Incorporation of carbon nanotubes into polyethylene by high energy ball milling: Morphology and physical properties

High energy ball milling (HEBM) was utilized, as an innovative process, to incorporate carbon nanotubes (CNTs) into a polyethylene (PE) matrix avoiding: high temperatures, solvents, ultrasonication, chemical modification of carbon nanotubes. Composites with 1, 2, 3, 5, and 10 wt % of carbon nanotubes were prepared. Films were obtained melting the powders in a hot press. Morphology and physical properties (thermal, mechanical, electrical properties) were evaluated. The used processing conditions allowed to obtain a satisfactory level of dispersion of CNTs into the PE matrix with a consequent improvement of the physical properties of the samples. The thermal degradation was significantly delayed already with 1–2% wt of CNTs. The mechanical properties resulted greatly improved for low filler content (up to 3% wt). The electrical measurements showed a percolation threshold in the range 1–3 wt % of CNTs. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 597–606, 2007     

Effects of fused deposition modeling process parameters on tensile,dynamic mechanical properties of 3D printed polylactic acid materials

Fused deposition modeling (FDM) is an important process among the available additive manufacturing technologies in various industries. Although there exists many works investigating the effects of FDM process parameters on the mechanical properties of printed materials, there are still several points need to be studied. One is the effects of process parameters on the dynamic mechanical properties of FDM-printed materials, especially in environments where the temperature often changes. The other is the mechanism by which process parameters affect the mechanical properties of printed materials. Aiming at these two points, uniaxial tensile tests and dynamic mechanical analysis are carried out respectively to characterize the tensile properties and dynamic mechanical properties of FDM-printed PLA materials under different FDM process parameters, namely printing angle, layer thickness, fill rate and nozzle temperature. Based on the experimental results explanations are given for the influence of the FDM process parameters on the mechanical properties of the printed materials.     

Comparative study on the properties of poly(trimethylene terephthalate) ‐based nanocomposites containing multi‐walled carbon (MWCNT) and tungsten disulfide (INT‐WS2) nanotubes

Multi‐walled carbon (MWCNT) and tungsten disulfide (INT‐WS₂) nanotubes are materials with excellent mechanical properties, high electrical and thermal conductivity. These special properties make them excellent candidates for high strength and electrically conductive polymer nanocomposite applications. In this work, the possibility of the improvement of mechanical, thermal and electrical properties of poly(trimethylene terephthalate) (PTT) by the introduction of MWCNT and INT‐WS₂ nanotubes was investigated. The PTT nanocomposites with low loading of nanotubes were prepared by in situ polymerization method. Analysis of the nanocomposites' morphology carried out by SEM and TEM has confirmed that well‐dispersed nanotubes in the PTT matrix were obtained at low loading (<0.5 wt%). Thermal and thermo‐oxidative stability of nanocomposites was not affected by the presence of nanotubes in PTT matrix. Loading with INT‐WS₂ up to 0.5 wt% was insufficient to ensure electrical conductivity of PTT nanocomposite films. In the case of nanocomposites filled with MWCNT, it was found that nanotube incorporation leads to increase of electrical conductivity of PTT films by 10 orders of magnitude, approaching a value of 10^?3 S/cm at loading of 0.3 wt%. Tensile properties of amorphous and semicrystalline (annealed samples) nanocomposites were affected by the presence of nanotubes. Moreover, the increase in the brittleness of semicrystalline nanocomposites with the increase in MWCNT loading was observed, while the nanocomposites filled with INT‐WS₂ were less brittle than neat PTT. Copyright © 2016 John Wiley & Sons, Ltd.     

