Modeling of processes of complex plastic deformation of materials along arbitrary temperature and force loading paths

We develop a mathematical model describing the processes of complex plastic deformation of structural materials (metals and their alloys) under multiaxial nonproportional paths of complex temperature and force loading. To obtain qualitative and quantitative assessment of the constitutive relations developed here, we study how the strain path shape affects the plastic behavior of metals. We show that the version of constitutive relations developed here correctly represents the main elastoplastic deformation effects in metals for arbitrary strain paths.     

金属热黏塑性本构关系的研究进展

金属材料的塑性流动行为依赖于温度和应变率,温度和应变率敏感性是金属材料塑性流动的最重要的本质特性之一,建立合适的热黏塑性本构关系来准确描述金属塑性流动行为的温度和应变率依赖性,是金属材料能被广泛应用的必要前提。为此,对金属热黏塑性本构关系的最新研究进展进行了综述,介绍了常见的几种金属热黏塑性本构关系并进行了详细讨论,给出了各本构关系的优势与不足,最后系统介绍了包含金属塑性流动行为中出现的第三型应变时效、或K-W锁位错结构引起的流动应力随温度变化出现的反常应力峰以及拉压不对称等行为的金属热黏塑性本构关系的研究进展。     

非比例循环塑性内时本构关系研究

在Valanis的内时本构理论的框架中,引入内结构张量以反映由于非比例加载而引起金属材料的附加等向强化及异向强化效应,同时提出材料强化程度的度量采用沿路径法线方向的塑性应变分量来描述.这些考虑的有效性已经通过用所建模型对304不锈钢材料在一些典型非比例循环加载路径下的响应进行的理论预测得到了验证;将该模型应用于U71Mn材料室温单轴棘轮行为描述中,结果显示内结构张量的引入不仅能较好地反映应变控制下的非比例附加效应,而且也能较好地反映应力控制下塑性应变的累积及变化率.     

材料的弹粘塑性本构关系和应力波的演化

试验表明，大多数工程材料在冲击载荷作用之下的变形一般都同时包含有可恢复的瞬态性弹性变形和不可恢复的粘滞性塑性变形，即其本构关系可以用弹粘塑性模型来描述。本文从内变量理论出发，探讨了时率相关材料的弹粘塑性本构关系的一般特性，建立了增量型的弹粘塑性本构关系的一般理论框架和普适的表达式，并且对两种最常用的本构模型——Bodner-Partom模型和Johnson-Cook模型给出了在一维应变条件下的具体形式。通过计算和讨论一维应变粘塑性靶板中冲击波的衰减机制和应力波的演化规律，特别是考察各种粘塑性本构模型中的材料参数对冲击波的衰减和应力波的演化的影响，得出了一些可以直接应用或具有一定借鉴价值的结果，为研究应力波的其他衰减机制以及在人防工程中智能防护层设计时新材料的选取奠定了基础。     

金属材料的率-温耦合响应与动态本构关系综述

金属材料在冲击、爆炸等高应变率加载下的塑性流动行为具有不同于静载下的率-温耦合性和微观机制。航空航天、航海、能源开采、核工业、公共安全、灾害防治等方面的金属结构设计与性能评估需要进行大量的动载实验和数值模拟,建立准确的材料动态本构模型是结构数值模拟可靠性的基础和关键。本文中,总结了金属材料的率-温耦合变形行为及内在机理,回顾了金属动态本构关系研究的起源与发展脉络,分别针对唯象模型、具有物理基础的模型和人工神经网络模型进行了详细介绍和横向比较。唯象模型和人工神经网络模型分别因易应用和高预测精度而受到青睐,基于物理概念的宏观连续介质模型可以描述体现内部演化的真实物理量,从而涵盖更大的应变范围,更好地反映应变率、温度和应变的影响机制。

     

考虑塑性应变记忆恢复的循环棘轮本构模型研究

在统一粘塑性循环本构理论框架下,以Ohno-Abdel-Karim非线性随动硬化模型为基础,建立了一个循环本构模型。模型通过引入塑性应变幅值记忆效应,并在塑性应变记忆项中加入恢复系数,提高了对循环硬化材料单轴棘轮行为的预言能力。将模型应用于316L不锈钢单轴棘轮行为的描述中,模拟不同平均应力、应力幅值下的棘轮应变,均与实验数据吻合较好,证明本文改进的本构模型能合理地描述循环硬化材料的单轴棘轮行为。     

