Influence of particle diameter on the morphology of micron-sized, monodispersed composite polymer particles produced by seeded polymerization for the dispersion of highly monomer-swollen polymer particles

 Micron-sized, monodispersed polystyrene (PS)/poly (n-butyl methacrylate) (PBMA) composite particles, in which the PS domain(s) were dispersed in a PBMA continuous phase, were produced by seeded polymerization for dispersions of n-butyl methacrylate (BMA) swollen PS particles in a wide range of PS/BMA ratios in the presence of NaNO₂ as a water-soluble inhibitor. Moreover, in order to change the diameter of the composite particles at same PS/BMA ratio, PS/PBMA (1/150 w/w) composite particles were produced using five kinds of PS particles in a range of diameters from 0.64 to 3.27 μm as seeds. The percentages of the PS/PBMA composite particles having double and triple and over PS domains, which were thermodynamically unstable morphologies, increased with the increase in the diameter of BMA swollen PS particles. There was a clear influence of the size of the swollen particles on the morphology of the PS/PBMA composite particles produced. Received: 30 September 1999/Accepted: 18 April 2000     

Morphology of micron-sized monodispersed composite polymer particles produced by seeded polymerization for the dispersion of highly monomer-swollen polymer particles

 Monodispersed polystyrene (PS)/poly(n-butyl methacrylate) (PBMA) composite particles having 9.4 μm in diameter were produced by seeded polymerization for the dispersion of highly n-butyl methacrylate (BMA)-swollen PS particles, and their morphologies were examined. The highly BMA-swollen PS particles (about 150 times the weight of the PS seed particles) were prepared by mixing monodispersed 1.8 μm-sized PS seed particles and 0.7 μm sized BMA droplets prepared with an ultrasonic homogenizer in ethanol/water (1/2, w/w) medium at room temperature. After NaNO₂ aqueous solution as inhibitor was added in the dispersion, the seeded polymerization was carried out at 70 °C. In an optical microscopic observation, one or two spherical high contrast regions which consisted mainly of PS were observed inside PS/PBMA composite particles. In the PS domain, there were many fine spherical PBMA domains. Such morphologies were based on the phase separation of PS and PBMA within the homogeneous swollen particles during the seeded polymerization. Received: 04 June 1997 Accepted: 27 August 1997     

Influence of the swelling state of seed polymer particles with monomer on the morphology of micron-sized monodispersed composite polymer particles produced by seeded polymerization utilizing the dynamic swelling method

 Micron-sized mono-dispersed polystyrene (PS)/poly(n-butyl methacrylate) (PBMA) composite particles (PS/PBMA=2/1 by weight) having a heterogeneous structure in which many fine PBMA domains dispersed in a PS matrix near the particle surface were produced by seeded polymerization of n-butyl methacrylate (BMA) of which almost all had been absorbed by 1.8 μm-sized monodispersed PS seed particles utilizing the dynamic swelling method. The morphology was varied by changing the PS/BMA ratio and polymerization temperature. It was concluded that the swelling state of 2 μm-sized BMA-swollen PS particles in the seeded polymerization process is one of the important factors to control the morphology of the composite particles. Received: 27 November 1996 Accepted: 21 March 1997     

Influences of the locations of monomer and initiator in the seeded polymerization systems on the morphologies of micron-sized monodispersed composite polymer particles

Three kinds of micron-sized monodispersed polystyrene (PS)/poly(n-butyl methacrylate) (PBMA) composite particles (PS/BMA=2/1, wt. ratio) were produced by two kinds of seeded polymerizations ofn-butyl methacrylate (BMA) in the presence of about 2 m-sized monodispersed PS particles, and their morphologies were examined. One was produced by a seeded dispersion polymerization where almost monomers and initiators exist in an ethanol/water (1/1, w/w) medium. The others two were produced by seeded polymerizations utilizing the dynamic swelling method, where almost monomers exist in the PS seed particles, with 2,2-azobisisobutyronitrile initiator in the monomer-swollen particles and with 2,2-azobis [2-(2-imidazolin-2-yl)propane] initiator in an ethanol/water (1/5, w/w) medium. In the former polymerization, the produced composite particles had a core-shell structure consisting of a PS-core and a PBMA-shell, whereas in the latter two polymerizations, they had a POO (Polymeric Oil-in-Oil) structure consisting of a PS-matrix and many PBMA-domains, regardless of the location of initiator in the systems. From these results, it is concluded that the location of BMA monomer in the seeded polymerization systems with micron-sized monodispersed PS seed particles greatly affects the morphologies of produced PS/PBMA composite particles.Part CLI of the series Studies on Suspension and Emulsion     