Novel 3D printed shape-memory PLLA-TMC/GA-TMC scaffolds for bone tissue engineering with the improved mechanical properties and degradability

The biodegradable substitution materials for bone tissue engineering have been a research hotspot. As is known to all, the biodegradability, biocompatibility, mechanical properties and plasticity of the substitution materials are the important indicators for the application of implantation materials. In this article, we reported a novel binary substitution material by blending the poly(lactic-acid)-co-(trimethylene-carbonate) and poly(glycolic-acid)-co-(trimethylene-carbonate), which are both biodegradable polymers with the same segment of flexible trimethylene-carbonate in order to accelerate the degradation rate of poly(lactic-acid)-co-(trimethylene carbonate) substrate and improve its mechanical properties. Besides, we further fabricate the porous poly(lactic-acid)-co-(trimethylene-carbonate)/poly(glycolic-acid)-co-(trimethylene-carbonate) scaffolds with uniform microstructure by the 3D extrusion printing technology in a mild printing condition. The physicochemical properties of the poly(lactic-acid)-co-(trimethylene-carbonate)/poly(glycolic-acid)-co-(trimethylene-carbonate) and the 3D printing scaffolds were investigated by universal tensile dynamometer, fourier transform infrared reflection (FTIR), scanning electron microscope (SEM) and differential scanning calorimeter (DSC). Meanwhile, the degradability of the PLLA-TMC/GA-TMC was performed in vitro degradation assays. Compared with PLLA-TMC group, PLLA-TMC/GA-TMC groups maintained the decreasing T_g, higher degradation rate and initial mechanical performance. Furthermore, the PLLA-TMC/GA-TMC 3D printing scaffolds provided shape-memory ability at 37 ℃. In summary, the PLLA-TMC/GA-TMC can be regarded as an alternative substitution material for bone tissue engineering.     

The effect of basecoat pigmentation on mechanical properties of an automotive basecoat/clearcoat system during weathering

The aim of this study is to elucidate the effect of basecoat pigmentation on mechanical aspects of an automotive basecoat/clearcoat (BC/CC) system during artificial weathering exposures. A silver basecoat as the most reflective and a black basecoat as the most absorptive basecoat were selected. These two extreme behaviored basecoats were chosen with hopes that other basecoats would behave somewhere between the silver and the black extremes. The structural and mechanical properties of the coatings were investigated after various weathering exposure times (0, 150, 300, 450, 600 h). Dynamic mechanical thermal analysis (DMTA) was carried out to study variations in structure and basic characteristics of the system such as cross-linking density and T_g during weathering. In order to investigate variations in mechanical properties of the system, nano indentation, nano scratch, and tensile tests were also utilized.It was found that although both silver and black systems experienced post-curing reactions (dominant at earlier stages of weathering) and degradation reactions (dominant at later stages of weathering), but basecoat pigmentation affected the post-curing and degradation reaction rates of the BC/CC system, leading to variations in mechanical properties. It was concluded that post-curing occurred to a greater extent in the black pigmented system whilst in the silver pigmented system weathering degradation was much more sever.     

The effect of preparation temperature on the mechanical and antibacterial properties of poly(vinyl alcohol)/silver nitrate films

There has been a growing interest in developing antibacterial polymeric materials. The logical consequence following development of a new material is optimisation of its processing conditions and investigation of the influence of processing parameters on functionality of a given material. The present work deals with investigation of the effect of preparation temperature on the mechanical and antibacterial properties of polymer films based on poly(vinyl alcohol) (PVA) and silver nitrate (0, 1, 3, 5, 7, 9 wt.% silver content). The mechanical properties of the films prepared at various temperatures (25, 35, 50, 60, 75 °C) were characterized by using stress-strain analysis. Antibacterial properties were determined by using an agar diffusion test and a dilution and spread plate technique against both Gram positive (Staphylococcus aureus) and Gram negative (Escherichia coli, Pseudomonas aeruginosa and Klebsiella pneumoniae). The results show significant effect of the elevated temperature on the samples properties.     

