Effect of Non-Woven Carbon Nanofiber Mat Presence on Cure Kinetics of Epoxy Nanocomposites

Summary : An investigation was carried out into the cure kinetics of carbon nanofiber (CNF) mat-epoxy nanocomposites, composed of bisphenol-A based epoxy resin and diethylene triamine as a curing agent. It was observed that the rate of cure reaction for CNF mat-epoxy nanocomposites was higher than that for neat epoxy resin at low curing temperatures and the presence of the CNF mat produced the maximum influence at a certain curing temperature and time. At high curing temperature and long curing times, the effect of CNF mat on the cure rate was insignificant. The CNF mat-epoxy composite exhibited somewhat lower value of activation energy than that of the neat epoxy system at the beginning of the curing stage. The weight fraction of CNF mat also affected the cure reaction of epoxy nanocomposites at the same curing temperature. As the amount of CNF mat increased, the cure rate was higher at the same cure time. However, at high CNF mat loading, the cure reaction was retarded since the amount of epoxy and hardener decreased dramatically at high CNF contents together with the hindering effect of the CNF mat on the diffusion of epoxy resin and the curing agent, leading to lower crosslinking efficiency. Although the curing efficiency of epoxy nanocomposites dropped at high CNF mat content, the glass transition temperature (T_g) was still high due to the ultra-high strength of the CNF mat. The cure kinetics of CNF mat-epoxy nanocomposites was in good agreement with Kamal's model.     

Thermo-oxidative degradation of novel epoxy containing silicon and phosphorous nanocomposites

Modified epoxy nanocomposites containing silicon and phosphorous was prepared and compared with pure epoxy. The study of thermo-oxidative degradation of modified epoxy nanocomposites and pure epoxy has been utilized by thermal analysis. The thermal stability of modified epoxy nanocomposites is not superior to that of the pure epoxy at low temperature, however, the char yield of modified epoxy nanocomposites is higher than that of the pure epoxy at 800 °C in air atmosphere. The modified epoxy nanocomposites possess better thermal stability at high temperature range. The values of the limiting oxygen index of pure epoxy and modified epoxy nanocomposites are 24 and 32, respectively. This indicates that modified epoxy nanocomposites possesses better flame retardance.By the Kissinger’s method, the activation energies of thermo-oxidative degradation for epoxy nanocomposites are less than those of thermo-oxidative degradation for pure epoxy in first stage of thermo-oxidative degradation. However, the activation energies of thermo-oxidative degradation for epoxy nanocomposites are more than those of thermo-oxidative degradation for pure epoxy in second stage of thermo-oxidative degradation.     

Flame‐retardant epoxy resin compounds containing novolac derivatives with aromatic compounds

New flame‐retardant epoxy resin compounds containing novolac derivatives with specific aromatic compounds have been developed. After crosslinking reactions between epoxy resin and hardener, the epoxy resin compounds formed highly flame‐retardant network structures that were obtained by including biphenylene and phenylene moieties in the main chains of novolac‐type epoxy resin and phenol novolac resin hardener. The high flame retardancy is due mainly to the stable foam layers that form during combustion because of the low elasticity at high temperatures and the high pyrolysis resistance of the compounds. Furthermore, the addition of excess phenol derivative hardener not only facilitates the formation of the foam layers by decreasing the crosslink densities but also reduces the amount of flammable substances generated from the epoxy resin compounds during combustion. The use of a multifunctional epoxy resin containing four glycidyloxy groups in the compounds improved characteristics such as heat resistance and strength at high temperatures, while maintaining excellent flame retardancy. Copyright © 2001 John Wiley & Sons, Ltd.     

Preparation and Characterization of DGEBA/EPN Epoxy Blends with Improved Fracture Toughness

The physical and mechanical properties of blends composed of two kinds of epoxy resins of different numbers of functional groups and chemical structure were studied.One of the resins was a bifunctional epoxy resin based on diglycidyl ether ofbisphenol A and the other resin was a multifunctional epoxy novolac resin.Attempt was made to establish a correlation between the structure and the final properties of cured epoxy samples.The blend samples containing high fraction of multifunctional epoxy resin showed higher solvent resistance and lower flexural modulus compared with the blends containing high fraction of bifunctional epoxy resin.The epoxy blends showed significantly higher ductility under bending test than the neat epoxy samples.The compressive modulus and strength increased with increasing of multifunctional epoxy in the samples,probably due to enhanced cross-link density and molecular weight.Morphological analysis revealed the presence of inhomogeneous sub-micrometer structures in all samples.The epoxy blends exhibited significantly higher fracture toughness (by 23％ at most) compared with the neat samples.The improvement of the fracture toughness was attributed to the stick-slip mechanism for crack growth and activation of shear yielding and plastic deformation around the crack growth trajectories for samples with higher content of bifunctional epoxy resin as evidenced by fractography study.     