Micron-sized monodispersed polymer particles produced by seeded polymerization for the dispersion of high swelling of polymer particles with a large amount of monomer

 Micron-sized monodispersed polystyrene (PS)/poly(n-butyl methacrylate) composite particles were produced as follows. First, 1.77 μm-sized monodispersed PS seed particles produced by dispersion polymerization were dispersed in ethanol/water (1/2, w/w) medium dissolving poly(vinyl alcohol) as a stabilizer. n-Butyl methacrylate (BMA) monomer dissolving benzoyl peroxide initiator was emulsified in ethanol/water (1/2, w/w) solution of sodium dodecyl sulfate as emulsifier with ultrasonic homogenizer, and the BMA monomer emulsion was mixed with the PS seed emulsion. The PS seed particles absorbed with a large amount of BMA (about 150 times weight of the seed particles) for 2 h to about 10 μm in diameter while keeping good monodispersity and BMA droplets disappeared finally. The seeded polymerization was carried out at 70 °C after a certain amount of water was added to depress the redissolving of BMA from the swollen particles into the medium by raising from room temperature to the polymerzation temperature. Received: 21 February 1996 Accepted: 4 September 1996     

Micron-sized,monodisperse, snowman/confetti-shaped polymer particles by seeded dispersion polymerization

Snowman/confetti-shaped, micron-sized, monodisperse composite particles were prepared by seeded dispersion polymerizations of n-butyl methacrylate (nBMA) with 1.28 and 2.67 m-sized polystyrene (PS) seed particles, respectively, in an ethanol/water (80/20, w/w) medium. These nonspherical composite particles consisted of one or several poly(nBMA) protuberances on the surfaces of the spherical PS particles.Part CCLXII of the series Studies on Suspension and Emulsion     

Morphology of micron-sized monodispersed poly(butyl methacrylate)/polystyrene composite particles produced by seeded dispersion polymerization

In order to develop the seeded dispersion polymerization technique for the production of micron-sized monodispersed core/shell composite polymer particles the effect of polymerization temperature on the core/shell morphology was examined. Micron-sized monodispersed composite particles were produced by seeded dispersion polymerizations of styrene with about 1.4-μm-sized monodispersed poly(n-butyl methacrylate) (Pn-BMA) and poly(i-butyl methacrylate) (Pi-BMA) particles in a methanol/water (4/1, w/w) medium in the temperature range from 20 to 90 °C. The composite particles, PBMA/polystyrene (PS) (2/1, w/w), consisting of a PBMA core and a PS shell were produced with 2,2′-azobis(4-methoxy-2,4-dimethyl valeronitrile) initiator at 30 °C for Pn-BMA seed and with 2,2′-azobis(isobutyronitrile) initiator at 60 °C for Pi-BMA seed. The polymerization temperatures were a little above the glass-transition temperatures (T _g) of both Pn-BMA (20 °C) and Pi-BMA (40 °C). On the other hand, when the seeded dispersion polymerizations were carried out at much higher temperatures than the T _g of the seed polymers, composite particles having a polymeric oil-in-oil structure were produced. Received: 14 October 1998 Accepted in revised form: 2 June 1999     

Reconstruction of morphology of micron-sized,monodisperse composite polymer particles by the solvent-absorbing/releasing method

Micron-sized, monodisperse polystyrene (PS)/poly(n-butyl methacrylate) (PBMA) (2/1 w/w) composite particles having different morphologies were prepared by the solvent-absorbing/releasing method (SARM). There was an obvious influence of the releasing rate of toluene from the toluene-swollen composite particles on the reconstructed morphology by the SARM. In the case of fast release, the reconstructed morphology was a bicontinuous structure that is similar to that formed by spinodal decomposition. On the other hand, in the case of slow release, a hemispherical structure was formed that consisted of PS and PBMA phases.Part CCLIV of the series Studies on Suspension and Emulsion     

Surface structure of thin film blends of polystyrene and poly(n -butyl methacrylate)

 Thin films of blends of polystyrene (PS) and poly(n-butyl methacrylate) (PBMA) were prepared by spin-casting onto silicon wafers in order to map the lateral distribution of the two polymers. The surfaces were examined by atomic force microscopy (AFM) secondary ion mass spectroscopy X-ray photoelectron spectroscopy (XPS) and photoemission electron microscopy (PEEM). Films with PBMA contents of 50% w/w or less were relatively smooth, but further increase in the PBMA content produced, initially, protruding PS ribbons and then, for PBMA ≥80% w/w, isolated PS islands. At all concentrations the topmost surface (0.5–1.0 nm) was covered by PBMA, whilst the PBMA concentration in the near-surface region, measured by XPS, increased with bulk content to eventual saturation. PEEM measurements of a PS–PBMA film at the composition at which ribbon features were observed by AFM also showed a PS-rich ribbon structure surrounded by a sea of mainly PBMA. Received: 6 December 1999/Accepted: 5 April 2000     