Comparative study of geometric properties of unreinforced PLA and PLA-Graphene composite materials applied to additive manufacturing using FFF technology

In recent years, significant advancements in Fused Filament Fabrication (FFF) have enabled this technology to become one of the most leading techniques of Additive Manufacturing (AM) for the production of functional products. The poor mechanical properties of manufactured parts have traditionally imposed considerable limitations on use of FFF processes. These shortcomings have been overcome using new advanced filaments with nanoparticle reinforced components, short-length and continuous fibres, and other composite material processing technologies. Polymers reinforced with graphene nanoplatelets (GNP) have been an effective solution for improving electrical, thermal, and mechanical properties. However, the geometric properties of functional products manufactured with GNP reinforced polymers have not been analysed in spite of being crucial for the manufacture, assembly, and service life of functional products. The aim of this study was to compare an improved PLA polymer (PLA-3D) with a GNP reinforced PLA composite (PLA-Graphene) by analysing the geometric properties of dimensional accuracy, flatness error, surface texture, and surface roughness. The effect of the 3D printing parameters − build orientation (Bo), layer thickness (Lt), and feed rate (Fr) − on the geometric properties of two PLA-based filaments were evaluated. The results showed dimensional accuracy was mainly affected by the build orientation, where an increase in the layer area on the X–Y plane showing the highest dimensional deviation owing to the longer displacements of the extruder accumulating positioning errors. The dimensional accuracy along the Z-axis was not affected by any of the printing parameters nor the accumulation of layers, with results close to nominal ones. The flatness error and surface roughness were strongly conditioned by building orientation, with the best results obtained in the flat orientation. Neither of the compared materials showed significant variations between them in geometric properties, with similar results in the tested printing conditions.     

层状纳米纤维素膜/PVA复合水凝胶的制备与力学性能研究

采用叠层复合与物理相分离的方法制备了层状纳米细菌纤维素(BC)膜/聚乙烯醇( PVA)复合水凝胶.研究了聚乙烯醇的质量百分数、BC膜的复合层数以及制备条件对复合水凝胶力学性能的影响;通过扫描电镜( SEM)观察比较了复合水凝胶中BC膜层与PVA界面结合情况.结果表明,复合水凝胶的力学性能与PVA的质量百分数和BC膜含水...     

Analysis and evaluation of biobased polyester of PTT/PBAT blend: thermal,dynamic mechanical,interfacial bonding,and morphological properties

Novel blends were prepared from biobased poly(trimethylene terephthalate) (PTT) and poly(butylene adipate‐co‐terephthalate) (PBAT) using a twin screw extrusion process as a function of different weight ratios. Thermal stability, mechanical, and interfacial properties of PTT/PBAT blends were investigated using a thermogravimetric analyzer and mechanical analyzer. Phase behavior and surface morphology of the blends were characterized using scanning electron microscopy. Interfacial bonding value of the PTT/PBAT blend was evaluated from the Pukanszky empirical relationship. Viscoelastic properties of PTT/PBAT blends were investigated using the dynamic mechanical analyzer. PTT/PBAT blend exhibited higher thermal stability than the neat PTT matrix. The entire blend showed better interfacial adhesion between the matrixes. Storage and loss modulus of the PTT/PBAT blend reduces with increasing PBAT content. PTT/PBAT blend exhibited higher impact energy than the neat PTT matrix, because of its flexible and amorphous nature of PBAT polymer and increasing toughness. Copyright © 2016 John Wiley & Sons, Ltd.     

Fabrication of 3D electrospun structures from poly(lactide‐co‐glycolide acid)–nano‐hydroxyapatite composites

The fabrication of three‐dimensional (3D) electrospun composite scaffolds was presented in this study. Layers of electrospun meshes made from composites of poly(lactide‐co‐glycolide acid) (PLGA) and hydroxyapatite (HA) were stacked and sintered using pressurized gas. Three HA concentrations of 5, 10, and 20 wt % were tested, and the addition of the HA nanoparticles decreased the tensile mechanical properties of the meshes with 20 wt % HA. However, after the gas absorption process, the fibers within the mesh sintered, which improved the mechanical properties more than twofold. The fabrication of 3D, porous, electrospun scaffolds was also demonstrated. The resulting 3D scaffolds had open porosity of up to 70% and modulus of ～20 MPa. This technique improves on the current electrospinning technology by overcoming the challenges of depositing a thick, 3D structure. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

