Influencing the morphology of polymer blends through graft copolymers

Graft copolymers have a potential as compatibilizers in two-component thermoplastic polymer blends, and also as impact-modifiers in one-component thermoplastics. The compatibility of the blocks of the copolymer (i.e. the grafts and the main chain) with the chains of the matrix polymers must be adjusted carefully. Blends of various polymers, especially of polystyrene (PS) and poly(vinyl chloride) (PVC), with graft copolymers on the basis of polybutadiene are discussed. An excellent compatibilizer, for blends PS/PVC, is a block-graft copolymer, derived from a diblock copolymer of Styrene and butadiene, with grafts of cyclohexyl methacrylate monomelic units.     

Reaction of chlorine-containing polymers with living polymers

A graft polymer was prepared by means of the coupling reaction of chlorinated ethylene–propylene terpolymer with living polystyrene, obtained with a sodium–naphthalene complex as initiator, under various conditions; the grafting efficiency and the percentage of grafting are discussed. Poly(chloroprene), chlorinated butyl rubber, poly(vinyl chloride), poly(epichlorohydrin), and epichlorohydrin–ethylene oxide copolymer were also used as chlorine-containing polymers. The grafting efficiencies were found to be in the following order: chlorinated butyl rubber > poly(epichlorohydrin) > epichlorohydrin-ethylene oxide copolymer > chlorinated ethylene-propylene terpolymer > poly(chloroprene) > poly(vinyl chloride). A graft polymer was obtained from the reaction between chlorinated ethylene–propylene terpolymer and living poly(isoprene), with butyllithium in benzene. The undesirable metal–halogen interchange reaction was considerable.     

Synthesis of amphiphilic graft copolymer brush and its use as template film for the preparation of silver nanoparticles

A microphase‐separated, amphiphilic graft copolymer consisting of a poly (vinyl chloride) (PVC) backbone and poly(oxyethylene methacrylate) (POEM) side chains, (PVC‐g‐POEM at 62:38 wt %) was synthesized via atom transfer radical polymerization (ATRP). Nuclear magnetic resonance (¹H NMR), FTIR spectroscopy, and transmission electron microscopy (TEM) clearly revealed that the “grafting from” method using ATRP was successful and that the graft copolymer molecularly self‐assembled into discrete nanophase domains of continuous PVC and isolated POEM regions. The self‐assembled graft copolymer film was used to template the growth of silver nanoparticles in solid state by introducing a AgCF₃SO₃ precursor and a UV irradiation process. The in situ formation of silver nanoparticles in the graft copolymer template film was confirmed by TEM, UV–visible spectroscopy, and wide angle X‐ray scattering. FTIR spectroscopy and X‐ray photoelectron spectroscopy also demonstrated the selective incorporation and in situ formation of silver nanoparticles within the hydrophilic POEM domains, presumably due to strong interactions between the silver and the ether oxygen in POEM. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3911–3918, 2008     

Spectroscopy of irradiated vinyl chloride–propylene copolymers

Spectra of vinyl chloride—propylene copolymers irradiated at low temperature in vacuum have been obtained at selected temperatures in the range 130–335°K. Copolymers and PVC homopolymer pass through identical intermediate states of dehydrochlorination in which alkyl, allyl, and polyenyl radicals are observed. Substantial spectral differences between copolymers and PVC appearing in the final states of dehydrochlorination after warming above room temperature are consistent with shorter average polyene lengths in the copolymers. This probably results from termination of polyene growth by propylene comonomer. Spectral differences at long wavelength between copolymers with varying amounts of propylene are minor compared to the basic changes between copolymer and homopolymer.     

Proton conducting membranes based on poly(vinyl chloride) graft copolymer electrolytes

The direct preparation of proton conducting poly(vinyl chloride) (PVC) graft copolymer electrolyte membranes using atom transfer radical polymerization (ATRP) is demonstrated. Here, direct initiation of the secondary chlorines of PVC facilitates grafting of a sulfonated monomer. A series of proton conducting graft copolymer electrolyte membranes, i.e. poly(vinyl chloride)‐g‐poly(styrene sulfonic acid) (PVC‐g‐PSSA) were prepared by ATRP using direct initiation of the secondary chlorines of PVC. The successful syntheses of graft copolymers were confirmed by ¹H‐NMR and FT‐IR spectroscopy. The images of transmission electron microscopy (TEM) presented the well‐defined microphase‐separated structure of the graft copolymer electrolyte membranes. All the properties of ion exchange capacity (IEC), water uptake, and proton conductivity for the membranes continuously increased with increasing PSSA contents. The characterization of the membranes by thermal gravimetric analysis (TGA) also demonstrated their high thermal stability up to 200°C. The membranes were further crosslinked using UV irradiation after converting chlorine atoms to azide groups, as revealed by FT‐IR spectroscopy. After crosslinking, water uptake significantly decreased from 207% to 84% and the tensile strength increased from 45.2 to 71.5 MPa with a marginal change of proton conductivity from 0.093 to 0.083 S cm^?1, which indicates that the crosslinked PVC‐g‐PSSA membranes are promising candidates for proton conducting materials for fuel cell applications. Copyright © 2008 John Wiley & Sons, Ltd.     