Transparent flexible ZnO/MWCNTs/pbma ternary nanocomposite film with enhanced mechanical properties

Functional organic-inorganic nanocomposites with high transparency show significant potential application in many fields. However, it is still a great challenge to prepare flexible transparent nanocomposites due to the intrinsic stiffness of the nanoparticles and the poor interaction between nanoparticles and organic matrices. In this work, a transparent ternary nanocomposite film with enhanced mechanical performance is fabricated by two-steps. First, the transparent ternary ZnO/MWCNTs/n-butyl methacrylate (BMA) nanodispersion is prepared by mixing the ZnO/BMA and MWCNTs/BMA dispersions directly. Then, the ternary nanocoposites film is fabricated via in-situ bulk polymerization of the above nanodispersions. As a result, the tensile strength of the ZnO/MWCNTs/poly-n-butyl methacrylate (PBMA) ternary film is enhanced by 42% and the elongation at break is three times that of ZnO/PBMA nanocomposite. The hardness of the film increases from 5B to 1H with 40 wt% ZnO. These results indicate that ZnO and MWCNTs can improve the mechanical properties of the composite significantly. Importantly, the ternary nanocomposite film still remains high transparency and exhibit excellent UV-shielding performance. The as-prepared transparent multifunctional nanocomposite films have promising applications in optical materials and devices, such as optical filters, contact lenses and protection packing.     

Effect of graft polymer on the formation of micron-sized,monodisperse, "onion-like" alternately multilayered poly(methyl methacrylate)/polystyrene composite particles by reconstruction of morphology with the solvent-absorbing/releasing method

Some factors contributing to the formation of an alternately multilayered structure of micron-sized, monodisperse poly(methyl methacrylate) (PMMA)/polystyrene (PS) (1/1, w/w) composite particles by reconstruction of the morphology with the solvent-absorbing/releasing method (SARM) were discussed. The original composite particles, which were produced by seeded dispersion polymerization (SDP) of styrene, had a core–shell structure. When PS/PMMA (1/1, w/w) composite particles produced by SDP of methyl methacrylate were treated by the SARM with toluene, the reconstructed morphology of the composite particles was not the multilayered structure but a hemisphere (or core–shell). The PS/PMMA composite particle contained less than 10 wt% PMMA- g-PS. On the other hand, the PMMA/PS composite particles contained about 40 wt% graft polymer. The graft polymer would exist at the interfaces of the alternate multilayers and decrease their interfacial energy. This was the main reason why the alternately multilayered structure was constructed by the SARM, though the total interfacial area between PMMA and PS layers in the multilayered particle is much larger than that of the hemisphere (or core–shell).     

Preparation of polymer particles having ethyleneurea groups at their surfaces by emulsifier-free seeded emulsion polymerization and wet adhesion of its emulsion film

Polymer emulsion having ethyleneurea groups at particle surfaces was produced by emulsifier-free seeded emulsion copolymerization of n-butyl methacrylate (BMA) and methacrylamide ethylethyleneurea (EU) with poly(BMA) seed particles utilizing the starved-fed monomer addition method. This emulsion film, prepared by casting the polymer emulsion on an alkyd resin plate, had a superior adhesion in water, as well as on stainless steel. Such superior wet adhesions seem to be based on a large amount of EU predominantly localized at the particle surfaces.Part CCXLIX of the series "Studies on suspension and emulsion"     

Synthesis of nanocylinders consisting of graft block copolymers by the photo‐induced ATRP technique