Concerning the efficient conversion of epoxy alcohols into epoxy ketones using dioxiranes

Representative epoxy alcohols are cleanly converted into the corresponding epoxy ketones in high yield by selective oxidation using dimethyldioxirane (1a) and its trifluoro analogue (1b) under mild conditions. The oxidation is found to take place leaving the configuration at the epoxy functionality unaffected. The direct oxyfunctionalization of simple cyclic epoxides with the powerful dioxirane 1b provides another attractive method to access epoxy ketones regioselectively.     

高性能环氧树脂/碳纳米管复合物的热分析研究

用差示扫描量热仪(DSC)、热失重分析仪(TGA)和动态力学热分析仪(DMTA)研究了多壁碳纳米管(MWNTs)/高性能4,4′-二氨基二苯甲烷四缩水甘油环氧树脂(TGDDM)/4,4′-二氨基二苯基砜(DDS)复合物的热性能.Kissinger和Flynn-Wall-Ozawa的非等温固化动力学研究发现,随着MWNTs含量的增加,复合物固化反应的活化能先减小后增大.TGA研究表明,MWNTs的添加对环氧树脂热稳定性影响很小.碳纳米管填充到TGDDM/DDS体系后,复合物的储存模量随着MWNTs含量的增加而增大,而玻璃化温度却随之减小.     

Mechanical properties of magnetically oriented epoxy

The microstructure of an epoxy system oriented in high magnetic fields (15–25 T) has been observed to consist of highly oriented domains at the molecular level along the direction of the applied field. The changes in the microstructure have been characterized as a function of the magnetic‐field strength and have been investigated microscopically and with wide‐angle X‐ray diffraction. The mechanical properties of the epoxy have been examined in light of nanoindentation experiments at different load levels. The basic results of the experimental investigations for the effect of high magnetic fields on the structure and property of the epoxy are presented. Nanoindentation testing has revealed large differences in the nanomechanical behavior for thermomagnetically processed epoxy specimens. The differences can be ascribed to the microstructural changes (reorientation) of the polymer at the molecular level. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1586–1600, 2004     

Preferential solvation of poly(methyl methacrylate) and a bisphenol A diglycidyl ether by size-exclusion chromatography

The preferential adsorption coefficient, lambda, of poly(methyl methacrylate), PMMA, in solutions formed by an epoxy resin in tetrahydrofuran (THF), was studied by size-exclusion chromatography (SEC). Only PMMA of lowest molar mass was preferentially solvated by epoxy but at low concentrations of epoxy in the mixture. At higher epoxy content PMMA was preferentially solvated by THF. A simultaneous and competitive solvation between the specific interactions PMMA-epoxy and the self association of epoxy at high concentrations would be the responsible of this inversion point. The more compacted coil of PMMA of higher molecular weights in solution could explain the lack of interaction of these polymers with epoxy. The results also indicated that lambda decreased with the molar mass. This variation has been attributed to the influence of the coil segment density on preferential adsorption.     

Polymer blends based on epoxy resin and polyphenylene ether as a matrix material for high-performance composites

The application of poly(2,6-dimethyl-1,4-phenylene ether), PPE, as a matrix material for continuous carbon fibre reinforced composites has been studied. Due to the intractable nature of PPE melt impregnation is not feasible and a novel impregnation route, using epoxy resin as a reactive solvent, was developed. The introduction of epoxy resin results in enhanced flow and a reduced processing temperature, enabling the processing of PPE and the preparation of high quality composites. Upon curing, phase separation is initiated and epoxy resin is converted into a second phase. In composites, epoxy resin preferentially accumulates at the polar fibre surface, resulting in an epoxy layer around the fibres, providing a high level of interfacial adhesion. For a high fibre volume fraction (> 50%) this results in the ultimate morphology of epoxy coated fibres in a neat PPE matrix. Due to this unique morphology the composite materials reveal outstanding mechanical properties in terms of interlaminar toughness and impact performance.     

Influence of silica fillers during the electron irradiation of DGEBA/TETA epoxy resins, part II: Study of the thermomechanical properties

This work describes the influence of silica fillers on the thermomechanical properties of diglycidyl ether of bisphenol A/triethylenetetramine (DGEBA/TETA) epoxy resins during ageing under electron beam irradiation. Whatever be the silica filler (pure micrometric ground and spherical silicas, nanometric silicas and coupling agent treated silicas), the glass transition temperature of the epoxy resins decreases with increasing irradiation dose, meaning that the main effect of the irradiation is chain scission. No influence of the silica fillers has been detected from the changes in the glass transition temperature with the increase in the irradiation dose. The disappearance of the cooperativity of the γ relaxation, the decrease of the α relaxation and the decrease of the elastic modulus at the rubbery plateau observed by dynamic mechanical analyses involve a decrease in the crosslink density of the epoxy resins. The occurrence of chemical reactions between the epoxy resin and the silica surface at high irradiation doses has been shown. Moreover, we show evidence that chemical reactions between the epoxy resin and the silica surface occur at high irradiation dose.     