Cyclic plasticity modeling with the distribution of non-linear relaxations approach

Motivated by the distribution of non-linear relaxation (DNLR) approach, a phenomenological model is proposed in order to describe the cyclic plasticity behavior of metals under proportional and non-proportional loading paths with strain-controlled conditions. Such a model is based on the generalization of the Gibbs's relationship outside the equilibrium of uniform system and the use of the fluctuation theory to analyze the material dissipation due to its internal reorganization. The non-linear cyclic stress–strain behavior of metals notably under complex loading is of particular interest in this study. Since the hardening effects are described appropriately and implicitly by the model, thus, a host of inelastic behavior of metals under uniaxial and multiaxial cyclic loading paths are successfully predicted such as, Bauschinger, strain memory effects as well as additional hardening. After calibrating the model parameters for two metallic materials, the model has demonstrated obviously its ability to describe the cyclic elastic-inelastic behavior of the nickel base alloy Waspaloy and the stainless steel 316L. The model is then implemented in a commercial finite element code simulating the cyclic stress–strain response of a thin-walled tube specimen. The numerical responses are in good agreement with experimental results.     

On rate sensitivity of f.c.c. metals,instantaneous rate sensitivity and rate sensitivity of strain hardening

An up-to-date approach to the phenomenon of rate sensitivity observed in f.c.c. metals is discussed. It is shown that the rate sensitivity of strain hardening, which so far has been neglected, plays an equal or even dominant role in an estimation of the total rate sensitivity. It is suggested that the presence of the rate sensitivity of strain hardening is developed by the athermal generation of structural defects (dislocations), while at the same time collision and partial annihilation of dislocations occurs with the assistance of thermal activation. These micromechanisms of plastic deformation are capable of developing so-called strain rate and temperature history effects. Some experimental evidence of strain rate history effects, for both polycrystals and monocrystals, are provided in this paper; they are discussed within the framework of instantaneous rate sensitivity versus rate sensitivity of strain hardening. Both rate sensitivities are reviewed within the framework of thermal activation strain rate analysis. Experimental data are provided for aluminium, copper and lead. They conclusively demonstrate the importance of rate sensitivity of strain hardening which is developed by dynamic recovery (annihilation of defects during plastic deformation).Some fundamentals of how to construct constitutive relations have been discussed on the basis that the total flow stress τ is the sum of the effective stress τ1 and the internal stress τ_μ. General relations for structural evolution have been analysed, which are able to describe strain rate and temperature history effects. On the basis of earlier results a general relationship for structural evolution has been proposed using the concept of the effective dislocation multiplication coefficient M_eff. It is shown that an evolutionary relationship should be of differential type with generation and annihilation terms.Finally, some recommendations are provided as to constitutive modeling and future studies of both instantaneous rate sensitivity and rate sensitivity of strain hardening.     

Modeling of fatigue life of materials and structures under low-cycle loading

A damaged medium model (DMM) consisting of three interconnected components (relations determining the cyclic elastoplastic behavior of the material, kinetic damage accumulation equations, and the strength criterion for the damaged material) was developed to estimate the stress strain state and the fatigue life of important engineering objects. The fatigue life of a strip with a cut under cyclic loading was estimated to obtain qualitative and quantitative estimates of the DMM constitutive relations under low-cycle loading. It was shown that the considered version of the constitutive relations reliably describes the main effects of elastoplastic deformation and the fatigue life processes of materials and structures.     

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在海冰试验研究的基础上 建立了一个海冰的数学模型,根据此模型推导出海冰的本构关系,并通过试验验证了此本 构关系的正确性. 根据海冰的本构关系拟合出海冰的最大抗压强度和应变率的关系曲线并推 导出海冰最大抗压强度和应变率关系的公式,并用试验数据验证了此公式的正确性.     

