which was 8°C higher than that of NCH. In other 1potNCHs, montmorillonite had a smaller effect on the increase of those properties, and interlayer spacing of montmorillonite was observed at ca. 20 Å. © 1993 John Wiley & Sons, Inc.     

Cationic polymerization of α-methylstyrene from polydienes. I. Synthesis and characterization of poly(butadiene-g-α-methylstyrene) copolymers

The preparation of poly(butadiene-g-α-methylstyrene) copolymers was investigated with three different alkylaluminum coinitiators. The alkylaluminum compounds in conjunction with polybutadiene which contained a low concentration of labile chlorine atoms initiated the polymerization of α-methylstyrene to produce graft copolymers. Trimethylaluminum gave higher grafting efficiencies than diethylaluminum chloride at comparable monomer conversions. Triethylaluminum produced only very low monomer conversions (<5%), even at long reaction times, and for this reason was not studied extensively. The number of grafts per polybutadiene backbone was determined for a number of copolymers and found to increase slightly as the allylic chlorine concentration in the polybutadiene backbone was increased. In all cases, however, only a low percentage of the available labile chlorine sites along the polybutadiene backbone resulted in grafted α-methylstyrene side chains. The addition of small quantities of water to the polymerization solvent greatly enhanced the grafting rate and ultimate monomer conversion during the synthesis of these poly(butadiene-g-α-methylstyrene) copolymers. The mechanistic role of water during these grafting reactions is unknown at the present time.     

Cyclic oligomers content in anionic poly (ϵ-caprolactam)

The influence of initiator and activator concentrations on the anionic polymerization of ϵ-caprolactam and, in particular, on the methanol – extractable fraction of the final polymer has been widely studied. Due to the increasing interest of this polymerization in the field of reaction injection molding (RIM) technology, a thorough investigation has been also carried out to find the best experimental conditions for this reaction in the mold. The effect of postpolymerization annealing on the overall amount of low-molecular mass substances, among which cyclic oligomers, has been evaluated. Thermal properties as well as crystallinity of the resultant materials have been examined. A comparison with literature data is given; the suggested correlation between the amount of the oligomeric fraction and the molecular arrangement of the polymer in the solid state is discussed.     

Synthesis and characterization of polysiloxane–polyamide block and graft copolymers

The synthesis of copolymers constituted of a central polydimethylsiloxane (PDMS) block flanked by two polyamide (PA) sequences is described. α, ω-diacyllactam PDMS, when used as macroinitiator of lactam polymerization, gives rise to the expected triblock copolymer. Likewise, PDMS-g-PA graft copolymers are obtained from acyllactam containing polysiloxanes. NaAlH₂(OCH₂CH₂OMe)₂ turns out to be the best suited activating agent for the polymerization of ?-caprolactam, in the experimental conditions required for the synthesis of polysiloxane–polyamide copolymers. The nucleophilic species formed by reaction of NaAlH₂(OCH₂CH₂OMe)₂ with ?-caprolactam—2-[bis(methoxyethoxy) aluminumoxy]-1-azacycloheptane sodium—is indeed nucleophilic enough to bring about the growth of PA chains and mild enough to stay inert towards PDMS. © 1993 John Wiley & Sons, Inc.     

On the behavior of organophosphorus lactam derivatives during anionic polymerization of ε-caprolactam

This article deals with the anionic polymerization of ε-caprolactam in the presence of N-substituted phosphorus-containing derivatives of ε-caprolactam: diethyl-(N-caprolactam)-phosphonite (PL₁); diethyl-(N-caprolactam)-phosphonate (PL₂), and 2,5-dichlorophenyl-bis-(N-caprolactam)-phosphinate (PL₃). It has been found out that PL₁ and PL₃ had an accelerating effect on the anionic polymerization of ε-caprolactam. The polymerization runs at high velocity and high degree of conversion. PL₂ does not accelerate the anionic polymerization of ε-caprolactam, but when the polymerization is activated by a strong activator of acyl lactam type, and the PL₂ concentration is commensurate with that of the activator, the process runs at a slightly lower rate and at a relatively high degree of conversion. The kinetics of the anionic polymerization in the presence of the three compounds was investigated. Equations describing the effect of the reagents on the polymerization rate were suggested. The activating energy of the polymerization was found out. The different actions of PL₁, PL₂, and PL₃ during the anionic polymerization of ε-caprolactam were explained by their structural differences.     