YDS高抗冲磨环氧砂浆的研究与应用

在YDS高渗透环氧化学灌浆材料的基础上,开发了一类新型高抗冲磨环氧砂浆。介绍了YDS高抗冲磨环氧砂浆的制备方法,探讨了环氧基液和环氧砂浆的主要性能。结果表明,YDS环氧砂浆不仅具有优异的抗渗耐腐蚀性能,而且其抗冲耐磨性能也非常好,抗冲磨强度最高达到400h/(kg/m2)以上,应用前景广泛。     

Study of the reaction mechanism of the copper chelate with DGEBA using DSC

The reaction mechanism of metal-containing and complex compound with epoxy oligomer of diglycidyl ether of bisphenol A (DGEBA) was studied using dynamic DSC technique. It is shown that cure reaction of the epoxy oligomers with copper acetate proceeds at two stages: through coordination of cation with the epoxy group, and through ionic polymerization at high temperatures. Mechanism of curing of DGEBA with copper chelate depends on equilibrium process of dissociation of the chelate which, in turn, depends not only on temperature of curing but also on concentration of the hardener. At the dissociation temperature of the hardener, polymerization proceeds according to ionic mechanism. Hardening of the epoxy oligomers due to interaction of epoxy groups with unconnected amine groups predominate at higher temperatures or at higher concentrations of the hardener. At low temperatures and small concentrations of the hardener, polymerization proceeds according to catalytic ionic mechanism. This revised version was published online in July 2006 with corrections to the Cover Date.     

Use of surfactants in cellulose nanowhisker/epoxy nanocomposites: effect on filler dispersion and system properties

Cellulose nanowhiskers (CNWs) prepared via TEMPO mediated oxidation are used as biodegradable filler in an epoxy matrix. Since CNWs are hydrophilic and epoxy is hydrophobic, amphiphilic block copolymer surfactants are employed to improve the interactions between the filler and the matrix. The surfactants used are Pluronics, a family of triblock copolymers containing two poly(ethylene oxide) blocks and one poly(propylene oxide) block. In this study, Pluronic L61 and L121 with molecular weight of 2000 and 4400 g/mol and hydrophilic to lipophilic balance of 3 and 1 respectively, are used and their effect on the dispersion of CNWs in epoxy is discussed. The hydrophilic tails of Pluronics interact with the hydroxyl and carboxylic groups on the CNW surface and then these surfactant-treated CNWs are directly incorporated into epoxy by high speed mixing. The dispersion state of the surfactant-treated CNWs in epoxy is assessed by rheological measurements and the mechanical properties of the resulting composites are characterized by tensile test and dynamic mechanical thermal analysis. The Pluronic L61 treated CNW/epoxy composites show the highest storage modulus at high temperatures (about 77 % increases) indicative of improved interfacial interactions between the CNWs and the epoxy matrix. Also, an increase of around 10 °C in the glass–rubbery transition temperature of the L61 treated CNW/epoxy composite leads to potential application at higher service temperatures.     

基于多重动态共价键的环氧类玻璃网络的制备与性能

以三羟甲基丙烷三缩水甘油醚(TTE)为基体, 2,2′-(1,4-亚苯基)-双[4-硫醇1,3,2-二氧杂戊烷](BDB)和3,3-二硫代二丙酸(DTDPA)为交联剂, 通过环氧-巯基“点击”反应和环氧-羧酸酯化反应, 制备了基于多重动态共价键(硼酸酯键、 二硫键和酯键)的环氧类玻璃网络. 利用红外光谱和拉曼光谱对其结构进行了表征, 结果表明, 环氧类玻璃中不仅存在硼酸酯键、 二硫键和酯键, 还存在可逆氢键, 并且大量氢键的存在能提高环氧类玻璃的交联度. 对所得环氧网络的热稳定性、 热机械性能和力学性能进行了测试, 并对基于多重动态共价键环氧网络进行了自修复、 焊接、 形状记忆和再加工能力测试. 结果表明, 在80 ℃下可实现网络的完全自修复、 再加工与焊接, 且焊接后样品的力学性能(拉伸强度)恢复率在80%以上, 具有优异的功能性.     

