碳纳米管改性环氧树脂的导热和阻燃性能

以双酚A二缩水甘油醚(DGEBA)环氧树脂(Epoxy Resin,EP)为基体、甲基六氢苯酐(MHHPA)为固化剂、以多壁碳纳米管(MWCNTs)为添加剂制备了环氧树脂/碳纳米管纳米复合材料。通过对微观结构、玻璃化转变温度(Tg)、热失重、热导率和锥形量热测试结果分析,研究了质量分数少于1.5%的MWCNTs对环氧树脂的导热和阻燃性能影响,结果表明,MWCNTs质量分数为1.5%时,复合材料发生团聚;纳米复合材料随着MWCNTs质量分数的增加Tg值先增加后降低;失重5%时,对应的温度先增加后降低,残炭量增加;样品的热导率呈现先升高后降低的趋势,当MWCNTs质量分数为1%时,复合材料的热导率最大;MWCNTs加入后环氧树脂的总释热量减少,释烟量增加,阻燃性得到一定程度的提高。     

不同囊材聚磷酸铵微胶囊在环氧树脂中的阻燃研究

采用原位聚合法合成制备了以蜜胺树脂(MF)、环氧树脂(EP)以及EP和MF为囊材的微胶囊阻燃剂MFAPP、EPAPP、EMFAPP,用红外光谱(FT-IR)和扫描电镜(SEM)表征微胶囊阻燃剂的核壳结构。采用极限氧指数(LOI)和垂直燃烧等级测试(UL94)对MFAPP、EPAPP、EMFAPP在环氧树脂中的阻燃特性进行了研究。当添加量大于7%时,阻燃复合材料均能通过UL 94 V-0级测试,极限氧指数大于27.0%,表明MFAPP、EPAPP、EMFAPP均为EP的高效阻燃剂,这些阻燃剂在EP阻燃过程中均形成了膨胀炭层,属于膨胀阻燃机理。另外在耐水性实验中发现,添加EPAPP、EMFAPP的EP复合材料具有更好的耐水性,经75℃水浸泡6天后,阻燃性能得到了较好的保持。     

环氧树脂水基化改性及其固化

介绍了环氧树脂水基化化学改性的方法 ,以及环氧树脂水基系统的固化机理和所用的固化剂     

耐热芴型环氧树脂的非等温固化动力学

合成了9,9’-二[4-(2,3环氧丙氧基)苯基]芴,并以4,4’-二氨基二苯砜胺为固化剂,用非等温DSC法研究了其固化动力学,用Flynn-Wall-Ozawa法和Friedman法确定了固化动力学参数,用动力学模拟推测了固化机理函数,并用TGA法对等温固化树脂的耐热性进行了表征。结果表明:双酚芴环氧固化反应的表观活化能约63.86 kJ/mol,扩散因子为3.80×104s-1,反应级数为1.57;固化反应为枝状成核的自催化反应;等温固化后的环氧树脂于400℃开始分解,700℃时残碳率为41.73%。     

氢化双酚A型环氧树脂的固化动力学

将氢化双酚A与环氧氯丙烷反应合成了氢化双酚A型环氧树脂(HBPA-EP),产物分别用多元胺类或酸酐类固化剂固化,利用差示扫描量热分析(DSC)对固化反应特性进行了研究,得到了相应的固化条件、固化反应活化能和固化反应动力学方程等.结果表明,当分别采用1,3-环己二甲胺、液态聚酰胺、顺式六氢苯酐、甲基六氢苯酐固化HBPA-EP(环氧值为0.45)时,其固化条件分别为100℃、2h,145℃、4h,90℃、2h,120℃、4h,130℃、2h,150℃、4h,140℃、2h和160℃、4h,用这4种固化剂进行固化反应的表观活化能分别为50.62、56.88、74.56 kJ/mol和68.36 kJ/mol,其反应级数分别为0.886、0.901、0.915和0.905.     

双酚A双(二苯基)磷酸酯对环氧树脂的阻燃性能

采用双酚A双(二苯基)磷酸酯(BDP)、有机改性蒙脱土(OMMT)和环氧树脂(EP),分别制备了阻燃环氧树脂(BDP-EP)和阻燃纳米材料(BDP-OMMT-EP).利用氧指数、水平垂直燃烧、热重分析以及锥形量热等技术探讨了阻燃材料的阻燃性能和阻燃机理.实验结果证明,BDP-EP和BDP-OMMT-EP的最大热释放速率和平均热释放速率等参数都降低了,但是BDP的阻燃效果优于BDP-OMMT,即BDP和OMMT没有协同阻燃作用.     