考虑路径相关性的非比例循环塑性本构模型

根据非比例加载下金属材料响应的延迟特性及加载路径相关性,选取沿应力迹法向的塑性应变的累积量作为非比例加载影响的度量,相应给出反映非比例附加强化的变量,并假设其模量和强化率与加载路径的几何参数相关．为反映由于非比例加载而引起的材料强化的异向效应,在Valanis的塑性内时响应方程中引入与加载路径几何性质有关的应力项,构成非比例循环塑性本构关系．对316和304不锈钢材料在一些典型非比例循环加载路径下的应力响应进行了理论预测,与Benallal等及McDowell的实验结果取得了良好的一致．     

超弹性材料本构关系的最新研究进展

超弹性材料是工程实际中的常用材料, 具有在外力作用下经历非常大变形、在外力撤去后完全恢复至初始状态的特征. 超弹性材料是典型的非线性弹性材料, 其性能可通过材料的应变能函数予以表征. 近几十年来, 围绕应变能函数形式的构造, 已提出许多超弹性材料本构关系研究的数学模型和物理模型, 但适用于多种变形模式和全变形范围的完全本构关系仍是该领域期待解决的重要问题. 本文从3个不同角度, 对超弹性材料本构关系研究的最新进展进行了总结和分析: (1)不同体积变化模式, 包含不可压与可压两种; (2)多变形模式, 包含单轴拉伸、剪切、等双轴以及复合拉剪等多个种类; (3)全范围变形程度, 包含小变形、中等变形到较大变形范围. 超弹性材料本构关系研究的最新进展表明, 为了全面描述具体材料的实验数据并在实际问题中应用超弹性材料, 需要建立适合于多种变形模式和全变形范围的可压超弹性材料的完全本构关系. 对实际超弹性材料完全本构关系的建立及可压超弹性材料应变能函数的构造, 笔者还提出了相应的实施步骤和研究方法.      

磁致伸缩材料的非线性本构关系

给出了磁致伸缩材料的两个非线性本构关系,即标准平方型和双曲正切型。在确定一维问题的本构系数时,基于已有的实验结果,引进一个材料函数,用来描述磁致伸缩材料的压磁系数随预应力变化的关系。将非 线性本构关系的理论模型计算结果与实验曲线对比,结果表明标准平方型本构关系在中低磁场下能精确地模拟实验曲线,而双曲正切型本构关系在高磁场时能反映材料的磁致应变饱和现象。讨论了在标准平方型本构的一般三维情形,给出了确定本构系数的方法。     

STATE OF THE ART OF CONSTITUTIVE RELATIONS OF HYPERELASTIC MATERIALS 1)

超弹性材料是工程实际中的常用材料, 具有在外力作用下经历非常大变形、在外力撤去后完全恢复至初始状态的特征. 超弹性材料是典型的非线性弹性材料, 其性能可通过材料的应变能函数予以表征. 近几十年来, 围绕应变能函数形式的构造, 已提出许多超弹性材料本构关系研究的数学模型和物理模型, 但适用于多种变形模式和全变形范围的完全本构关系仍是该领域期待解决的重要问题. 本文从3个不同角度, 对超弹性材料本构关系研究的最新进展进行了总结和分析: (1)不同体积变化模式, 包含不可压与可压两种; (2)多变形模式, 包含单轴拉伸、剪切、等双轴以及复合拉剪等多个种类; (3)全范围变形程度, 包含小变形、中等变形到较大变形范围. 超弹性材料本构关系研究的最新进展表明, 为了全面描述具体材料的实验数据并在实际问题中应用超弹性材料, 需要建立适合于多种变形模式和全变形范围的可压超弹性材料的完全本构关系. 对实际超弹性材料完全本构关系的建立及可压超弹性材料应变能函数的构造, 笔者还提出了相应的实施步骤和研究方法.     

A micromechanics-based strain gradient damage model for fracture prediction of brittle materials – Part I: Homogenization methodology and constitutive relations

In this paper, we first describe a homogenization methodology with the aim of establishing strain gradient constitutive relations for heterogeneous materials. The methodology presented in this work includes two main steps. The first one is the construction of the average strain-energy density for a well-chosen RVE by using a homogenization technique. The second one is the transformation of the obtained average strain-energy density to that for the continuum. An important characteristic of this method is its self-consistency with respect to the choice of the RVE: the strain gradient constitutive law built by using the present method is independent of the size and the form of the RVE. In the frame of this homogenization procedure, we have constructed a strain gradient constitutive relation for a two-dimensional elastic material with many microcracks by adopting the self-consistent scheme. It was shown that the effective behavior of cracked solids depends not only on the crack density but also on the average crack size with which the strain gradient is associated. The proposed constitutive relation provides a starting point for the development of an evolution law of damage including strain gradient effect, which will be presented in the second part of this work.     