The effect of granite powder on mechanical,structural and water absorption characteristics of alkali treated cordia dichotoma fiber reinforced polyester composite

Environmental and societal concerns such as pollution, disposal of solid waste, requirement of different conflicting properties for materials in varied applications and cost are the main reasons for the development of new materials from the existing materials. The concerns may possibly be overcome by substituting natural fibers for synthetic fibers. In this study, a hybrid composite was developed by reinforcing the natural fiber “cordia dichotoma” and filler “granite powder” into polyester resin. This composite was fabricated using hand lay-up method. Cordia dichotoma fibers were surface treated with NaOH for reducing the hydrophilic nature of the fiber. Unused industrial waste in the form of granite powder obtained from the granite polishing industry is utilized as reinforcement in polymer composite. The hybrid composite was prepared by reinforcing a constant cordia dichotoma fiber content of 20 wt % and varying the granite powder weight (wt. %) percentages (0, 5, 10, 15, and 20) into polyester resin. Mechanical properties (tensile, flexural and impact) of hybrid composites were investigated. The novelty of this work lies in utilization of granite powder sourced from industrial waste utilized as filler material. Granite, as one of the hard materials, may improve wear and other mechanical properties. Following the results obtained, granite powder could be evidenced as a good filler material for the betterment of composites mechanical properties. Also, the ability of this filler material is proved in decreasing water absorption and chemical resistance. Scanning electron microscope (SEM) analysis was performed to investigate the bonding and distribution of granite powder within both the fiber as well as resin in the composite. Besides, the presence of chemical functional groups in the composite was traced by Fourier transform Infrared spectroscopy (FTIR). Also, Thermo-gravimetric analysis (TGA) was carried out and the composite was found to be thermally stable up to 415 °C.     

Functional Composites Based on Polylactide and Graphene

New composite materials based on polylactide and graphene, suitable for creating three-dimensional objects using the 3D printing technology, were prepared. Introduction of the nanoadditive into the matrix of the biodegradable polymer enhances the tensile strength of the materials by more than 57%. In addition, the composites exhibit high electrical conductivity, reaching 0.9 S cm^–1 for the composite with 3 wt % filler, which determines the possibility of using them for the development of various electrotechnical devices and tissue engineering structures.     

Development of biopolymer/cellulose/silica nanostructured hybrid materials and their characterization by NMR relaxometry

The objective of this study was to investigate the preparation and properties of hybrid materials composed of poly(lactic acid) (PLA) and poly(lactic acid)/poly(lactic-co-glycolic acid) (PLA/PLGA) blends employing cellulose nanocrystals (CNCs) and/or organophilic silica (R972) as nanoparticles. The CNCs were obtained by acid hydrolysis of commercially available microcrystalline cellulose (MCC). The materials were produced in film form by solution casting. Organophilic silica was incorporated at a ratio of 3 wt.%, and CNCs were added at ratios of 3 wt.% and 5 wt.% in relation to the weight of the polymer matrix. Two series of films were obtained. The first was prepared using only PLA as the matrix, and the second was obtained using blends of PLA and PLGA. The properties of the films were evaluated by X-ray diffractometry, nuclear magnetic resonance, Fourier-transform infrared spectroscopy and measurement of mechanical properties. The results revealed that each nanoparticle, whether added individually or combined with the other type of nanoparticle, induced different final material properties. Cellulose nanocrystals can act as nucleating agents for the crystallization of PLA. There was an improvement in the mechanical performance of films with the addition of CNCs. Further, the incorporation of silica combined with CNCs resulted in the generation of films with the strongest mechanical properties. The results of this study indicate that silica decreases the surface tension between PLA-cellulose and PLA/PLGA-cellulose.     