Properties of ethylene–propylene–vinyl chloride graft copolymers. I. Viscoelasticity of ethylene–propylene copolymers

The viscoelastic behavior of two different ethylene–propylene copolymers was studied as a function of the molar ratios of the components and the distribution of the lengths of the ethylene and propylene sequences. The glass transition temperatures T_g agree with the values calculated from relations between T_g and component ratio established by other authors. The copolymer with longer ethylene and propylene sequences was found to exhibit a relaxation spectrum with a slope less steep than ?0.5. This broadening is explained by the broader distribution of friction factors of the statistical segments in this copolymer and by differences in crystallike nearest-neighbor packing.     

Chemical structure of poly(ethylene terephthalate)–styrene and nylon–styrene graft copolymers prepared by radiation techniques

The graft copolymerizations of styrene onto poly(ethylene terephthalate) (PET) and nylon fibers were carried out by the mutual irradiation and preirradiation methods. True graft copolymers were isolated from the products by extraction and characterized by hydrolysis and osmometry. Among the swelling agents employed, methanol was most effective for increasing the extent of grafting onto PET. In both methods of the grafting, the molecular weight of polystyrene formed in the substrate matrix was higher than one million if no chain-transfer agent was added to the monomer solution. Similar to the case of radiation grafting onto poly(vinyl alcohol) and cellulose, the isolated graft copolymer carried only one branch per copolymer molecule in both cases. Of great interest is the particularly low extent of grafting in the case of PET–styrene. This should be attributed to the low sensitivity of PET to radiation. The grafting site on the mother polymer molecule is discussed on the basis of the solution behavior of the branch polymers separated from the backbone.     

Thermal degradation of graft copolymers of PVC prepared by mastication with styrene and methyl methacrylate,and of further PVC mixtures and vinyl chloride copolymers

Graft copolymers prepared by mastication of PVC in the presence of styrene or of a styrene/ methyl methacrylate mixture, have been studied by thermogravimetry, estimation of hydrogen chloride, thermal volatilization analysis, and flash pyrolysis/g.l.c. The degradation behaviour of PVC/ polystyrene mixtures, vinyl chloride/styrene random copolymers, a random copolymer of methyl methacrylate and styrene, and PVC/poly-α-methylstyrene mixtures has also been studied. The graft copolymers resemble the PVC/methacrylate graft copolymers previously studied in showing retardation of the dehydrochlorination reaction, but contrast with them in yielding chain fragments but no monomer during HCl production. Some stabilization of the second component at higher temperatures is also found. PVC/polystyrene mixtures behave in the same way as the corresponding graft copolymers, but vinyl chloride/styrene copolymers show reduced stability towards both dehydrochlorination and monomer production compared with the homopolymers. PVC/poly-α-methylstyrene mixtures yield some monomer concurrently with HCl loss, and display marked retardation of the latter reaction. Stabilization of the second polymer at higher temperatures is again observed. Many of these results add further strong support to the view that chlorine atoms are involved as chain carriers in the thermal dehydrochlorination of PVC.     

13C-NMR study of chlorinated ethylene–vinyl acetate copolymers

¹³C-NMR has been used to analyze the microstructures of a series of experimental chlorinated ethylene–vinyl acetate copolymers (15–56% CI). Previously established line assignments for EVA copolymers and substituent effect parameters for chlorine have enabled us to tentatively assign partial structures up to five carbon atoms in length. The ¹³C-NMR analyses of a commercial vinyl chloride–vinyl acetate copolymer, a commercial vinyl chloride–vinyl acetate–ethylene terpolymer, and a commercial chlorinated polyethylene support the structural assignments. Data obtained for the experimental resins indicate that the acetate groups influence the way in which chlorine is added to the polymer chain. furthermore, the data indicate the acetate groups undergo little, if any, chlorination.     

Gamma Ray Induced Gaseous Phase Polymerization and Copolymerization of Vinyl Monomers in Bagasse

Gamma-ray induced gaseous phase in situ polymerization of vinyl chloride and copolymerization of vinyl chloride with vinyl acetate in bagasse have been investigated and discussed. The prepared bagasse-plastic combinations were not improved of its mechanical strength owing to the deposited PVC powder and the low copolymer loading in bagasse-board. The viscosity average molecular weight of PVC formed in bagasse-board was found to be slightly higher than that of PVC formed in the in situ liquid polymerization system. No graft reaction of PVC onto bagasse cellulose was observed, while low grade of graft reaction was confirmed with PVC-PVAc copolymer system.     