Preparation of epoxy-acrylic latex based on bisphenol F epoxy resin

Bisphenol F based epoxy-acrylic latex with different amount of epoxy resin was successfully prepared by semi-continuous seeded emulsion polymerization. The resulting composite latexes had a narrow size distribution of about 105 nm in diameter. The DSC result showed that the epoxy resin and polyacrylate were grafting copolymerization. The FTIR spectra showed that the epoxy group had been introduced into the epoxy acrylic latex system, and the composite latex could be crosslinked with epoxy hardener at room temperature. The crosslinked composite latex film exhibited a high Tg compared to epoxy-acrylic latexes. The surface of the films with the epoxy resin was regular, and diffused into the polyacrylate phase in the epoxy-acrylic latexes films. Since the curing reactions occurred before latex particle coalescence stage, the surfaces of the cured epoxy-acrylate latex films had a number of interface particle. Compared with the acrylic latex, the thermal stability of the epoxy-acrylate latex was increased, and the stability of the cured film increased with increasing epoxy content.     

一种新型室温固化、耐高温环氧树脂体系及其性能

采用1-己基-3-甲基咪唑四氯化铁盐([C₆mim]FeCl₄)与混合胺复配室温(20 ℃)固化双酚A型环氧树脂E-51,并与其它脂肪胺类室温固化E-51体系在力学性能、热性能、耐老化性能方面的数据进行了比较,同时分析了[C₆mim]FeCl₄不同添加量对固化体系性能的影响,结果显示:[C₆mim]FeCl₄/混合胺复配室温固化E-51体系的室温拉伸强度可达90 MPa,高温(120 ℃)下也保持了良好的力学性能,热失重(5%)分解温度为310 ℃,200 ℃老化7 d后,拉伸强度为28 MPa,是一种可在高温下使用的新型环氧树脂室温固化体系。     

Facile approach to glycidyl methacrylate-based polyHIPE monoliths with high epoxy-group content

This paper reports a facile approach to glycidyl methacrylate (GMA)-based polyHIPE monoliths with high epoxy-group content, which are fabricated using a high internal phase emulsion (HIPE) template via radiation-induced polymerization at room temperature. The effects of the polymerization temperature and the pore sizes of polyHIPE monoliths on the content of epoxy groups are investigated. Results show that the polymerization temperature is the most important factor in influencing the content of epoxy groups in GMA-based polyHIPE monoliths. To prove their superiority over monoliths with low epoxy-group contents, the as-prepared polyHIPE monoliths are applied in phenol removal from cigarette smoke through a reaction between the epoxy group and phenol. The results show that the higher the content of epoxy groups in the polyHIPE monoliths, the higher the rate of phenol removal, indicating their high performance in these specific applications for the polyHIPE monoliths with high epoxy-group contents.     

Investigation of shear thinning behavior and microstructures of MWCNT/epoxy and CNF/epoxy suspensions under steady shear conditions

This report investigates the steady-state viscosities of multiwall carbon nanotube (MWCNT)/epoxy and carbon nanofiber (CNF)/epoxy suspensions with varying filler concentrations under different shear rates at various temperatures. In situ observation of filler networks suggests the build-up of shear induced MWCNT and CNF agglomerates at low shear rates, which correlates with the measured shear thinning behavior. The agglomeration process in MWCNT/epoxy suspensions is enhanced at lower shear rates in the case of higher temperatures, whereas, at high shear rates, both nano-fillers show good dispersion. Shear thinning behavior is observed for both types of fillers, and shear thinning exponential parameters are evaluated as a function of filler content. The shear thinning exponent increases in conjunction with increase in filler content, but it is found to saturate at a specific value, independently of filler material. Finally, the micromechanical elasticity-based analogy model is applied to the prediction of steady state shear viscosity of suspensions at higher shear rates with the assumption of complete dispersion and alignment of individual nano-fillers in suspensions. The predicted viscosities and the experimental data at higher shear rates are compared. The results conclude that fairly good agreement can be seen for the cases of CNF/epoxy suspensions at lower temperatures, whereas MWCNT/epoxy suspensions and CNF/epoxy suspensions at higher temperatures show discrepancy between the prediction and the experimental data.     

Preparation of highly exfoliated epoxy/clay nanocomposites by "slurry compounding": process and mechanisms

Epoxy/clay nanocomposites with a high degree of exfoliation were achieved using a so-called "slurry-compounding" process with which the dispersed state of clay in water can be successfully transferred to an epoxy matrix. In this process sodium montmorillonite was first exfoliated and suspended in water. This suspension was further treated with acetone to form a clay-acetone slurry followed by chemical modification using silane. The modified slurry was then mixed extensively with epoxy to form epoxy/nanoclay composites. It has been shown that the morphologies of clay before and after curing are quite similar and the exfoliation process is termed "slurry compounding". Furthermore, the amount of organic modifier used is only 5 wt % of clay, in contrast to conventional organoclays which normally contain at least 25-45 wt % of organic surfactant. The resulting epoxy/nanoclay composites exhibit a high degree of clay exfoliation and a better thermal mechanical property.