Effects of Printing Parameters on Properties of FDM 3D Printed Residue of Astragalus/Polylactic Acid Biomass Composites

In order to develop a new kind of filament material for the fused deposition modeling (FDM) 3D printing, the residue of Astragalus (ROA), one of the most important Chinese herbal medicines, and polylactic acid were chosen as the raw materials to FDM 3D print biomass composite specimens, the effects of the printing parameters on the properties of the specimens were investigated. The results indicated that the mechanical properties and thermal stability of the printed specimen were affected obviously by the parameters while the melting and crystallization behavior of the specimens were little affected. For the wettability, it was also little affected by the printing parameter except for the printing speed. Increasing the printing temperature and the filling density or reducing the printing speed and the layer thickness could improve both the mechanical properties and the thermal stability of the FDM 3D printed PLA/ROA composite specimen; reducing the deposition angle could also improve the mechanical properties while having little effect on the thermal stability of the specimen.     

Effect of the C/O ratio in graphene oxide materials on the reinforcement of epoxy-based nanocomposites

The effect of the C/O ratio of graphene oxide materials on the reinforcement and rheological percolation of epoxy-based nanocomposites has been studied. As-prepared graphene oxide (GO) and thermally-reduced graphene oxide (TRGO) with higher C/O ratios were incorporated into an epoxy resin matrix at loadings from 0.5 to 5 wt %. Tensile testing revealed good reinforcement of the polymer up to optimal loadings of 1 wt %, whereas agglomeration of the flakes at higher loadings caused the mechanical properties of the composites to deteriorate. The level of reduction (C/O) of the graphene oxide filler was found to influence the mechanical and rheological properties of the epoxy composites. Higher oxygen contents were found to lead to stronger interfaces between graphene and epoxy, giving rise to higher effective Young's moduli of the filler and thus to superior mechanical properties of the composite. The effective modulus of the GO in the nanocomposites was found to be up to 170 GPa. Furthermore, rheological analysis showed that highly oxidized graphene flakes did not raise the viscosity of the epoxy resin significantly, facilitating the processing considerably, of great importance for the development of these functional polymeric materials. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016, 54, 281–291     

The effect of 3D printing on the morphological and mechanical properties of polycaprolactone filament and scaffold

Three‐dimensional (3D) printing becomes an attractive technique to fabricate tissue engineering scaffolds through its high control on fabrication and repeatability using the printing parameters. This technique can be combined by the finite element method (FEM), and tissue‐specific scaffolds with desirable morphological and mechanical properties can be designed and manufactured. In this study, the influential 3D printing parameters on the morphological and mechanical properties of polycaprolactone (PCL) filament and scaffold were studied experimentally and numerically. First, the effects of printing parameters and process on the properties of extruded PCL filament were investigated. Then, using FEM, the effects of filament specifications on the overall characteristics of the scaffold were evaluated. Results showed that both the printing process in terms of resting time and remaining time and the printing parameters like pressure, printing speed, and printing path length have influenced the filament properties. In addition, both the filament diameter and elastic modulus had significant effects on the properties of scaffold especially, a 20% increase in the filament diameter caused the scaffold compressive elastic modulus to rise by around 72%. It is concluded that the printing parameters and process must be tuned very well in fabricating scaffolds with the desired morphology and mechanical property.     