Amphiphilic polymer electrolytes consisting of PVC‐g‐POEM comb‐like copolymer and LiCF3SO3

An amphiphilic comb‐like copolymer consisting of a poly(vinyl chloride) (PVC) backbone and poly((oxyethylene)₉ methacrylate) (POEM) side chains, PVC‐graft‐POEM was synthesized via atom transfer radical polymerization. This comb copolymer was complexed with LiCF₃SO₃ to form a solid polymer electrolyte. FTIR and FT‐Raman spectroscopy indicate that lithium salts are dissolved in the ion conducting POEM domains of microphase‐separated graft copolymer up to 10 wt % of salt concentration. Microphase‐separated structure of the materials and the selective interaction of lithium ions with POEM domains were revealed by transmission electron microscopy, wide angle X‐ray scattering, and differential scanning calorimetry. The maximum ionic conductivity of 4.4 × 10^?5 S/cm at room temperature was achieved at 10 wt % of salt concentration, above which salts are present as less mobile species such as ion pairs and higher order ionic aggregates, as characterized by FT‐Raman spectroscopy. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1443–1451, 2009     

Vinyl chloride–propylene copolymerization

Because of the allylic nature of propylene, the vinyl chloride–propylene system exhibits polymerization behavior markedly different from that of vinyl chloride, even at relatively low propylene concentrations. Propylene acts as a degradative chain-transfer agent, and as a result, both the polymerization rate and the molecular weight of the resultant copolymers are lower than those of the homopolymer, decreasing with increasing propylene content. Even at propylene concentrations as low as 10% the rate of polymerization is proportional to the initiation rate, indicating kinetic control by the propylene. The reactivity ratios of these monomers given by Cain were verified. The reciprocal intrinsic viscosity of the copolymer was found to be linearly related to the monomer feed composition.     

On the macro- and microphase separation of compatibilizers in immiscible polymer blends

Macro- and microphase separation of compatibilizing graft copolymers in melt-mixed polystyrene/polyamide-6 blends was studied by transmission electron microscopy and thermal analysis. Three different graft copolymers with main chains of polystyrene and side chains of poly(ethylene oxide) were used as additives at various concentrations. The polyamide-6 domain sizes decreased with increasing amounts of compatibilizing graft copolymers in the blends up to a saturation concentration, after which no further reduction was noted. Macrophase separation of the graft copolymers into discrete macrodomains 20–200 nm in size occurred at concentrations equal to or slightly lower than the saturation concentration. The macrodomains of the graft copolymers were microphase separated, and the sizes and shapes of the microdomains were found to largely depend on the graft copolymer structure and composition. As a consequence of microphase separation, poly(ethylene oxide) crystallinity was noted in blends with sufficiently high macrophase contents. Observations of a graft copolymer interphase between the polystyrene matrix and the polyamide-6 domains confirmed that the graft copolymer was present at the blend interfaces in some of the compatibilized blends. © 1996 John Wiley & Sons, Inc.     

Poly(vinyl chloride)–poly(ethylene oxide) block copolymers: Synthesis and characterization

Poly(vinyl chloride)-poly(ethylene oxide) block copolymers have been synthesized in solution and emulsion. The polymers were made by first synthesizing macroazonitriles through the reaction of 4,4′-azobis-4-cyanovleryl chloride with hydroxy-terminated poly(ethylene oxide) of varying molecular weights. These macroazonitriles had molecular weights in the range of 3000–88,000 and degrees of polymerization from 5 to 24. Thermal decomposition of the azolinkages in the presence of vinyl chloride monomer yielded block copolymers containing form 2 to 20 wt % poly(ethylene oxide). The structures of the block copolymers were characterized by spectrometric, elemental and molecular weight analyses. The possibility of some graft polymerization occurring via free-radical extraction of a methylene hydrogen from the poly(ethylene oxide) was considered. Polymerization of vinyl chloride with an azonitrile initiator in the presence of a poly(ethylene oxide) yielded predominately homopolymer with some grafted poly(vinyl chloride).     

Chemical and electrochemical grafting of polyaniline onto poly(vinyl chloride): synthesis,characterization, and materials properties

We have designed and developed a new strategy for the chemical and electrochemical graft copolymerization of aniline onto poly(vinyl chloride). For this purpose, first phenylamine groups were incorporated into poly(vinyl chloride) via a nucleophilic substitution reaction in the presence of a solvent composed of 4‐aminophenol, potassium carbonate, and dry N,N‐dimethylformamide at room temperature, in order to avoid cross‐linking. The macromonomer obtained was used in chemical and electrochemical oxidation copolymerization with aniline monomer to yield a poly(vinyl chloride)‐g‐polyaniline (PVC‐g‐PANI) graft copolymer. The chemical structures of samples as representatives were characterized by means of Fourier transform infrared and ¹H nuclear magnetic resonance spectroscopies. The electroactivity behaviors of the synthesized samples were verified under cyclic voltammetric conditions. The electrical conductivity and electroactivity measurements showed that the PVC‐g‐PANI graft copolymer has lower electrical conductivity as well as electroactivity than those of the pure PANI. However, the lower electrical conductivity and electroactivity levels in this material can be improved at the price of solubility and processability. Moreover, the thermal behavior and chemical composition of the synthesized graft copolymer were investigated. Copyright © 2016 John Wiley & Sons, Ltd.     