Synthesis and Characterization of a Novel Curing Agent for Epoxy Resin Based on Phosphazene Derivatives

In this work, a novel amine-terminated curing agent for epoxy resin based on hexachlorocyclotriphosphazene (HCCP) was synthesized through two steps of nucleophilic substitution reactions by phenol and 4-aminophenol. Its chemical structure was characterized by ¹H-NMR, Fourier transform infrared spectroscopy (FTIR) and mass spectrometry (MS). This curing agent was liquid at room temperature which made it easy to disperse in the epoxy resin. The rheological test showed the viscosity of the pre-polymer fluid decreased as the proportion of the curing agent increased so it improved the process performance. The curing reaction was studied by differential scanning calorimeter (DSC). The novel curing agent had a wider range of curing temperature and relatively lower curing temperature in comparison with the widely-using curing agent 4,4′-Diaminodiphenylmethane (DDM). The wider range of curing temperature helped lower the heat accumulation which was an important factor in curing process.     

含亚胺结构新型磷-氮协效阻燃化合物的合成及对环氧树脂的阻燃作用

采用醛胺缩合反应,以4-(5,5-二甲基-1,3-二氧杂环己内磷酰基)苯甲醛(PCHO)分别与对苯二胺、乙二胺反应合成两种磷酸酯-亚胺双官能化合物阻燃剂(FR:N¹,N⁴-二[4-(5,5-二甲基-1,3-二氧杂环己内磷酰氧基)苯基亚甲基]-1,4-苯二胺(PNB)和N¹,N²-二[4-(5,5-二甲基-1,3-二氧杂环己内磷酰氧基)苯基亚甲基]-1,2-乙二胺(PNE)),研究了FR对4,4'-二氨基二苯砜(DDS)固化双酚A二缩水甘油醚型环氧树脂(DGEBA)体系的阻燃作用及阻燃机理。 研究发现FR的引入显著提高了DGEBA/DDS在700 ℃时的残炭率(R_c),同时提升了材料的阻燃性能,其中以乙二胺合成的PNE阻燃性能显著优于以苯二胺合成的PNB。 当磷添加质量分数为1.5%时,PNE-1.5/DGEBA/DDS在N₂气下的R_c为35.1%,在空气下的R_c为14.4%,极限氧指数(LOI)为33.2%,并可达阻燃等级UL-94最高阻燃级别V-0级。 同时,PNE-1.5/DGEBA/DDS相较于DGEBA/DDS保持了弯曲强度和76%以上的冲击强度,机械性能显著优于PNB-1.5/DGEBA/DDS。 通过阻燃机理分析FR在DGEBA/DDS体系中具有凝聚相、气相及磷-氮协效共同作用的阻燃特点。 磷酸酯-亚胺双官能团化合物FR对环氧树脂体系具有良好的阻燃作用,其中PNE阻燃效率高、机械性能负面影响小,具有潜在应用价值。     

环单体的合成,聚合及与环氧树脂的固化反应

合成了新螺环原碳酸酯单体：３，９－二（对甲氧基苄基）－１，５，７，１１－四氧杂螺环［５，５］十一烷。以ＢＦ３·ＯＥｔ２为催化剂，实现了其阳离子聚合。聚合产物的＾１Ｈ ＮＭＲ、＾１３Ｃ ＮＭＲ、ＩＲ及元素分析均表明发生了双开环聚合反应。探讨了其聚合历程。用ＤＳＣ和ＩＲ跟踪环氧树脂及其与螺环单体混合后的固化反应过程，研究了固化剂、反应条件对固化反应的影响。     

螺环单体的合成、聚合及与环氧树脂的固化反应

合成了新螺环原碳酸酯单体：３，９－二（对甲氧基苄基）－１，５，７，１１－四氧杂螺环［５，５］十一烷．以ＢＦ３·ＯＥｔ２为催化剂，实现了其阳离子聚合．聚合产物的１ＨＮＭＲ、１３ＣＮＭＲ、ＩＲ及元素分析均表明发生了双开环聚合反应．探讨了其聚合历程．用ＤＳＣ和ＩＲ跟踪环氧树脂及其与螺环单体混合后的固化反应过程，研究了固化剂、反应条件对固化反应的影响     