Photoinduced atom transfer radical polymerizations (ATRP) of t‐butyl methacrylate (BMA) were carried out, initiated by model initiator benzyl N,N‐diethyldithiocarbamate (BDC) in the presence of CuCl/bipyridine (bpy) under UV irradiation. We performed the first‐order time‐conversion plots in this polymerization system, and the straight line in the semilogarithmic coordinates indicated a first‐order in the monomer. The molecular weight of poly(t‐butyl methacrylate) (PBMA) increased in direct proportion to monomer conversion. The molecular weight distribution (M_w/M_n) of PBMA was about 1.3. The initiator efficiency, f, was close to 1.0, which indicated that no side reactions occurred. A copper complex, CuCl/bpy, reversibly activated the dormant polymer chains via a N,N‐diethyldithiocarbamate (DC) transfer reaction such as Cu(DC)Cl/bpy, and it was dynamic equilibrium that was responsible for the controlled behavior of the polymerization of BMA. On the basis of this information, we established a preparation method of nanocylinders consisting of graft block copolymers by grafting from photoinduced ATRP of multifunctional polystyrene having DC pendant groups with vinyl monomers [first monomer, BMA; second monomer, styrene or methyl methcrylate (MMA)]. We have carried out the characterization of such nanocylinders in detail. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 63–70, 2005     

Correlation of infinite dilution activity coefficients of solvents in polymer solutions using connectivity indices

In this work, correlations for the estimation of the infinite dilution activity coefficients of non-polar solvents in polystyrene (PS), poly(vinyl acetate) (PVAc), poly(n-butyl methacrylate) (PBMA), poly(dimethyl siloxane), poly(methyl methacrylate) (PMMA), poly(ethylene oxide) (PEO), poly(vinyl chloride) (PVC), polyisobutylene and polyethylene (PE), and that of polar solvents in PS, PVAc, PBMA, PMMA, PEO, PVC and PE are proposed. A total of 205 polymer/non-polar solvent systems with 1708 data points, and 118 polymer/polar solvent systems with 695 data points were used to develop the correlations. The overall average errors were 9.6% and 11.3%, respectively, significantly lower than other predictive models. Since the new correlations require only the connectivity indices of the solvents in the calculations, and the connectivity indices can be calculated easily once the molecular structure of the substance in question is known, they are easy to apply, and are useful for process design and development.     

Production of micron-sized monodispersed core/shell composite polymer particles by seeded dispersion polymerization

 The effect of the weight ratio of seed polymer/monomer on the morphology of the poly(methyl methacrylate) (PMMA)/polystyrene (PS) monodispersed composite particles produced by batch seeded dispersion polymerization of styrene with 1.64-μm-sized monodispersed PMMA seed particles in a methanol/water medium (4/1 w/w) was examined. In the PMMA/PS weight ratios of 3/1 and 2/1, the composite particles had a clear morphology consisting of a PMMA core and a PS shell. In the ratio of 1/1, a lot of small PS domains were observed in the PMMA core though the PS shell was still formed. By stepwise addition of styrene monomer, the formation of the small PS domain was depressed and complete core/shell morphology was formed. Absorption/release treatments of toluene into/from the PMMA/PS (1/1 w/w) composite particles resulted in a drastic morphological change from the core/shell structure to a multi- layered one. Received: 2 February 1999 Accepted in revised form: 7 April     

Investigations on the structural,mechanical, thermal,and electrical properties of Ce-doped TiO2/poly(n-butyl methacrylate) nanocomposites

This study focused on the fabrication of poly(n-butyl methacrylate) (PBMA) nanocomposites with various concentrations of cerium-doped titanium dioxide (Ce–TiO₂) nanoparticles via in situ polymerization technique. The structural characterization and the material properties of all the composites were analyzed by UV–visible, FTIR, XRD, SEM, DSC, TG, and tensile strength measurements. The UV–visible and FTIR studies confirmed the effective inclusion of Ce–TiO₂ nanoparticles into the PBMA matrix. The change in amorphous morphology of PBMA to a crystalline structure was observed from the XRD pattern. The SEM morphology revealed the attachment of nanoparticles in the polymer matrix. The inclusion of Ce–TiO₂ nanoparticles enhanced the glass transition temperature, and thermal stability of the PBMA matrix was revealed from DSC and TG, respectively. The tensile strength of PBMA was greatly enhanced by the addition of Ce–TiO₂ nanoparticles. The AC conductivity, dielectric constant, and dielectric loss studies were also performed in the frequency range 10²–10⁶ Hz, and it was observed that addition of Ce–TiO₂ nanoparticles greatly enhanced the electrical properties of PBMA. The change in dielectric constant with the addition of nanoparticles was correlated with a theoretical modeling study. This work also extended to study the role of Ce–TiO₂ nanoparticles in the reinforcing mechanism of the nanocomposite by comparing the actual tensile strength of the composite with different theoretical modeling. The high dielectric constant and tensile strength of composite are beneficial in designing lightweight and highly efficient nanoelectronic materials based on the family of polybutyl acrylates.