Anionic Graft Copolymers. III. Hydrogenation of Polydienes Grafted with Vinylaromatics

A new method is described to prepare graft copolymers of polystyrene and polyvinylcyclohexane on polyethylene and poly (ethylene, butene-1). Hydrogenation of the butadiene moieties of graft copolymers of polystyrene on poly-1, 4-butadiene and high vinyl polybutadiene forms graft copolymers of polystyrene on polyethylene and on poly (ethylene, butene-1). Graft copolymers of polyvinylcyclohexane on polyethylene and on poly (ethylene, butene-1) are prepared by completely hydrogenating graft copolymers of polystyrene on poly-1, 4-butadiene and on high vinyl polybutadiene. The physical properties of these polymer systems depend on composition and graft level, resulting in either tough polymers or elastomers.     

Costereosymmetric α-olefin copolymers

Copolymerization of propylene and 1-butene with highly stereospecific three-component coordination catalysts produced multiblock crystalline copolymers having stereo-regular sequences of both propylene and 1-butene. Copolymers containing from 3 to about 80% 1-butene had two DTA melting points which were attributable to polypropylene and poly-1-butene crystallinity. Those containing from 18 to about 70% 1-butene had x-ray diffraction patterns showing peaks characteristic of polypropylene and form I poly-1-butene, but form II poly-1-butene crystallinity was never observed. The multiblock copolymer structure observed is also supported by the fact that the product of the reactivity ratios is greater than unity. The composition distributions of low-conversion and continuously prepared copolymers were similar and relatively broad. For example, copolymers containing an average of 12% 1-butene had species containing from 5–30% 1-butene. High-conversion copolymers had an even broader composition distribution due to the gradual increase of the 1-butene concentration in the comonomer mixture as the copolymerization proceeded. The absence of homopolymers was demonstrated by fractionation. The ability to detect homopolymers was proved by the fact that a mixture of stereoregular polypropylene and poly-1-butene were readily separated. Increasing the amount of 1-butene tended to decrease those properties dependent upon crystallinity such as hardness, tensile strength, stiffness, density, and melting point, but tended to improve significantly the impact strength, low temperature properties, and clarity of molded objects. These duocrystalline copolymers retained a much higher level of properties than that observed for random copolymers prepared with less stereospecific coordination catalysts.     

Stereospecific sequential block copolymerizations of styrene and 1,3‐butadiene with a C5Me5TiMe3/B(C6F5)3/Al(oct)3 catalyst

This article reports a new methodology for preparing highly stereoregular styrene (ST)/1,3‐butadiene (BD) block copolymers, composed of syndiotactic polystyrene (syn‐PS) segments chemically bonded with cis‐polybutadiene (cis‐PB) segments, through a stereospecific sequential block copolymerization of ST with BD in the presence of a C₅Me₅TiMe₃/B(C₆F₅)₃/Al(oct)₃ catalyst. The first polymerization step, conducted in toluene at ?25 °C, was attributed to the syndiospecific living polymerization of ST. The second step, conducted at ?40 °C, was attributed to the cis‐specific living polymerization of BD. The livingness of the whole polymerization system was confirmed through a linear increase in the weight‐average molecular weights of the copolymers versus the polymer yields in both steps, whereas the molar mass distributions remained constant. The profound cross reactivity of the styrenic‐end‐group active species with BD toward ST led to the production of syn‐PS‐b‐cis‐PB copolymers with extremely high block efficiencies. Because of the presence of crystallizable syn‐PS segments, this copolymer exhibited high melting temperatures (up to 270 °C), which were remarkably different from those of the corresponding anionic ST–BD copolymers, for which no melting temperatures were observed. Scanning electron microscopy pictures of a binary syn‐PS/cis‐PB blend with or without the addition of the syn‐PS‐b‐cis‐PB copolymers proved that it could be used as an effective compatibilizer for noncompatibilized syn‐PS/cis‐PB binary blends. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 1188–1195, 2005     

Block–Stereoblock Copolymers of Poly(ϵ‐Caprolactone) and Poly(Lactic Acid)

A magnesium complex of the type {ONNN}Mg‐HMDS wherein {ONNN} is a sequential tetradentate monoanionic ligand is introduced. In the presence of an alcohol initiator this complex catalyzes the living and immortal homopolymerization of the lactide enantiomers and ?‐caprolactone at room‐temperature with exceptionally high activities, as well as the precise block copolymerization of these monomers in a one‐pot synthesis by sequential monomer addition. Copolymers of unprecedented microstructures such as the PCL‐b‐PLLA‐b‐PDLA and PDLA‐b‐PLLA‐b‐PCL‐b‐PLLA‐b‐PDLA block–stereoblock microstructures that feature unique thermal properties are readily accessed.