Miscibility behaviour of blends of a thermoplastic polyester polyurethane with vinyl polymers

A method based on the intrinsic viscosities of transfer has been used to predict miscibility of polymer blends. This method has been applied to study the change in the phase behaviour of a microphase separated polyester polyurethane (PSPU) on blending with polyvinyl chloride (PVC), polyvinyl acetate (PVAc) and a vinyl chloride-vinyl acetate copolymer (VCVAc). The PVC/PSPU blends are found to exhibit complete miscibility over the entire composition range. PVAc/PSPU blends show immiscibility while VCVAc/PSPU blends show partial miscibility. Thermal analysis and scanning electron microscopic studies of the blend films have confirmed the results evaluated on the basis of the viscosity method.     

Conducting composites from EPDM–EVA blends

The effect of ethylidene norbornene (ENB) content of ethylene propylene aiene rubber (EPDM) and vinyl acetate (VA) content of ethylene vinyl acetate copolymer (EVA), as well as the blending sequence, on the conductivity of composites based on EPDM–EVA–carbon black have been studied. Black master batches show a lower extent of cure than the preblended system followed by black addition. EPDM having a high ENB content shows higher conductivity under ambient conditions. Preblended systems give rise to higher conductivity in the case of low-ENB content EPDM. But for high-ENB content EPDM, the blending of black master batches imparts high conductivity. Two types of conduction are observed in this case and the transition temperature depends on the VA content of EVA. It appears that there exists a correlation between activation energy of curing and that of conduction.     

接枝共聚物EPR-g-PS作PS/EPDM共混体系增容剂的探讨

使用了由大分子单体共聚合制备的以乙丙橡胶(EPR)为主干、聚苯乙烯(PS)为支链的接枝共聚物EPR-g-PS作为PS/EPDM共混体系的增容剂。实验结果表明,共混体系的组成、增容剂加入量以及增容剂分子结构对共混体系冲击强度有很大影响。将这些因素与相差显微镜及扫描电镜研究所揭示的共混物形态的变化相联系,对此类接校共聚物作为不相容体系增容剂的机理作了探讨。     

Poly(ethylene-co-propylene)-g-polystyrene through macromer polymerization: Preparation,morphology, and structure–properties relationships

Graft copolymers with ethylene-propylene (EPR) backbone and polystyrene (PS) grafts, EPR-g-PS, were prepared by terpolymerization of a PS macromer with ethylene and propylene using a vanadium catalyst, with graft efficiency of up to 80% and PS content in the copolymer 5–45%. Such polymerization parameters as molecular weight and dosage of the macromer, catalyst concentration, and reaction temperature which affect the mobility and hence polymerizability of the macromer may have a marked influence on the polymerization and the structure of the products. The molecular architecture of the copolymers was characterized by osmometry, UV, NMR, and GPC methods. TEM and torsional pendulum studies revealed that EPR-g-PS possessed a phase separation morphology with PS domains evenly dispersed in the EPR matrix. The PS content and average number of grafts strongly influence the tensile properties of the copolymers. EPR-g-PS graft copolymers prepared by macromer copolymerization exhibit the mechanical properties of a typical thermoplastic elastomer having two or more branches of a certain length.     

Homopolymerization and copolymerization of vinyl chloride over supported metalorganic catalysts

The homopolymerization of vinyl chloride and its copolymerization with ethylene over dibutyl ether–modified SiO₂-supported Ziegler–Natta catalysts based on titanium and vanadium chlorides have been studied. The supported metal complexes are sufficiently active in the polymerization of vinyl chloride. Their activity depends on the catalyst composition and conditions of formation of the catalyst on the surface of the support. The chain structure of the resulting polyvinyl chloride (PVC) has been studied by NMR spectroscopy. The thermal properties of the synthesized PVC have been investigated by differential scanning calorimetry. The PVC obtained possesses enhanced thermal stability owing to the specific features of its chain structure. Vinyl chloride polymerization over the supported metalorganic catalyst proceeds mainly via a free-radical mechanism. Process conditions have been found for conducting the copolymerization of vinyl chloride with ethylene over supported metal complexes resulting in the formation of true statistical copolymers, which is confirmed by IR and NMR spectroscopy.