     

Silica nanoparticle covered with mixed polymer brushes as Janus particles at water/oil interface

Silica nanoparticles (NSiO₂) are modified with mixed polymer brushes derived from a block copolymer precursor, poly(methyl methacrylate)-b-poly(glycidyl methacrylate)-b-poly(tert-butyl methacrylate) with short middle segment of PGMA, through one step ??grafting-onto?? approach. The block polymer precursors are prepared via reversible addition?Cfragmentation chain transfer-based polymerization of methyl methacrylate, glycidyl methacrylate, and tert-butyl methacrylate. The grafting is achieved by the reaction of epoxy group in short PGMA segment with silanol functionality of silica. After hydrolysis of poly(tert-butyl methacrylate) segment, amphiphilic NSiO₂ with ??V-shaped?? polymer brushes possessing exact 1:1 molar ratio of different arms were prepared. The functionalized particles self-assemble at oil/water interfaces to form stable large droplets with average diameter ranging from 0.15?±?0.06 to 2.6?±?0.75?mm. The amphiphilicity of the particles can be finely tuned by changing the relative lengths of poly(methyl methacrylate) and poly(methacrylic acid) segments, resulting in different assembly behavior. The method may serve as a general way to control the surface property of the particles.     

Production of micron-sized monodispersed composite polymer particles by seeded polymerization utilizing the dynamic swelling method

 In order to develop the seeded polymerization technique utilizing the dynamic swelling method (DSM) proposed by authors for the production of micron-sized mono-dispersed “composite” polymer particles consisting of two kinds of polymers, the seeded polymerization for the dispersion of ethyl methacry-late (EMA)-swollen PS particles prepared utilizing DSM was carried out. Monodispersed PS/poly(ethyl methacrylate) (PEMA) composite particles having 7 μm in diameter were produced by the addition of NaCl to lower the solubility of EMA in medium and by the addition of CuCl₂ as a water-soluble inhibitor to depress the by-production of submicron-sized PEMA particles. Received: 16 July 1996 Accepted: 10 October 1996     

Chemical heterogeneity in poly [styrene-co-(butyl methacrylate)] copolymer latexes prepared using different monomer addition modes. A study by isopycnic centrifugation in density gradient

 Three different styrene-butyl methacrylate copolymer latexes were prepared by a uniform procedure but introducing styrene (S), butyl methacrylate (BMA), and minor amounts of acrylic acid (AA), in three different orders: i) simultaneous monomers addition, which yielded {P(SBMA)}; ii) addition of S (and half of the AA) followed by BMA (and the remaining AA), yielding {PS/PBMA} and iii) the inverse order, {PBMA/ PS}. Product characterization was done by centrifugation in density gradients coupled to scattered light scanning photometry of the centrifugation tubes. IR and NMR spectra were obtained from bulk polymer as well as from isopycnic centrifugation fractions. In agreement with findings of other authors, the particles produced by simultaneous monomer addition {P(SBMA)} are made out of the statistical copolymer, whereas sequential monomer addition leads to the formation of latex with homopolymer domains. IR and NMR spectra of {PS/PBMA} and {PBMA/PS} are identical but isopycnic density band profiles of all three samples are distinct. Acrylic acid residues are not detected in the dialyzed latex, using both IR and NMR. Spectra of latex isopycnic fractions do also show significant differences arising from their monomer chemical compositions, but isopycnic centrifugation and spectral data do not reveal any correlation between particle density and monomer composition. Isopycnic centrifugation can thus solve two problems on latex characterization: first, it is a high-resolution preparative technique, unmatched by any other separation method. Second, it yields latex particle fingerprints, which are dependent on particle chemical characteristics, rather than on particle diameters. Received: 19 March 1996 Accepted: 29 August 1996     

The conformation of poly(3-dodecyl thiophene) within methacrylic polymer matrix

Blends of poly(3-dodecyl thiophene) (PDDT) with poly(methyl methacrylate), poly(butyl methacrylate) (PBMA), and poly(methyl methacrylate-co-butyl methacrylate) (PMMA/PBMA) were studied by polarization optical microscopy, atomic-force microscopy, and absorption spectroscopy and were modeled using molecular dynamics (MD) simulations. The observed thermochromic transitions are shown to be host-matrix dependent, with PDDT/PBMA absorption spectra differing substantially from pristine PDDT. The dispersion of PDDT within PBMA matrix is observed to be greater than in the other host polymers. MD calculations of both individual PDDT molecules and molecular aggregates suggest that the distribution of dihedral angles present in the PDDT backbone is the narrowest for aggregates of PDDT embedded within a polymer matrix. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2909–2917, 1999