In-situ synthesis of 3D printable mono- and Bi-metallic (Cu/Ag) nanoparticles embedded polymeric structures with enhanced electromechanical properties

The interest of additive manufacturing with 3D printing increases day by day, which provides improved mechanical, electrical, magnetic and thermal properties of 3D parts. The production of 3D parts with the stereolithography (SLA) method, which allows it to be produced with high precision, resolution and complex geometries, distinguishes itself from other alternative additive manufacturing methods (FDM. SLS. LOM. LMD etc.). However, studies on the preparation of functional 3D polymer nanocomposites with the SLA method are quite limited. This study aims to produce silver (Ag) and/or copper (Cu) based 3D polymer nanocomposites for enhancing its mechanical strength, thermal stability and electrical conductivity. Mono and bimetallic (Cu/Ag) nanoparticles have been in-situ synthesized by selective irradiation of laser beam method using a commercial SLA device. In this method, metal (Cu/Ag) acrylate containing photocurable resin is not only cured but also leads to thermal decomposition of metal ions into nanoparticles to form functional 3D structures. The mechanical, electrical and thermal properties of polymer nanocomposites are characterized in detail. As a result of the analysis, the nanoparticles, with an average diameter of 25–55 nm, are well dispersed in the polymer matrix without agglomeration. The temperature at which 5% weight loss of Ag and Cu based polymer structures is measured as 179.3 °C while the glass transition temperature is found to be 223.81 °C. Most importantly, the resistance values are significantly decreased from 456.62 GΩ (Gigaohm) to 1.50 GΩ by increasing the amount of Ag addition at 3D polymeric structures. Therefore, this study allows the production of polymer nanocomposites not only in complex structures but also in desired properties especially for electrically conductive materials, capacitors and electronic applications.     

Mechanical and acoustic behaviour of porosity controlled randomly dispersed flax/PP biocomposite

Commingled plant and polypropylene fibres (PP) nonwovens are attractive for automotive industry because of their interesting mechanical performances combined with good acoustical properties. This double function is achieved thanks of controlled porosity within the composite material. Indeed, from a same material, different functions (acoustic or mechanical) can be obtained by only varying the compaction rate during moulding. This study aims to highlight the necessity of a very large porosity volume fraction (60%) to reach good acoustic properties and understand the mechanical effect behind it. By combining tensile testing, acoustic absorption measurement and scanning electron imaging analysis, the microstructure, acoustic and mechanical properties have been investigated and were found to be intimately related to the material porosity content. As expected, when increasing porosity level from 5 to 60%, the material behaviour change and its tensile properties (modulus, strength and elasticity domain) drop drastically to a point where the material is no longer elastic (70% porosity) due to a modification of the material microstructure involving different failure mechanisms.     

In situ polymerization of methyl methacrylate/multi-walled carbon nanotube composites using cationic stearyl methacrylate copolymers as dispersants

Novel water-soluble amphiphilic copolymers (poly[(stearyl methacrylate)-stat-([2-(methacryloyloxy)ethyl] trimethyl ammonium iodide)]) for dispersing multi-walled carbon nanotubes (MWCNTs) were used to carry out in situ methyl methacrylate (MMA) polymerization. The morphology of the poly(methyl methacrylate)/MWCNT composites and the dispersion of the MWCNTs were analyzed by transmission electron microscopy. The dispersion of multi-walled carbon nanotubes in the composites was excellent for cationic SMA (stearyl methacrylate) copolymers, even at high MWCNT loading (6.0 wt.%). The mechanical properties and electrical and thermal conductivities of the composites were also analyzed. Mechanical properties were improved by MWCNTs; the strain at break values remained stable up to 6.0 wt.% MWCNT loading. Both electrical and thermal conductivities were improved by the addition of MWCNTs.     

Fused deposition modeling-based additive manufacturing (3D printing): techniques for polymer material systems

While the developments of additive manufacturing (AM) techniques have been remarkable thus far, they are still significantly limited by the range of printable, functional material systems that meet the requirements of a broad range of industries; including the health care, manufacturing, packaging, aerospace, and automotive industries. Furthermore, with the rising demand for sustainable developments, this review broadly gives the reader a good overview of existing AM techniques; with more focus on the extrusion-based technologies (fused deposition modeling and direct ink writing) due to their scalability, cost efficiency and wider range of material processability. It then goes on to identify the innovative materials and recent research activities that may support the sustainable development of extrusion-based techniques for functional and multifunctional (4D printing) part and product fabrication.