TEG-99环氧树脂的合成与性能研究

以松节油为原料合成出新型TEG - 99环氧树脂 ,研究了它分别与典型胺类、聚酰胺类及酸酐类固化剂的固化反应和固化产物的性能。结果表明 ,以松节油为原料合成TEG - 99环氧树脂的过程简单、稳定 ,产物具有与双酚A型环氧树脂相似的外观、理化性能、固化特征等 ,是松节油综合利用的一个有前景的途径     

含烯丙基六苯氧基环三磷腈的合成及其在阻燃丙烯酸酯树脂中的应用

以六氯环三磷腈（HCCP）、苯酚和2-烯丙基苯酚为原料,合成了新型含烯丙基的环磷腈阻燃单体（2-烯丙基苯氧基）五苯氧基环三磷腈（APPCP),用红外光谱、核磁氢谱、质谱和元素分析表征其组成和结构。 将APPCP与丙烯酸酯单体共聚制备了阻燃丙烯酸酯树脂,测试了共聚丙烯酸酯树脂的热稳定性和阻燃性,当APPCP用量为20%时,共聚丙烯酸酯树脂燃烧等级（UL-94）可达V-0级,极限氧指数（LOI）高达31.2%,在空气中600 ℃时残留质量提高至23.2%。     

A flame‐retardant phosphate and cyclotriphosphazene‐containing epoxy resin: Synthesis and properties

A novel flame‐retardant epoxy resin, (4‐diethoxyphosphoryloxyphenoxy)(4‐glycidoxyphenoxy)cyclotriphosphazene (PPCTP), was prepared by the reaction of epichlorohydrin with (4‐diethoxyphosphoryloxyphenoxy)(4‐hydroxyphenoxy)cyclotriphosphazene and was characterized by Fourier transform infrared, ³¹P NMR, and ¹H NMR analyses. The epoxy resin was further cured with diamine curing agents, 4,4′‐diaminodiphenylmethane (DDM), 4,4′‐diaminodiphenylsulfone (DDS), dicyanodiamide (DICY), and 3,4′‐oxydianiline (ODA), to obtain the corresponding epoxy polymers. The curing reactions of the PPCTP resin with the diamines were studied by differential scanning calorimetry. The reactivities of the four curing agents toward PPCTP were in the following order: DDM > ODA > DICY > DDS. In addition, the thermal properties of the cured epoxy polymers were studied by thermogravimetric analysis, and the flame retardancies were estimated by measurement of the limiting oxygen index (LOI). Compared to a corresponding Epon 828‐based epoxy polymer, the PPCTP‐based epoxy polymers showed lower weight‐loss temperatures, higher char yields, and higher LOI values, indicating that the epoxy resin prepared could be useful as a flame retardant. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 972–981, 2000     

新型树状单分子磷-氮膨胀阻燃剂的合成及阻燃性能研究

以六氯环三磷腈、对羟基苯甲醚、新戊二醇以及三氯氧磷等为原料, 合成一种新型树状单分子磷-氮膨胀阻燃剂六(4-(5,5-二甲基-1,3-二氧杂环己内磷酸酯基苯氧基))环三磷腈(Ⅵ). 标题化合物结构经IR、MS 及¹H NMR 证实. 热失重分析表明标题化合物具有较高的热稳定性和良好的成炭性, 氮气氛下的起始分解温度为270 ℃, 600 ℃时炭残余量达45.2%. 实验表明, 标题化合物对环氧树脂呈现出良好的阻燃效果.     