Effect of γ − α′ phase transformation on plastic adaptation to cyclic loads at cryogenic temperatures

Metastable, type FCC metals and alloys are often applied at extremely low temperatures because of their excellent ductility over the whole temperature range practically down to the absolute zero. These materials (like stainless steels) are frequently characterised by the low stacking fault energy and undergo at low temperatures the plastic strain induced transformation from the parent phase “γ” to the secondary phase “α′”. The phase transformation process consists in creation of two-phase continuum, where the parent phase coexists with the inclusions of secondary phase in thermodynamic equilibrium. The evolution of material micro-structure induces strain hardening related to interaction of dislocations with the inclusions and to increase of equivalent tangent stiffness as a result of evolving proportions of both phases, each characterised by different stiffness. The corresponding hardening model is based on micromechanics and on the Hill concept (1965) supplemented by Mori and Tanaka (1973) homogenisation scheme. Identification of parameters of the constitutive model has been carried out for 304L and 316L stainless steels, based on the available experimental data. The model has been used to describe phase transformation in rectangular beams, circular rods and thin-walled shells subjected to cyclic loads at cryogenic temperatures. Moreover, non-proportional loading paths were studied. A new feature of structures made of metastable materials has been observed. As soon as the γ ? α′ phase transformation begins, the evolution of material micro-structure accelerates the process of adaptation of structural member to cyclic loads and enhances therefore its fatigue life when compared to classical elastic–plastic structures.     

一种描述形状记忆合金拟弹性变形行为的本构关系

本文给出一种描述形状记忆合金拟弹性变形现象的本构关系,可用于多晶材料在一般应力状态下及单晶材料在单轴应力下的变形情况。该本构关系采用弹性应变与相变应变迭加形式,物理意义明显,形式简洁。对 Cu-Zn-Sn 合金及 Ti-Ni 合金材料的变形行为进行了模拟计算,结果与实验值有较好的吻合。     

Anisotropic Hyperelasticity Based Upon General Strain Measures

This paper presents stress-strain constitutive equations for anisotropic elastic materials. A special attention is given to the logarithmic strain. Assuming a constitutive equation for the specific internal energy the equation governing the Cauchy stress is derived. Mathematical relations presented take a relatively simple form and concern a very wide class of elastic materials. The dependence of third-order elastic constants on the choice of strain measure is shown. The third-order elastic constants measured experimentally in relation to the Green strain are recalculated here for the logarithmic strain. This revised version was published online in July 2006 with corrections to the Cover Date.     

一种描述形状记忆合金拟弹性变形行为的本构关系

本文给出一种描述形状记忆合金拟弹性变形现象的本构关系,可用于多晶材料在一般应力状态下及单晶材料在单轴应力下的变形情况。该本构关系采用弹性应变与相变应变迭加形式,物理意义明显,形式简洁。对 Cu-Zn-Sn 合金及 Ti-Ni 合金材料的变形行为进行了模拟计算,结果与实验值有较好的吻合。     

炭黑填充橡胶材料改进Mooney模型

本文讨论了炭黑填充橡胶材料的唯象本构模型。考虑到Mooney模型无法表征橡胶类材料大变形阶段的力学特性,首先利用实验数据,对Mooney模型进行了分析,讨论了炭黑含量与Mooney模型准确表征橡胶材料应变区间大小的关系,Mooney模型对纯剪切和等比双向拉伸等复杂变形的预测能力,同时也分析了材料参数对Mooney模型的影响。最后在Mooney模型的基础上添加了一个修正项,且改进后的Mooney模型满足Treloar和Ogden六项假设。通过与实验数据对比分析,改进Mooney模型可以较好地描述橡胶材料大变形阶段的应力应变关系,同时提高了预测橡胶材料复杂变形的能力。