新型水性环氧树脂的合成研究

以2-丙烯酰胺基-2-甲基丙磺酸(AMPS)为改性剂,过氧化苯甲酰(BPO)为引发剂,通过溶液聚合,使环氧树脂获得水分散性。以改性环氧树脂的收率、粒径分布、反应体系酸值随时间的变化为指标,对反应历程进行了推断,并对改性产物的结构进行了红外光谱分析。结果表明,在整个反应中,AMPS与环氧树脂主链接枝反应和与环氧树脂的环氧基团的开环反应同时进行。高聚物收率可达76.72%,体系中的环氧基团约70%被保留下来。改性环氧树脂体系不需中和即可分散于水中。     

Deep Eutectic Ionic Liquids as Epoxy Resin Curing Agents

Epoxy compositions based on low-molecular bisphenol A type resin and deep eutectic solvents from choline chloride (ChCl) and guanidine derivatives or urea were prepared and investigated. Pot life at room temperature and curing process at dynamic mode were studied using DSC and rheometry while DES basic ratio was changed in a range of 3–9 wt. part/100 wt. part of epoxy resin (phr). Thermomechanical properties (glass transition and tan δ) of the cured epoxy materials (DES content up to 20 phr) using DMTA and their thermal resistance on the basis of thermogravimetric measurements were evaluated. The curing mechanism, i.e., ratio of polyaddition reaction to catalytic polymerization, was evaluated considering changeable guanidine derivative content in relation to epoxy resin.     

双酚A甲醛酚醛环氧树脂与二氨基二苯醚的固化反应及热降解

用傅里叶红外光谱、差示扫描量热仪和热重分析测试技术研究了双酚A甲醛酚醛环氧树脂(bis-ANER)与二氨基二苯醚(DDE)的固化反应及其固化产物的热降解性能。在等温固化反应中环氧基团红外光谱吸收强度随固化时间延长而逐渐减弱,羟基吸收强度逐渐增强,固化反应后期出现羰基红外吸收,其强度随固化时间的延长而增强。用Kissinger法和Ozawa-Flynn-Wall法计算出的bis-ANER/DDE非等温固化反应活化能分别为57.6和61.5kJ/mol。固化产物的热降解首先是醚键的断裂,在N2气和O2气气氛下起始阶段的热降解反应均符合g(α)=[-ln(1-α)]2/3的核增长反应机理,2种气氛下高温阶段的热降解机理不同,O2气在降解过程中产生氧化作用。     

三季戊四醇亚磷酸酯阻燃剂的合成及应用研究

以三季戊四醇(TPE)、亚磷酸三苯酯(TPP)为反应原料,氢氧化钠为催化剂,采用非溶剂酯交换一步法合成了三季戊四醇亚磷酸酯膨胀型阻燃剂。用红外光谱与元素分析初步确定了三季戊四醇亚磷酸酯类的物质。热分析表明,10％的失重所对应的温度为122℃,50％的失重对应的温度为371℃;其失重速率最大时的峰顶温度为329℃;在500℃时的成炭量高达40％。以三季戊四醇亚磷酸酯和三聚氰胺复配阻燃的环氧树脂,添加量为19％时其极限氧指数(LOI)为35％,通过了UL94V-0级,表明该阻燃剂具有优良的阻燃性能。     

Improving Thermal and Flame Retardant Properties of Epoxy Resin with Organic NiFe‐Layered Double Hydroxide‐Carbon Nanotubes Hybrids

To improve the dispersion of carbon nanotubes (CNTs) and flame retardancy of layered double hydroxide (LDH) in epoxy resin (EP), organic nickel‐iron layered double hydroxide (ONiFe‐LDH‐CNTs) hybrids were assembled through co‐precipitation. These hybrids were further used as reinforcing filler in EP. EP/ONiFe‐LDH‐CNTs nanocomposites containing 4 wt% of ONiFe‐LDH‐CNTs with different ratios of ONiFe‐LDH and CNTs were prepared by ultrasonic dispersion and program temperature curing. The structure and morphology of the obtained hybrids were characterized by different techniques. The dispersion of nanofillers in the EP matrix was observed by transmission electron microscopy (TEM). The results revealed a coexistence of exfoliated and intercalated ONiFe‐LDH‐ CNTs in polymer matrix. Strong combination of the above nanofillers with the EP matrix provided an efficient thermal and flame retardant improvement for the nanocomposites. It showed that EP/ONiFe‐LDH‐CNTs nanocomposites exhibited superior flame retardant and thermal properties compared with EP. Such improved thermal properties could be attributed to the better homogeneous dispersion, stronger interfacial interaction, excellent charring performance of ONiFe‐LDH and synergistic effect between ONiFe‐LDH and CNTs.